CN102429306A - Walnut milk and production process thereof - Google Patents
Walnut milk and production process thereof Download PDFInfo
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- CN102429306A CN102429306A CN2011104348763A CN201110434876A CN102429306A CN 102429306 A CN102429306 A CN 102429306A CN 2011104348763 A CN2011104348763 A CN 2011104348763A CN 201110434876 A CN201110434876 A CN 201110434876A CN 102429306 A CN102429306 A CN 102429306A
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Abstract
The invention discloses walnut milk and a production process thereof. The walnut milk comprises the following components in percentage by weight: 4.5 to 5.2 percent of walnut kernel, 6.5 to 7.5 percent of cane sugar, 0.3 to 0.4 percent of food additive, 0.05 to 0.1 percent of lecithin, 0.04 to 0.05 percent of sodium carbonate and the balance of purified water. The production process for the walnut milk mainly comprises the following steps of: preparing primary pulp of the walnut milk; preparing soup; preparing the walnut milk; inspecting performance indexes of the walnut milk; packaging; inspecting whether the packaging is qualified; sterilizing; cooling; spraying codes; packing and the like. The prepared walnut milk is properly aromatic and sweet, and has high stability, is not added with any chemical components; and on the basis of fully ensuring high nutritional value of the walnut milk, the finished product of walnut milk can be stored for a long time and convenient to eat.
Description
Technical field
The present invention relates to the walnut is the walnut breast that raw material is made, and the production technology of walnut breast.
Background technology
Walnut is as one of four big dry fruits, and because of it has higher kind nutritive value and health-care efficacy, preparation method is simple in addition, both can eat raw, stir-fry and eat, and also can extract oil, dispose cake, candy etc., enjoys people's parent to look at.Mostly the product that with the walnut is the raw material production preparation in the market is dry fruit and walnut breast.Wherein the production technology of walnut breast is steps such as the preparation of thick slurry, pressure-filtering deslagging, allotment emulsification, sterilization treatment, refinement homogeneous, encapsulation, cooling mostly; But because the various auxiliary materials that add in difference that each process parameter is controlled in this technical process and the raw material are different; Make that the walnut breast taste that is prepared from is impure; Beany flavor is bigger, and deposition is serious, influences the mouthfeel of walnut breast.
Summary of the invention
The technical problem that the present invention solves provides a kind of any chemical composition of not adding, and is fragrant and sweet moderate, the not stratified walnut breast that does not precipitate, has the body-building function, and the production technology for preparing this walnut breast.
For solving the problems of the technologies described above, the technical scheme that the present invention adopted is.
A kind of walnut breast, primary raw material is a walnut kernel, comprises following components in weight percentage: walnut kernel 4.5% ~ 5.2%, sucrose 6.5% ~ 7.5%, food additives 0.3% ~ 0.4%, lecithin 0.05% ~ 0.1%, sodium carbonate 0.04% ~ 0.05%, surplus is a pure water.
The component of walnut breast according to the invention is preferably: walnut kernel 4.8% ~ 5%, and sucrose 6.8% ~ 7.2%, food additives 0.32% ~ 0.36%, lecithin 0.06% ~ 0.08%, sodium carbonate 0.04% ~ 0.05%, surplus is a pure water.
The production technology of above-mentioned walnut breast, preparation according to the following steps:
A. prepare walnut breast magma: at first walnut kernel is removed the peel processing; The quality of inspection barking walnut kernel; Reject the metamorphic core peach kernel, the barking walnut kernel that screening is good is sent into colloid mill through feeder and is carried out the defibrination processing, makes the walnut breast magma granularity of preparing less than 200 orders;
B. spice soup: in the high shear jar, add 2/3rds of pure water to high shear tank volume; The temperature of pure water is 80 ℃ ~ 85 ℃; Add food additives, sucrose, sodium carbonate and lecithin then by weight percentage, fully stir, mixing time is 12 ~ 16min;
C. prepare the walnut emulsion: walnut breast magma and the good material soup of step B allotment are poured in the material-compound tank, carried out constant volume according to a certain percentage, the walnut emulsion pH value behind the adjusting constant volume is 7.5 ~ 8.0, fully stirs; Carry out the pre-sterilizing operation after stirring, the walnut emulsion is poured into carried out homogenization processing in the homogenizer then, obtain the walnut emulsion;
D. the performance indications of the walnut emulsion of checking procedure C preparation, the concentration that requires the walnut emulsion is more than 7%, and protein content is more than 0.5%, and fat content is more than 1.2%; The execution in step that is up to the standards E, disqualified upon inspection return step C and carry out constant volume according to each weight percentages of components again;
E. encapsulation: on bottle placer, walnut breast emulsion is packed into through encapsulating in the iron flask that cleans automatically and with the aluminium lid through ultraviolet sterilization, the temperature of walnut emulsion is controlled to be 85 ℃ ~ 90 ℃ in the encapsulation process;
F. the tight ness rating of checking procedure E encapsulation, the net content nargin that requires walnut emulsion in the iron flask is in the positive 7.2ml, the folded degree of aluminium lid and iron flask is greater than 60%; The execution in step that is up to the standards G;
G. sterilization, cooling, coding, packing: the encapsulation walnut breast that step F is up to the standards is put into the sterilization still and is carried out sterilization processing, and sterilization processing is accomplished to be placed under the normal temperature and is cooled to room temperature, then in the outer surface coding of iron flask, by the tankage packing.
The improvement of the said steps A of this production technology is: walnut kernel in said steps A peeling treatment process is: pouring walnut kernel into temperature is that 85 ℃ ~ 95 ℃, concentration are in 0.8% ~ 1.2% alkaline solution; Soak after 4 ~ 6 minutes, pull out rapidly and change skinning machine over to and remove the peel; Walnut kernel after the peeling is used the pure water rinsing, and the pH value of walnut kernel is reached below 7.0; At last walnut kernel is poured into and soaked 40min ~ 60min in the pure water.
The further improvement of the said steps A of this production technology is: through twice defibrination, the discharging-material size of defibrination is less than 120 orders for the first time in the defibrination treatment process in the said steps A, and the discharging-material size of defibrination is less than 200 orders for the second time.
The improvement of the said steps A of this production technology also is: said steps A also comprises the homogeneous operation: granularity is poured into less than 200 purpose walnuts breast magma carried out homogenization processing in the homogenizer; The temperature of raw walnut pulp is 58 ~ 62 ℃ during homogeneous, and pressure is set to 38 Mpa ~ 42Mpa.
The improvement of the said step C of this production technology is: the pre-sterilizing operation among the said step C is carried out in material-compound tank, heating walnut emulsion temperature to 80 ℃ ~ 85 ℃, and temperature retention time is 12 ~ 16min, evenly stirs the walnut emulsion in the insulating process.
The further improvement of the said step C of this production technology is: the homogenization processing operation among the said step C comprises homogenizing process twice, and the walnut emulsion temperature that homogeneous requirement for the first time gets into homogenizer is 80 ℃ ~ 82 ℃, and homogenization pressure is 38 Mpa ~ 42 Mpa; The walnut emulsion temperature that homogeneous requirement for the second time gets into homogenizer is 88 ℃ ~ 92 ℃, and homogenization pressure is 45Mpa ~ 46 Mpa.
The improvement of the said step G of this production technology is: the sterilization process among the said step G is: the sterilization still is warming up to 121 ℃ through level Four, and temperature retention time is 25min.
Because the technological progress of having adopted technique scheme, the present invention to obtain is.
During the walnut frankincense that the present invention makes was comfortable, stability was high, does not add any chemical constituent, was fully guaranteeing on the basis that walnut breast better nutritivity is worth, and made walnut breast finished product be able to long preservation, instant edible.The lecithin that the walnut Ruzhong of the present invention's preparation is added; The effect of have the calmness of calming the nerves, brain tonic, keeping fit often ediblely can make cerebral nerve in time obtain nutritional supplementation, the duty of keeping fit; Eliminate fatigue, improve because of the nervous various symptoms that cause.
Through three homogeneous, make that the solid content powder in the walnut emulsion is evenly tiny in the production technology of the present invention, the consumer is delicate mouthfeel, soft and smooth when edible.Homogeneous operation in the allocation process can be strengthened the stability of walnut emulsion, guarantees the temperature requirement of packaging process.Adopt the pure water about 80 degree in the spice soup operation; Can make auxiliary material be melted in the pure water better; It is bigger to melt the walnut emulsion solid particle that not exclusively causes when having avoided temperature low, and influences mouthfeel, has also avoided the production cost that increases under the temperature high requirement simultaneously.The emulsion pH value of regulating in the constant volume process of preparation walnut emulsion presents alkalescent, can fully guarantee the stability of emulsion, improves Protein content in the emulsion, and the emulsion under this kind state is difficult for layering, nothing deposition stored for a long time.The pre-sterilizing operation can improve the safe performance indexes of emulsion greatly, further guarantees the quality of walnut milk product.The walnut emulsion temperature that gets in the bottle placer in the packaging process is controlled to be 85 ℃ ~ 90 ℃, with the assurance encapsulation cooling back jar interior vacuum that forms.On the basis that guarantees the thorough sterilization of finished product, the temperature of sterilization still is controlled to be the level Four heating mode in the sterilization process, has avoided the walnut emulsion to heat up continuously and has been easy to generate the generation of denaturalization phenomenon, has further guaranteed the mouthfeel and the quality of walnut emulsion.
The specific embodiment
Below in conjunction with specific embodiment the present invention is explained further details.
Embodiment 1
A kind of walnut breast, its primary raw material is a walnut kernel, specifically comprises following components in weight percentage:
Walnut kernel 5%, sucrose 7%, milk-contained drink stabilizing agent 0.35%, lecithin 0.06%, sodium carbonate 0.04%, surplus is a pure water.
The production technology of walnut breast is carried out according to the following steps.
A. prepare walnut breast magma: at first walnut kernel is removed the peel processing; Walnut kernel peeling treatment procedures is: pouring the belt leather walnut kernel into temperature is that 90 ℃, concentration are in 1.0% sodium hydroxide solution; Soak after 5 minutes, pull out rapidly and change skinning machine over to and remove the peel; Walnut kernel after the peeling is used the pure water rinsing, and the pH value of walnut kernel is reached below 7.0; Again walnut kernel is poured into and soaked 40min in the pure water.
The quality of inspection barking walnut kernel; Reject the metamorphic core peach kernel, the barking walnut kernel that screening is good is sent into colloid mill through feeder and is carried out defibrination and handle, in the defibrination treatment process through twice defibrination; The discharging-material size of defibrination is less than 120 orders for the first time, and the discharging-material size of defibrination is less than 200 orders for the second time.
The homogeneous operation: granularity poured into less than 200 purpose walnuts breasts magma carry out homogenization processing in the homogenizer, the temperature of raw walnut pulp is 58 ~ 62 ℃ during homogeneous, pressure be set to 40Mpa.Increase the homogeneous operation in this step, can make the emulsification more fully of walnut breast magma, increase the lubricity when eating.
B. spice soup: in the high shear jar, add 2/3rds of pure water to high shear tank volume, the temperature of pure water is 80 ℃, adds food additives, sucrose, sodium carbonate and lecithin then by weight percentage, fully stirs, and mixing time is 15min.
C. prepare the walnut emulsion: walnut breast magma and the good material soup of step B allotment are poured in the material-compound tank, carried out constant volume according to percentage by weight, the walnut emulsion pH value behind the adjusting constant volume is 7.6, fully stirs; Carry out the pre-sterilizing operation after stirring, the walnut emulsion is poured into carried out homogenization processing in the homogenizer then, obtain the walnut emulsion.
The pre-sterilizing operation is carried out in material-compound tank, and the walnut emulsion is heated to 85 ℃, and temperature retention time is 15min, evenly stirs the walnut emulsion in the insulating process.
The homogeneous operation comprises homogenizing process twice, and the walnut emulsion temperature that homogeneous requirement for the first time gets into homogenizer is 80 ℃, and homogenization pressure is 40Mpa; The walnut emulsion temperature that homogeneous requirement for the second time gets into homogenizer is 90 ℃, and homogenization pressure is 45Mpa.
D. the performance indications of the walnut emulsion of checking procedure C preparation, the concentration that requires the walnut emulsion is more than 7%, and protein content is more than 0.5%, and fat content is more than 1.2%; The execution in step that is up to the standards E, disqualified upon inspection return step C and carry out constant volume according to each weight percentages of components again.
The concentration of walnut emulsion is 7.2% in the present embodiment, and protein content is 0.52%, and fat content is 1.24%, satisfies the performance indications requirement.
E. encapsulation: with walnut breast, encapsulate through the iron flask that cleans automatically and through the aluminium lid of the ultraviolet sterilization bottle placer of packing into, the temperature of walnut emulsion is controlled to be 85 ℃ in the encapsulation process; It is the iron flask of 250ml that present embodiment adopts volume.
F. the tight ness rating of checking procedure E encapsulation, the net content nargin that requires walnut emulsion in the iron flask is positive 7.2ml, the folded degree of aluminium lid and iron flask is greater than 60%; The execution in step that is up to the standards G.
The net content of present embodiment iron flask requires to be 240ml, and actual sampling observation result is: the net content of walnut emulsion is 242.3ml in the iron flask, satisfies the requirement of net content nargin, and the folded degree of aluminium lid and iron flask is 65%, satisfies the packaging technology demand.
G:. sterilization, cooling, coding, packing: the packaged walnut breast that step F is up to the standards is put into the sterilization still and is carried out sterilization processing, adopts the level Four heating mode when sterilization still temperature raises, and the first order is warming up to 90 ℃; Be incubated 1 minute, the second level is warming up to 100 ℃, is incubated 1 minute; The third level is warming up to 110 ℃; Be incubated 1 minute, the fourth stage is warming up to 121 ℃, and temperature retention time is 25min.
The iron flask that will pass through the splendid attire walnut breast of sterilization processing places under the normal temperature and is cooled to room temperature; Outer surface at iron flask carries out coding according to date of manufacture, product batch number and assigned position then, requires writing clear during coding, and the position is accurate.
So far, the walnut breast of accord with Q B/T2301-1997 standard-required completes, and gets final product by the tankage packing.
Embodiment 2 to embodiment 8
The component of walnut breast is with embodiment 1 among the embodiment 2 to embodiment 8, and the percentage by weight of each component is as shown in table 1.
Table 1
The production craft step of embodiment 2 to embodiment 8 is also identical with embodiment 1, and the concrete parameter in the technical process is provided with as shown in table 2.
Table 2
The walnut breast check conclusion that embodiment 2 to embodiment 8 is prepared from is as shown in table 3.
Table 3
Claims (9)
1. walnut breast, primary raw material is a walnut kernel, it is characterized in that comprising following components in weight percentage: walnut kernel 4.5% ~ 5.2%; Sucrose 6.5% ~ 7.5%, food additives 0.3% ~ 0.4%, lecithin 0.05% ~ 0.1%; Sodium carbonate 0.04% ~ 0.05%, surplus are pure water.
2. a kind of walnut breast according to claim 1 is characterized in that comprising following components in weight percentage: walnut kernel 4.8% ~ 5%, sucrose 6.8% ~ 7.2%, food additives 0.32% ~ 0.36%, lecithin 0.06% ~ 0.08%; , sodium carbonate 0.04% ~ 0.05%, surplus is a pure water.
3. the production technology of walnut breast is characterized in that preparing according to the following steps:
A. prepare walnut breast magma: at first walnut kernel is removed the peel processing; The quality of inspection barking walnut kernel; Reject the metamorphic core peach kernel, the barking walnut kernel that screening is good is sent into colloid mill through feeder and is carried out the defibrination processing, makes the walnut breast magma granularity of preparing less than 200 orders;
B. spice soup: in the high shear jar, add 2/3rds of pure water to high shear tank volume; The temperature of pure water is 80 ℃ ~ 85 ℃; Add food additives, sucrose, sodium carbonate and lecithin then by weight percentage, fully stir, mixing time is 12 ~ 16min;
C. prepare the walnut emulsion: walnut breast magma and the good material soup of step B allotment are poured in the material-compound tank, carried out constant volume according to a certain percentage, the walnut emulsion pH value behind the adjusting constant volume is 7.5 ~ 8.0, fully stirs; Carry out the pre-sterilizing operation after stirring, the walnut emulsion is poured into carried out homogenization processing in the homogenizer then, obtain the walnut emulsion;
D. the performance indications of the walnut emulsion of checking procedure C preparation, the concentration that requires the walnut emulsion is more than 7%, and protein content is more than 0.5%, and fat content is more than 1.2%; The execution in step that is up to the standards E, disqualified upon inspection return step C and carry out constant volume according to each weight percentages of components again;
E. encapsulation: on bottle placer, walnut breast emulsion is packed into through encapsulating in the iron flask that cleans automatically and with the aluminium lid through ultraviolet sterilization, the temperature of walnut emulsion is controlled to be 85 ℃ ~ 90 ℃ in the encapsulation process;
F. the tight ness rating of checking procedure E encapsulation, the net content nargin that requires walnut emulsion in the iron flask is in the positive 7.2ml, the folded degree of aluminium lid and iron flask is greater than 60%; The execution in step that is up to the standards G;
G. sterilization, cooling, coding, packing: the packaged walnut breast that step F is up to the standards is put into the sterilization still and is carried out sterilization processing, and sterilization processing is accomplished to be placed under the normal temperature and is cooled to room temperature, then in the outer surface coding of iron flask, by the tankage packing.
4. the production technology of a kind of walnut breast according to claim 3; It is characterized in that: walnut kernel in said steps A peeling treatment process is: pouring walnut kernel into temperature is that 85 ℃ ~ 95 ℃, concentration are in 0.8% ~ 1.2% alkaline solution; Soak after 4 ~ 6 minutes, pull out rapidly and change skinning machine over to and remove the peel; Walnut kernel after the peeling is used the pure water rinsing, and the pH value of walnut kernel is reached below 7.0; At last walnut kernel is poured into and soaked 40min ~ 60min in the pure water.
5. the production technology of a kind of walnut breast according to claim 3 is characterized in that: through twice defibrination, the discharging-material size of defibrination is less than 120 orders for the first time in the defibrination treatment process in the said steps A, and the discharging-material size of defibrination is less than 200 orders for the second time.
6. the production technology of a kind of walnut breast according to claim 3; It is characterized in that: said steps A also comprises the homogeneous operation: granularity is poured into less than 200 purpose walnuts breast magma carried out homogenization processing in the homogenizer; The temperature of raw walnut pulp is 58 ~ 62 ℃ during homogeneous, and pressure is set to 38 Mpa ~ 42Mpa.
7. the production technology of a kind of walnut breast according to claim 3; It is characterized in that: the pre-sterilizing operation among the said step C is carried out in material-compound tank; Heating walnut emulsion temperature to 80 ℃ ~ 85 ℃, temperature retention time is 12 ~ 16min, evenly stirs the walnut emulsion in the insulating process.
8. the production technology of a kind of walnut breast according to claim 3; It is characterized in that: the homogenization processing among the said step C comprises homogenizing process twice; The walnut emulsion temperature that homogeneous requirement for the first time gets into homogenizer is 80 ℃ ~ 82 ℃, and homogenization pressure is 38 Mpa ~ 42 Mpa; The walnut emulsion temperature that homogeneous requirement for the second time gets into homogenizer is 88 ℃ ~ 92 ℃, and homogenization pressure is 45Mpa ~ 46 Mpa.
9. the production technology of a kind of walnut breast according to claim 3, it is characterized in that: the sterilization process among the said step G is: the sterilization still is warming up to 121 ℃ through level Four, and temperature retention time is 25min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011104348763A CN102429306A (en) | 2011-12-22 | 2011-12-22 | Walnut milk and production process thereof |
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| CN2011104348763A CN102429306A (en) | 2011-12-22 | 2011-12-22 | Walnut milk and production process thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104207271A (en) * | 2014-01-17 | 2014-12-17 | 济源市丰之源饮品有限责任公司 | Preparation technology of baking fragrance-type walnut beverage packaged by pop-top can |
| CN107348004A (en) * | 2017-06-27 | 2017-11-17 | 迪庆香格里拉舒达有机食品有限公司 | Toxin-expelling and face nourishing Walnut Milk and preparation method thereof |
| CN107348003A (en) * | 2017-06-27 | 2017-11-17 | 迪庆香格里拉舒达有机食品有限公司 | Walnut milk and preparation method thereof |
| CN111317034A (en) * | 2020-03-20 | 2020-06-23 | 重庆城口核桃生物科技有限公司 | Production process of walnut milk |
| CN112335742A (en) * | 2020-10-20 | 2021-02-09 | 贵州威宁鹤乡果核桃产业开发有限公司 | Sugar-free walnut milk and preparation method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104207271A (en) * | 2014-01-17 | 2014-12-17 | 济源市丰之源饮品有限责任公司 | Preparation technology of baking fragrance-type walnut beverage packaged by pop-top can |
| CN107348004A (en) * | 2017-06-27 | 2017-11-17 | 迪庆香格里拉舒达有机食品有限公司 | Toxin-expelling and face nourishing Walnut Milk and preparation method thereof |
| CN107348003A (en) * | 2017-06-27 | 2017-11-17 | 迪庆香格里拉舒达有机食品有限公司 | Walnut milk and preparation method thereof |
| CN111317034A (en) * | 2020-03-20 | 2020-06-23 | 重庆城口核桃生物科技有限公司 | Production process of walnut milk |
| CN112335742A (en) * | 2020-10-20 | 2021-02-09 | 贵州威宁鹤乡果核桃产业开发有限公司 | Sugar-free walnut milk and preparation method thereof |
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Application publication date: 20120502 |