CN102432210B - Method for preparing aluminum and magnesium phosphate composite bonding agents - Google Patents

Method for preparing aluminum and magnesium phosphate composite bonding agents Download PDF

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Publication number
CN102432210B
CN102432210B CN 201110261663 CN201110261663A CN102432210B CN 102432210 B CN102432210 B CN 102432210B CN 201110261663 CN201110261663 CN 201110261663 CN 201110261663 A CN201110261663 A CN 201110261663A CN 102432210 B CN102432210 B CN 102432210B
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magnesium
composite bonding
phosphate composite
bonding agents
magnalium
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CN102432210A (en
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夏枚生
叶瑛
张奥博
刘舒婷
李海晏
黄元凤
陈雪刚
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The invention discloses a method for preparing aluminum and magnesium phosphate composite bonding agents, which comprises the following steps of: 1), respectively preparing magnesium-containing ore and clay ore into ore pulp through adding water, adding dispersing agents which account for 0.1 to 0.2 percent of the weight of ore, stirring the materials, removing sand by a hydraulic cyclone, and respectively obtaining magnesium-containing ore concentrate ore pulp and clay ore concentrate ore pulp; 2), mixing the magnesium-containing ore concentrate ore pulp and the clay ore concentrate ore pulp according to a ratio that Mg:Al is 0.05 to 0.2 and obtaining a mixture; 3), adding phosphoric acid with the mass percentage concentration being 40 to 85 percent into the mixture, stirring the materials, controlling the temperature to be 70 to 120 DEG C, controlling the reaction time to be 0.5 to 6 hours, cooling the materials and obtaining aluminum and magnesium phosphate composite bonding agent base materials; and 4), adding curing agents which account for 2 percent to 10 percent of the mass percent of the base materials into the aluminum and magnesium phosphate composite bonding agent base materials, and preparing the aluminum and magnesium phosphate composite bonding agents. The method has the advantages that the process is simple, the operation condition is mild, and the prepared products have strong bonding force and good stability performance.

Description

A kind of preparation method of magnalium phosphate composite bonding agents
Technical field
The present invention relates to the preparation of magnalium phosphate composite bonding agents, particularly a kind of preparation method of magnalium phosphate composite bonding agents.
Background technology
The aluminum phosphate wedding agent has strong, the ambient cure of cementability, high temperature resistantly waits excellent performance, is widely used in refractory materials, casting and inorganic paint field.Aluminum phosphate binder has three kinds of states in the aqueous solution: aluminium dihydrogen phosphate, and phosphoric acid one hydrogen aluminium and aluminum phosphate, both solubleness in the aqueous solution are lower afterwards, separate out from the aqueous solution easily, so aluminum phosphate binder stability is not enough, crystallization often arranged.
The phosphoric acid salt of magnesium is more stable in water, and the dissolution rate in water is lower, and can form uniform magnesium phosphate cement.The trimagnesium phosphate wedding agent is generally by the magnesium oxide powder, the phosphoric acid salt powder, and retarded adhesive material is formulated by a certain percentage.But trimagnesium phosphate wedding agent rate of set is very fast, and the rapid setting and harden of general several minutes generally needs the adding retardant to control more than 20 ℃.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of preparation method of magnalium phosphate composite bonding agents is provided.
The preparation method's of magnalium phosphate composite bonding agents step is as follows:
1) respectively magnesium-containing mineral and clay mineral are added water and be mixed with ore pulp, add the dispersion agent that is equivalent to mineral weight 0.1~0.2 %, stir, hydrocyclone removes sand, and obtains respectively magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry;
2) with magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry in [Mg]: [Al]=0.05~0.2 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the magnesium-containing mineral, and [Al] is the mole number of aluminium in the clay mineral;
3) adding mass percent concentration in mixture is the phosphoric acid of 40~85 %, stirs, and the control temperature is 70~120 oC, the reaction times is 0.5~6 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.3~0.7, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the magnesium-containing mineral and the clay mineral, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) solidifying agent of adding base-material massfraction 2 %~10 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Described dispersion agent is: Sodium hexametaphosphate 99, tripoly phosphate sodium STPP, water glass or sodium polyacrylate.Described magnesium-containing mineral is talcum, magnesite, forsterite, serpentine, rhombspar or sepiolite.Described clay mineral is: kaolin, halloysite, dickite, nakrite, illite, polynite, vermiculite or malthacite.Described solidifying agent is: cupric oxide, magnesium oxide, aluminum oxide, zirconium white or zinc oxide.
Magnalium phosphate composite bonding agents of the present invention, trimagnesium phosphate and aluminum phosphate are present in the gelling system simultaneously, alleviated on the one hand the bad problem of single aluminum phosphate stability, also alleviated on the other hand the problem of single phosphoric acid magnesium salts rapid coagulation, and preparation method's technique is simple, operational condition is gentle; The product of preparation has than strong cohesive property and stability; Can be widely used in the harmful solidification treatment that reaches level radioactive nuclear waste, makes artificial board, Frozen Ground Area and deep layer oil well of Rapid-Repair, curing of road and bridge, the industries such as building spray material.
Embodiment
The preparation method's of magnalium phosphate composite bonding agents step is as follows:
1) respectively magnesium-containing mineral and clay mineral are added water and be mixed with ore pulp, add the dispersion agent that is equivalent to mineral weight 0.1~0.2 %, stir, hydrocyclone removes sand, and obtains respectively magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry;
2) with magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry in [Mg]: [Al]=0.05~0.2 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the magnesium-containing mineral, and [Al] is the mole number of aluminium in the clay mineral;
3) adding mass percent concentration in mixture is the phosphoric acid of 40~85 %, stirs, and the control temperature is 70~120 oC, the reaction times is 0.5~6 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.3~0.7, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the magnesium-containing mineral and the clay mineral, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) solidifying agent of adding base-material massfraction 2 %~10 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Described dispersion agent is: Sodium hexametaphosphate 99, tripoly phosphate sodium STPP, water glass or sodium polyacrylate.Described magnesium-containing mineral is talcum, magnesite, forsterite, serpentine, rhombspar or sepiolite.Described clay mineral is: kaolin, halloysite, dickite, nakrite, illite, polynite, vermiculite or malthacite.Described solidifying agent is: cupric oxide, magnesium oxide, aluminum oxide, zirconium white or zinc oxide.
The present invention is further described in conjunction with following instance, but content of the present invention is not limited only to content related among the embodiment.
Embodiment 1:
1) respectively talcum and halloysite are added water and be mixed with ore pulp, add the Sodium hexametaphosphate 99 that is equivalent to mineral weight 0.2 %, stir, hydrocyclone removes sand, and obtains respectively talcum concentrate slurry and halloysite concentrate slurry;
2) with talcum concentrate slurry and halloysite concentrate slurry in [Mg]: [Al]=0.2 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the talcum, and [Al] is the mole number of aluminium in the halloysite;
3) adding mass percent concentration in mixture is the phosphoric acid of 85 %, stirs, and the control temperature is 120 oC, the reaction times is 6 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.7, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the talcum and the halloysite, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) cupric oxide of adding base-material massfraction 10 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Embodiment 2:
1) respectively magnesite and illite are added water and be mixed with ore pulp, add the Sodium hexametaphosphate 99 that is equivalent to mineral weight 0.1 %, stir, hydrocyclone removes sand, and obtains respectively magnesite concentrate slurry and illite concentrate slurry;
2) with magnesite concentrate slurry and clay mineral concentrate slurry in [Mg]: [Al]=0.05 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the magnesite, and [Al] is the mole number of aluminium in the illite;
3) adding mass percent concentration in mixture is the phosphoric acid of 40 %, stirs, and the control temperature is 70 oC, the reaction times is 0.5 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.3, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the magnesite and the illite, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) zinc oxide of adding base-material massfraction 2 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Embodiment 3:
1) respectively rhombspar and polynite are added water and be mixed with ore pulp, add the water glass that is equivalent to mineral weight 0.2 %, stir, hydrocyclone removes sand, and obtains respectively rhombspar concentrate slurry and polynite concentrate slurry;
2) with rhombspar concentrate slurry and polynite concentrate slurry in [Mg]: [Al]=0.1 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the rhombspar, and [Al] is the mole number of aluminium in the polynite;
3) adding mass percent concentration in mixture is the phosphoric acid of 65 %, stirs, and the control temperature is 90 oC, the reaction times is 3 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.4, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the rhombspar and the polynite, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) zirconium white of adding base-material massfraction 3 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Embodiment 4:
1) respectively sepiolite and malthacite are added water and be mixed with ore pulp, add the Sodium hexametaphosphate 99 that is equivalent to mineral weight 0.1 %, stir, hydrocyclone removes sand, and obtains respectively sepiolite concentrate slurry and malthacite concentrate slurry;
2) with sepiolite concentrate slurry and malthacite concentrate slurry in [Mg]: [Al]=0.15 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the sepiolite, and [Al] is the mole number of aluminium in the malthacite;
3) adding mass percent concentration in mixture is the phosphoric acid of 70 %, stirs, and the control temperature is 95 oC, the reaction times is 4 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.5, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the sepiolite and the malthacite, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) magnesium oxide of adding base-material massfraction 5 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents.
Performance test: with the binding agent room temperature, leave standstill for some time, observe stability; The solidifying agent that adds binder content 40 %, casting in the steel die of 20mm * 20mm * 20mm, vibration is to get rid of micro-bubble, and the room temperature maintenance is tested its ultimate compression strength to solidifying fully; Sample after solidifying is placed 24h in humidity is the environment of RH90 %, takes out the ultimate compression strength of measuring after its moisture absorption, the intensity after the moisture absorption and the ratio of former intensity represent the size of resistance to water soak.
Table 1: each example prepares the performance test results of binding agent
? Stability/day Resistance to water soak/% Ultimate compression strength/Mpa
Example 1 >30 >80 56.4
Example 2 >30 >80 63.6
Example 3 >45 >85 62.1
Example 4 >45 >85 57.8
Above content is the further description of the present invention being done in conjunction with concrete embodiment, and is not the restriction to embodiment.The apparent variation of drawing on the basis of the above description or change still belong to the protection domain of claim of the present invention.

Claims (3)

1. the preparation method of a magnalium phosphate composite bonding agents is characterized in that its step is as follows:
1) respectively magnesium-containing mineral and clay mineral are added water and be mixed with ore pulp, add the dispersion agent that is equivalent to mineral weight 0.1~0.2 %, stir, hydrocyclone removes sand, and obtains respectively magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry; Described clay mineral is: kaolin, halloysite, dickite, nakrite, illite, polynite, vermiculite or malthacite;
2) with magnesium-containing mineral concentrate slurry and clay mineral concentrate slurry in [Mg]: [Al]=0.05~0.2 ratio is mixed, and obtains mixture, and wherein, [Mg] is the mole number of magnesium in the magnesium-containing mineral, and [Al] is the mole number of aluminium in the clay mineral;
3) adding mass percent concentration in mixture is the phosphoric acid of 40~85 %, stirs, and the control temperature is 70~120 oC, the reaction times is 0.5~6 h, cooling gets magnalium phosphate composite bonding agents base-material, the phosphoric acid add-on is [Mg, Al]: [P]=0.3~0.7, wherein, [Mg, Al] is the mole number sum of aluminium in the mole number of magnesium in the magnesium-containing mineral and the clay mineral, and [P] is the mole number of phosphorus in the phosphate aqueous solution;
4) solidifying agent of adding base-material massfraction 2 %~10 % in magnalium phosphate composite bonding agents base-material makes the magnalium phosphate composite bonding agents, and described solidifying agent is: cupric oxide, magnesium oxide, aluminum oxide, zirconium white or zinc oxide.
2. the preparation method of a kind of magnalium phosphate composite bonding agents as claimed in claim 1 is characterized in that described dispersion agent is: Sodium hexametaphosphate 99, tripoly phosphate sodium STPP, water glass or sodium polyacrylate.
3. the preparation method of a kind of magnalium phosphate composite bonding agents as claimed in claim 1 is characterized in that described magnesium-containing mineral is talcum, magnesite, forsterite, serpentine, rhombspar or sepiolite.
CN 201110261663 2011-09-06 2011-09-06 Method for preparing aluminum and magnesium phosphate composite bonding agents Expired - Fee Related CN102432210B (en)

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CN109465380B (en) * 2019-01-04 2021-08-10 山东永创材料科技有限公司 High-strength binder for cast iron
CN110950373A (en) * 2019-09-30 2020-04-03 成都理工大学 Dickite-loaded nano ZnO composite uvioresistant agent and preparation technology thereof
CN111588646B (en) * 2019-11-06 2023-03-24 成都理工大学 Dickite-loaded nano ZnO composite uvioresistant agent and preparation method thereof
CN113083221B (en) * 2021-03-12 2022-06-14 华南理工大学 Si/Mg modified halloysite material and preparation method and application thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034381A (en) * 1988-04-30 1989-08-02 周文彬 A kind of inorganic adhesive agent for micanite
CN101045828A (en) * 2006-07-03 2007-10-03 张义纲 Phosphate film-coated powder and preparation method thereof
EP2236480A1 (en) * 2009-03-30 2010-10-06 Ibiden Co., Ltd. Sealing material for honeycomb structured body, honeycomb structured body and method for manufacturing honeycomb structured body

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034381A (en) * 1988-04-30 1989-08-02 周文彬 A kind of inorganic adhesive agent for micanite
CN101045828A (en) * 2006-07-03 2007-10-03 张义纲 Phosphate film-coated powder and preparation method thereof
EP2236480A1 (en) * 2009-03-30 2010-10-06 Ibiden Co., Ltd. Sealing material for honeycomb structured body, honeycomb structured body and method for manufacturing honeycomb structured body

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