CN102426449A - Production control system for product equalization - Google Patents
Production control system for product equalization Download PDFInfo
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- CN102426449A CN102426449A CN2012100049983A CN201210004998A CN102426449A CN 102426449 A CN102426449 A CN 102426449A CN 2012100049983 A CN2012100049983 A CN 2012100049983A CN 201210004998 A CN201210004998 A CN 201210004998A CN 102426449 A CN102426449 A CN 102426449A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a production control system for product equalization. The system comprises a production zone, a computer and a material preparation zone. Production lines that are formed by production display screens, product examination controllers and station controllers are arranged in the production zone; and display screens that are used for displaying set production line raw material service conditions are arranged in the material preparation zone. Advantages of the invention are as follows: a management problem of simultaneous production of products with small batches and multiple varieties on a single production line is solved by the production control system for product equalization; therefore, management refinement is realized; efficiency of mass production is improved; and on-site management is simplified; and various problems caused by dis-synchronization between production and material preparation can be avoided.
Description
Technical field
The present invention relates to a kind of production control system, especially relate to a kind of product equalization production control system.
Background technology
At present, production mainly is streamline production, and product flows into next working position from a working position, accomplishes up to production.In this process, site administrator and the QC quality control mainly mode through manual work input import the ERP system or the typing field management billboard of enterprise with production status, and this mode production information adopts effort time-consuming; And information is detailed inadequately, can't gather the production information of each station constantly, is difficult for the problem of finding that a station is produced; To reach timely solution; Enhance productivity, and raw-material get the raw materials ready and production information is linked up untimelyly, can't reach information synchronization; Cause producing and get the raw materials ready asynchronously, waste a lot of stand-by period.When Multi-varieties and Small-batch Production, thread-changing is frequent, gets the raw materials ready and produce more to be prone to disconnect, and production efficiency is lower.The mode of production is not suitable for wall scroll production and produces multiple series products simultaneously at present, if produce by force, very easily produces and mixes the item number risk, increases management difficulty, reduces production efficiency.
Summary of the invention
Technical matters to be solved by this invention provides a kind of product equalization production control system that can adapt to multi-varieties and small-batch product and the production of large-tonnage product equalization.
In order to solve the problems of the technologies described above; The present invention realizes through following technical scheme: this product equalization production control system; Have production area, computing machine and Material Staging Area; Be provided with in the said production area by producing the production line that display screen, examination and test of products controller and station controller are formed, be provided with the display screen that is used for display setting production line starting material behaviour in service in the said Material Staging Area.
Further, said station controller is provided with the multicolor displaying lamp as the reflection production information.
Further, said production display screen and display screen are made up of voice guard, control card and telepilot.
Further, said station controller is made up of voice guard, duty button, signal connector, power connector and control chip.
Further, said computing machine is made up of hardware, ERP software and IE database.
Again further, said multicolor displaying lamp is made up of the red colored lamp of expression warning, the green light of expression ordinary production and the blue lamp that expression gets into next production process.
Again further, said wall scroll Production Line display screen control section can be divided into corresponding a few series products with station, and is producing demonstration associated production information on the display screen synchronously.
Further, said examination and test of products controller can be integrated in to be produced in the display screen remote controller, wired or wireless.
Compared with prior art; Usefulness of the present invention is: this product equalization production control system has solved the management problems that present wall scroll production line is produced the multi-varieties and small-batch product simultaneously; Reaching management becomes more meticulous; Improve a large amount of throughput rate and imitate the field management of simplification and the asynchronous variety of issue that causes of avoiding producing and get the raw materials ready.
Description of drawings:
Below in conjunction with accompanying drawing the present invention is further specified.
Fig. 1 is a kind of product equalization of the present invention production control system structural representation.
Among the figure: 1, production area; 1-1, production display screen; 1-2, examination and test of products controller; The 1-3 station controller; 1-4, multicolor displaying lamp; 2, computing machine; 3, Material Staging Area; 3-1, display.
Embodiment:
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Product equalization production control system structure shown in Figure 1; Have production area 1, computing machine 2 and Material Staging Area 3; Be provided with in the said production area 1 by producing the production line that display screen 1-1, examination and test of products controller 1-2 and station controller 1-3 form, be provided with the display screen 3-1 that is used for display setting production line starting material behaviour in service in the said Material Staging Area 3; Said station controller 1-3 is provided with the multicolor displaying lamp 1-4 as the reflection production information.
Said multicolor displaying lamp 1-4 reflection production information, as, red expression is reported to the police, and this station is unusual, need deal with problems at once, green expression ordinary production, blue expression gets into next production process; Said examination and test of products controller 4 for wired or wireless, can be integrated in the display screen remote controller, is used to gather qualified products article and unacceptable product information; Said production display screen 1-1 and display screen 3-1 are made up of voice guard, control card and telepilot; Produce display screen 1-1 and can pass through computing machine 2 and remote controller control setting running parameter, analyze the data of station controller, the collection of examination and test of products controller, in time show relevant information; Can show the production information of a product or a plurality of products simultaneously, as not reach the running parameter of setting, can in time send warning message; Through analyzing the back production information; Reach on the display screen 3-1 of computing machine 2 and Material Staging Area 3, and said display screen 3-1 several production line material user modes of display setting simultaneously, according to setting; Instant alerts is got the raw materials ready, and information is reached computing machine 2.Said station controller 2 is made up of voice guard, duty button, signal connector, power connector and control chip, adopts production life cycle time C/T, shows working condition, during miss the mark, can in time give the alarm, and prompting improves.Said computing machine 2 is made up of hardware, ERP software and IE database; Can be through computing machine 2 all display screens of control; The production ERP system is imported in the production area Information Monitoring automatically; Connecting structure IE database is analyzed, is managed, and by the rational manufacturing parameter of row, can production status and inventory status be sent to designated terminal through network again.
Its concrete principle of work is following, according to the target production task, sets the associated production parameter through the remote controller of producing display screen 1-1; Production system is started working, and station controller 1-3 collects the working condition of each station, transfers to produce display screen 1-1 control card part; Carry out analysis and judgement, in time feed back production information through the multicolor displaying lamp 1-4 on the station controller 1-3 then, (as; Red expression is reported to the police, and this station is unusual, need deal with problems at once; Green expression ordinary production, blue expression gets into next production process), reach the visualizing management with this; Then unusual generation is arranged, need in time to solve through this station of the prompting of the voice guard on the station controller 1-3.Because each station can both be gathered production information; Also can transmit the control information of producing display screen 1-1; So can lead to each station production of station controller 1-3 control, make a production line can produce multiple type, be pilot simultaneously, and can not produce chaotic phenomenon.
Said examination and test of products controller 1-2 can in time gather qualified products information, feed back to produce display screen 1-1 control section, when qualification rate less than setting value, system alarm, prompting the related personnel solve at once; All associated production information all show on production display screen 1-1.When the wall scroll production line is produced multiple series products, produce display screen 1-1 control section and can station be divided into corresponding a few series products, and producing demonstration associated production information on the display screen 1-1 synchronously.Every production line starting material behaviour in service transfers on the display screen 3-1 of Material Staging Area 3 through the production display screen 1-1 control section of production area 1 simultaneously; The synchronous display setting production line of Material Staging Area 3 display screen 3-1 starting material behaviour in service, parameter prompting is in time got the raw materials ready according to confirming to get the raw materials ready.
More than all information all reach control computer 2, import the production ERP system automatically, analyze, manage through structure I E database, by the rational manufacturing parameter of row, and can production status and inventory status be sent to designated terminal through network again.
It is emphasized that: above only is preferred embodiment of the present invention; Be not that the present invention is done any pro forma restriction; Every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (8)
1. product equalization production control system; It is characterized in that: have production area (1), computing machine (2) and Material Staging Area (3); Be provided with in the said production area (1) by producing the production line that display screen (1-1), examination and test of products controller (1-2) and station controller (1-3) are formed, be provided with the display screen (3-1) that is used for display setting production line starting material behaviour in service in the said Material Staging Area (3).
2. product equalization production control system according to claim 1 is characterized in that: said station controller (1-3) is provided with the multicolor displaying lamp (1-4) as the reflection production information.
3. product equalization production control system according to claim 1 is characterized in that: said production display screen (1-1) and display screen (3-1) are made up of voice guard, control card and telepilot.
4. product equalization production control system according to claim 1 is characterized in that: said station controller (2) is made up of voice guard, duty button, signal connector, power connector and control chip.
5. product equalization production control system according to claim 1 is characterized in that: said computing machine (2) is made up of hardware, ERP software and IE database.
6. product equalization production control system according to claim 2 is characterized in that: the blue lamp that the green light of the red colored lamp that said multicolor displaying lamp (1-4) is reported to the police by expression, expression ordinary production and expression get into next production process is formed.
7. product equalization production control system according to claim 1; It is characterized in that: said wall scroll Production Line display screen (1-1) control section can be divided into corresponding a few series products with station, and is producing upward demonstration associated production information of display screen (1-1) synchronously.
8. product equalization production control system according to claim 1 is characterized in that: said examination and test of products controller (1-2) can be integrated in to be produced in display screen (1-1) remote controller, wired or wireless.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100049983A CN102426449A (en) | 2012-01-10 | 2012-01-10 | Production control system for product equalization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100049983A CN102426449A (en) | 2012-01-10 | 2012-01-10 | Production control system for product equalization |
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| CN102426449A true CN102426449A (en) | 2012-04-25 |
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| CN2012100049983A Pending CN102426449A (en) | 2012-01-10 | 2012-01-10 | Production control system for product equalization |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104463457A (en) * | 2014-12-03 | 2015-03-25 | 机械工业第六设计研究院有限公司 | Electronic display board production management system of resin wheel factory |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控***有限公司 | Station indication system |
| CN107765650A (en) * | 2017-04-24 | 2018-03-06 | 深圳市爱泰克科技有限公司 | A kind of intelligent cloud controls streamline device, method |
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| CN1090068A (en) * | 1992-11-30 | 1994-07-27 | Pfu株式会社 | Versatile production system and method for operating thereof |
| CN101046688A (en) * | 2007-04-29 | 2007-10-03 | 南通明兴科技开发有限公司 | Data aquisition, communication, controldevice based on RFID production line |
| JP2008226037A (en) * | 2007-03-14 | 2008-09-25 | Omron Corp | Production management system and production management method |
| CN101403915A (en) * | 2008-11-07 | 2009-04-08 | 同济大学 | Product quality prediction technique for recombination assembly line |
| CN102142120A (en) * | 2010-02-01 | 2011-08-03 | 台湾积体电路制造股份有限公司 | Methods and systems for dynamic inventory control |
| CN202486588U (en) * | 2012-01-10 | 2012-10-10 | 李广浩 | Product equalization production control system |
-
2012
- 2012-01-10 CN CN2012100049983A patent/CN102426449A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1090068A (en) * | 1992-11-30 | 1994-07-27 | Pfu株式会社 | Versatile production system and method for operating thereof |
| JP2008226037A (en) * | 2007-03-14 | 2008-09-25 | Omron Corp | Production management system and production management method |
| CN101046688A (en) * | 2007-04-29 | 2007-10-03 | 南通明兴科技开发有限公司 | Data aquisition, communication, controldevice based on RFID production line |
| CN101403915A (en) * | 2008-11-07 | 2009-04-08 | 同济大学 | Product quality prediction technique for recombination assembly line |
| CN102142120A (en) * | 2010-02-01 | 2011-08-03 | 台湾积体电路制造股份有限公司 | Methods and systems for dynamic inventory control |
| CN202486588U (en) * | 2012-01-10 | 2012-10-10 | 李广浩 | Product equalization production control system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104463457A (en) * | 2014-12-03 | 2015-03-25 | 机械工业第六设计研究院有限公司 | Electronic display board production management system of resin wheel factory |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控***有限公司 | Station indication system |
| CN107765650A (en) * | 2017-04-24 | 2018-03-06 | 深圳市爱泰克科技有限公司 | A kind of intelligent cloud controls streamline device, method |
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Application publication date: 20120425 |