CN102424740A - Outer layer protective aqueous conductive coating for hard rubber charging roller - Google Patents

Outer layer protective aqueous conductive coating for hard rubber charging roller Download PDF

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Publication number
CN102424740A
CN102424740A CN2011103819764A CN201110381976A CN102424740A CN 102424740 A CN102424740 A CN 102424740A CN 2011103819764 A CN2011103819764 A CN 2011103819764A CN 201110381976 A CN201110381976 A CN 201110381976A CN 102424740 A CN102424740 A CN 102424740A
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Prior art keywords
charging roller
outer layer
conductive coating
vulcanite
agent
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Inventor
胡华荣
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Print Rite Unicorn Image Products Co Ltd
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Print Rite Unicorn Image Products Co Ltd
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Priority to CN2011103819764A priority Critical patent/CN102424740A/en
Publication of CN102424740A publication Critical patent/CN102424740A/en
Priority to PCT/CN2012/085022 priority patent/WO2013075638A1/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Electrostatic Charge, Transfer And Separation In Electrography (AREA)

Abstract

The present invention discloses an outer layer protective aqueous conductive coating for a hard rubber charging roller. The outer layer protective aqueous conductive coating is prepared by the following raw materials, wherein the raw materials comprise, by weight, 58-65 parts of an aqueous polyurethane resin emulsion, 8-25 parts of deionized water, 5.0-20.0 parts of a low molecular weight alcohol, 0.01 parts of a pH value regulator, 0.4-2.0 parts of an aqueous assistant agent, 1.0-2.0 parts of an electric charge modifying agent, 1.0-2.0 parts of acetylene black, and 1.0-1.5 parts of a silane coupling agent. In the prior art, the oil system coating has disadvantages of high toxicity, environmental pollution, and unstable electrical property, and the aqueous system coating has disadvantages of poor chemical stability, pollution and insufficient conductive stability. With the present invention, based on the disadvantages in the prior art, the outer layer protective aqueous conductive coating for the hard rubber charging roller is provided, wherein the outer layer protective aqueous conductive coating has advantages of good chemical stability, no pollution, stable conductive stability and good controllability.

Description

The outer layer protection waterborne conductive coating that is used for the vulcanite charging roller
Technical field
The present invention relates to a kind of coating, relate in particular to a kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller.
Background technology
Charging roller is an attrition component of laser printer; In the stamping machine use, charging roller constantly contacts friction with photosensitive drums and discharges and recharges, and can cause the aging and wearing and tearing on charging roller surface for a long time; Thereby occurring bottom ash and photosensitive drums when causing printing punctures; Have a strong impact on print quality and printer toner cartridge life-span, therefore, can the protectiveness conductive coating be set on the charging roller surface.
The electrically conducting coating that the conductive protection coating on existing charging roller surface adopts has oiliness system coating and water-based system coating.Deficiency such as oiliness system coating as primary solvent, it exists, and toxicity is big with organism, environmental pollution and electrical property instability wherein; Water-based system coating adopts metal system conduction material, conductive carbon black or electrically conductive graphite as static eliminator; But metal system conduction material relative price is higher; And some metal system conduction material is prone to oxidation; And the conductivity of coating that adds conductive carbon black or electrically conductive graphite is restive, and conductive carbon black or electrically conductive graphite addition pollute toner cartridge than Da Yi in addition, the conductive protection coating that causes existing water-based system coating to be processed exist chemicalstability relatively poor, have and pollute and the conductive stability defect of insufficient.
The vulcanite charging roller compares with the soft roller of cover tubing charging roller, and it does not have the telescopic displacement, can better adapt to flying print, and conduction evenly can not produce pin hole discharge breakdown photosensitive drums.But its dimensional requirement is higher, and difficulty of processing is compared greatly.
Summary of the invention
The technical problem that the present invention will solve is; To oiliness system coating in the prior art have that toxicity is big, environmental pollution and the unsettled defective of electrical property; And water-based system coating exist chemicalstability relatively poor, have and pollute and the conductive stability defect of insufficient, provide that a kind of chemicalstability is good, pollution-free, stable conductivity and the good outer layer protection waterborne conductive coating that is used for the vulcanite charging roller of controllability.
The technical solution adopted for the present invention to solve the technical problems is: a kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller, process by the raw material of following parts by weight: aqueous polyurethane resin emulsion 58-65, deionized water 8-25, low-molecular-weight alcohol 5-20, pH value regulator 0.01, aqueous promoter 0.65-2.8, electric charge adjustment agent 1-2, acetylene black 1-2, silane coupling agent 1-1.5.
Said aqueous polyurethane resin emulsion is silicone resin modified waterborne polyurethane emulsion or fluororesin modified aqueous polyurethane emulsion.
Said low one's share of expenses for a joint undertaking amount alcohol is the miscellany of ethanol and Ucar 35 arbitrary proportion.
Said pH value regulator is water-soluble amine solvent.
Said aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein the parts by weight of dispersion agent are that the parts by weight of 0.5-1, said skimmer are that the parts by weight of 0.05-0.3, flow agent are respectively 0.1-1.5.
Said dispersion agent is phosphoric acid ester dispersion agent, dimethylaminoethyl methacrylate or polycarboxylate sodium's dispersion agent.
Said skimmer is at least a in mineral oil defoaming agent, the ZGK 5 defoamer.The preferred siloxanes of said skimmer.
Said flow agent is acrylic acid or the like flow agent, silicone based flow agent or fluorocarbon class flow agent.
The preferred silicone based flow agent of said flow agent.
Said electric charge adjustment agent is the compound of quaternary ammonium salts.
The present invention with aqueous polyurethane emulsion as matrix resin; Add acetylene black and electric charge adjustment agent as static eliminator; Add low-molecular-weight alcohol, water-based system auxiliary agent, silane coupling agent and deionized water simultaneously and mix by a certain percentage, make coating of the present invention through mechanical stirring, sand milling, filtration etc.
It is solvent and do not adopt organic solvent that waterborne conductive coating of the present invention adopts deionized water, in preparation and the use, does not have the evaporable organic solvent, can environment not polluted, and be a kind of environmentally friendly coating.Waterborne conductive coating of the present invention has good adhesive to the vulcanite charging roller; The coating of processing applies on charging roller that dried coating is wear-resisting, anti-stain characteristic is strong and compactness is fine; The printing test life-span is very long; Can not pollute photosensitive drums, on performance, satisfy the requirement of laser printer vulcanite charging roller (PCR).
The present invention can satisfy the requirement of coating electroconductibility through the addition of regulating static eliminator acetylene black and electric charge adjustment agent.
Low-molecular-weight alcohol mixes the water-based paint solvent with the miscible formation of deionized water; But the air-dry speed ratio water in low-molecular-weight alcohol spraying back is slow; Therefore adopt low-molecular-weight alcohol and reduced air-dry speed as mixed solvent is corresponding, reach good coating result thereby can make filming of spraying keep stablizing with deionized water is miscible.
Adopting pH value modulator effect is to regulate the whole acid of masking liquid, makes masking liquid keep neutral, and pH value regulator and solvent are combined together, and help curing of coating effect and coating performance effect.
The silane coupling agent effect has 2 points: 1. let the discrete maintenance of coating each component well dissolve each other before the spraying, then can make after keep in balance state 2. sprayings and the curing to combine between each component closely, keep good physical properties.
Deionized water, low-molecular-weight alcohol, pH regulator agent and aqueous promoter synergy; Let the preceding coating of spraying have suitable viscosity and the good characteristic of dissolving each other; Help spraying operation, spraying back levelling is abundant, makes the respond well zero defect of filming; Coating dry solidification relief coating obtains high compactness, high-wearing feature, and keeps its good, stable conductivity.
Embodiment
Embodiment 1
A kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller, process by the raw material of following parts by weight:
Wherein, aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein dispersion agent is (poly carboxylic acid sodium, German Bi Ke BYK-163), and its parts by weight are 0.7.Wherein skimmer is (siloxanes and mineral oil defoamer, German Bi Ke BYK-141), and its parts by weight are 0.3.Wherein flow agent is (silicone based flow agent, German Bi Ke BYK-333), and its parts by weight are 1.0.Silane coupling agent is the KH570 of the Japanese chemistry KBM-503 of SHIN-ETSU HANTOTAI or the Chinese Academy of Sciences, and its parts by weight are 1.5.
The preparation method who is used for the outer layer protection waterborne conductive coating of vulcanite charging roller: the proportioning according to above-mentioned table adds deionized water, pH value regulator, aqueous promoter, industrial spirit and 1 at mixing vessel successively; After 2-Ucar 35 and electric charge adjustment agent stir; Then adding acetylene black stirs and obtains mixture; Mixture is ground on sand mill; Make the granularity of particulate in the mixture less than 1 micron, add aqueous polyurethane resin emulsion and silane coupling agent again and under 500 rev/mins stirring velocity, stirred 20 minutes, obtain the waterborne conductive coating of finished product of the present invention with 200 purpose nylon net filters.
The waterborne conductive coating of processing above the employing sprays film forming through reciprocal automatic spraying equipment to vulcanite charging roller skin; 100 ℃ of oven dry moulding in 60 minutes down; The build of its coating is controlled in the 20-30 micron, and the build of present embodiment is 20 microns.
The Performance Detection of vulcanite charging roller:
One, test event: surface insulation resistance
Testing method: sprayed product is directly tested
Testing tool: surface Resistance Test Kit (U.S.) model: EMI-20780
Test condition: normal temperature is normal wet
Test procedure: 1. supporting plate electrode inserts " A " jack on the test chart;
2. spraying back PCR lies against on the insulcrete;
3. plate electrode (parallel pole, two parallel aluminium sheets), across being put on the product, two plates all need to contact with product;
4. pin " D " test button 15 seconds, institute's display result is exactly a surface resistivity;
5. change the contact position with product, measure the surface resistivity of different sites;
Two, test event: contaminative
Testing method: the hard copy contrast is passed judgment on
Testing tool: range estimation
Test condition: normal temperature is normal wet
Test procedure:
1. the laser box (finished product state) of packing into prints first draft and takes good care of;
2. placed the room temperature condition held again 15 days or 1 month;
3. and then print, hard copy contrast in front and back sees if there is variation, if original text face no change is surveyed and can be passed judgment on that it is pollution-free to photosensitive drums;
Three, test event: blackness
Testing method: hard copy test
Testing tool: Spectrodensiotometer, model spectroeye
Test condition: normal temperature is normal wet
Test procedure:
1. the product laser box of packing into;
2. hard copy;
3. Spectrodensiotometer test port aligning lies against hard copy and needs location, presses measuring head;
4. the apparent numerical value of institute is with regard to the hard copy blackness;
5. change hard copy like 3-4 and need test the position, read many group numerical value;
Surface insulation resistance: the surface insulation resistance of present embodiment vulcanite charging roller can be controlled between the 0.2-0.3 megaohm; Select five points to test on the surface of vulcanite charging roller, concrete test result is 0.20,0.24,0.21,0.3,0.28 megaohm.
The contaminative test: high low-temperature test and normal temperature test back charging roller all do not have to pollute to photosensitive drums, and two that can reach the charging roller life-span more than the cycle.
Blackness: test original text blackness value is respectively 1.57,1.54,1.52,1.55,1.50 in four jiaos of detected results with five places, middle part of hard copy.
Embodiment 2
Embodiment 2 vulcanite charging roller (PCR) outer layer protection waterborne conductive coatings are prepared by the prescription of following table:
Figure BDA0000112529520000061
Figure BDA0000112529520000071
Wherein, aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein dispersion agent is that (dimethylaminoethyl methacrylate), its parts by weight are 0.6.Wherein skimmer is that siloxanes, its parts by weight are 0.3.Wherein flow agent is (fluorocarbon class flow agent, the trade mark or the AC-703 of producer, Noah's ark (Fugang) chemical material ltd), and its parts by weight are 1.1.Silane coupling agent is the KH570 of the Japanese chemistry KBM-503 of SHIN-ETSU HANTOTAI or the Chinese Academy of Sciences, and its parts by weight are 1.5.Alpamine N41 is trade names in the pH value regulator.
Present embodiment is used for the preparation method of the outer layer protection waterborne conductive coating of vulcanite charging roller, coating method, performance test are repeated no more at this with embodiment 1 on charging roller.
Detected result:
Surface insulation resistance: the surface insulation resistance of vulcanite charging roller can be controlled between the 0.6-0.8 megaohm, selects five points to test on the surface of vulcanite charging roller, and concrete test result is 0.8,0.65,0.6,0.72,0.68 megaohm.
Contaminative: high low-temperature test and normal temperature test back charging roller do not pollute photosensitive drums, and two that can reach the charging roller life-span more than the cycle.
Blackness: test original text blackness value is respectively 1.45,1.48,1.42,1.5,1.49 in four jiaos of detected results with five places, middle part of hard copy.
Embodiment 3
A kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller, process by the raw material of following parts by weight:
Wherein, aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein dispersion agent is (polycarboxylate sodium's dispersion agent, enlightening AD-28 is held high in Guangzhou), and its parts by weight are 0.7.Wherein skimmer is (silicone antifoam agent, enlightening AD-67 is held high in Guangzhou), and its parts by weight are 0.3.Wherein flow agent is (a PEMULEN TR2 flow agent, sincere chemical industry SP-958 is won in the Dongguan), and its parts by weight are respectively 1.0.
Present embodiment is used for the preparation method of the outer layer protection waterborne conductive coating of vulcanite charging roller, coating method repeats no more at this with embodiment 1 on charging roller.
Detected result:
Surface insulation resistance: the surface insulation resistance of present embodiment vulcanite charging roller can be controlled between the 0.4-0.7 megaohm selects five points to test on the surface of vulcanite charging roller, and concrete test result is 0.7,0.5,0.55,0.54,0.4 megaohm.
Contaminative: high low-temperature test and normal temperature test back charging roller do not pollute photosensitive drums, and two that can reach the charging roller life-span more than the cycle.
Blackness: test original text blackness value in four jiaos of detected results with five places, middle part of hard copy is respectively: 1.50,1.48,1.49,1.47,1.49.
Embodiment 4
A kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller, process by the raw material of following parts by weight:
Wherein, aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein dispersion agent is (poly carboxylic acid sodium, German Bi Ke BYK-163), and its parts by weight are 1.0.Wherein skimmer is (siloxanes and mineral oil defoamer, German Bi Ke BYK-141), and its parts by weight are 0.3.Wherein flow agent is (silicone based flow agent, German Bi Ke BYK-333), and its parts by weight are 1.5.Silane coupling agent is the KH570 of the Japanese chemistry KBM-503 of SHIN-ETSU HANTOTAI or the Chinese Academy of Sciences, and its parts by weight are 1.2.
Present embodiment is used for the preparation method of the outer layer protection waterborne conductive coating of vulcanite charging roller, coating method repeats no more at this with embodiment 1 on charging roller.
Detected result:
Surface insulation resistance: the surface insulation resistance of present embodiment vulcanite charging roller can be controlled between the 0.1-0.2 megaohm, selects five points to test on the surface of vulcanite charging roller, and concrete test result is 0.1,0.12,0.2,0.15,0.1.
Contaminative: high low-temperature test and normal temperature test back charging roller do not pollute photosensitive drums, and two that can reach the charging roller life-span more than the cycle.
Blackness: test original text blackness value is respectively 1.57,1.54,1.58,1.54,1.57 in four jiaos of detected results with five places, middle part of hard copy.
Embodiment 5
A kind of outer layer protection waterborne conductive coating that is used for the vulcanite charging roller, process by the raw material of following parts by weight:
Figure BDA0000112529520000101
Figure BDA0000112529520000111
Wherein, aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein dispersion agent is (poly carboxylic acid sodium, German Bi Ke BYK-163), and its parts by weight are 0.5.Wherein skimmer is (siloxanes and mineral oil defoamer, German Bi Ke BYK-141), and its parts by weight are 0.05.Wherein flow agent is (silicone based flow agent, German Bi Ke BYK-333), and its parts by weight are 0.1.Silane coupling agent is the KH570 of the Japanese chemistry KBM-503 of SHIN-ETSU HANTOTAI or the Chinese Academy of Sciences, and its parts by weight are 1.1.
Present embodiment is used for the preparation method of the outer layer protection waterborne conductive coating of vulcanite charging roller, coating method, detection method repeat no more at this with embodiment 1 on charging roller.
Detected result:
Surface insulation resistance: the surface insulation resistance of present embodiment vulcanite charging roller can be controlled between the 0.1-0.2 megaohm, selects five points to test on the surface of vulcanite charging roller, and concrete test result is 0.1,0.11,0.1,0.15,0.14.
Contaminative: high low-temperature test and normal temperature test back charging roller do not pollute photosensitive drums, and two that can reach the charging roller life-span more than the cycle.
Blackness: test original text blackness value is respectively 1.56,1.55,1.58,1.55,1.54 in four jiaos of detected results with five places, middle part of hard copy.

Claims (9)

1. outer layer protection waterborne conductive coating that is used for the vulcanite charging roller; It is characterized in that, process: aqueous polyurethane resin emulsion 58-65, deionized water 8-25, low-molecular-weight alcohol 5-20, pH value regulator 0.01, aqueous promoter 0.65-2.8, electric charge adjustment agent 1-2, acetylene black 1-2, silane coupling agent 1-1.5 by the raw material of following parts by weight.
2. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 1 is characterized in that, said aqueous polyurethane resin emulsion is silicone resin modified waterborne polyurethane emulsion or fluororesin modified aqueous polyurethane emulsion.
3. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 1 is characterized in that, said low one's share of expenses for a joint undertaking amount alcohol is the miscellany of ethanol and Ucar 35 arbitrary proportion.
4. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 1 is characterized in that, said pH value regulator is water-soluble amine solvent.
5. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 1; It is characterized in that; Said aqueous promoter comprises dispersion agent, skimmer and flow agent, and wherein their parts by weight are respectively 0.5-1,0.05-0.3,0.1-1.5.
6. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 5 is characterized in that, said dispersion agent is phosphoric acid ester dispersion agent, dimethylaminoethyl methacrylate or polycarboxylate sodium's dispersion agent.
7. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 5 is characterized in that, said skimmer is at least a in mineral oil defoaming agent, the ZGK 5 defoamer.
8. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 5 is characterized in that, said flow agent is acrylic acid or the like flow agent, silicone based flow agent or fluorocarbon class flow agent.
9. the outer layer protection waterborne conductive coating that is used for the vulcanite charging roller according to claim 1 is characterized in that, said electric charge adjustment agent is the compound of quaternary ammonium salts.
CN2011103819764A 2011-11-25 2011-11-25 Outer layer protective aqueous conductive coating for hard rubber charging roller Pending CN102424740A (en)

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PCT/CN2012/085022 WO2013075638A1 (en) 2011-11-25 2012-11-22 Conductive aqueous coating for outer protection of hard rubber charging roll

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Cited By (4)

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WO2013075638A1 (en) * 2011-11-25 2013-05-30 珠海天威飞马打印耗材有限公司 Conductive aqueous coating for outer protection of hard rubber charging roll
CN105505161A (en) * 2015-09-30 2016-04-20 无锡同创石墨烯应用科技有限公司 Graphite-modified water-based conductive coating composition and preparation method thereof
CN107057028A (en) * 2017-02-20 2017-08-18 深圳凯奇化工有限公司 A kind of water nano height covers 3D printing coating and preparation method thereof
CN110205007A (en) * 2019-04-30 2019-09-06 清远市绚淳环保新材料有限公司 A kind of surface treatment paint and preparation method thereof of foam material charging roller

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Publication number Priority date Publication date Assignee Title
WO2013075638A1 (en) * 2011-11-25 2013-05-30 珠海天威飞马打印耗材有限公司 Conductive aqueous coating for outer protection of hard rubber charging roll
CN105505161A (en) * 2015-09-30 2016-04-20 无锡同创石墨烯应用科技有限公司 Graphite-modified water-based conductive coating composition and preparation method thereof
CN107057028A (en) * 2017-02-20 2017-08-18 深圳凯奇化工有限公司 A kind of water nano height covers 3D printing coating and preparation method thereof
CN110205007A (en) * 2019-04-30 2019-09-06 清远市绚淳环保新材料有限公司 A kind of surface treatment paint and preparation method thereof of foam material charging roller
CN110205007B (en) * 2019-04-30 2022-07-12 清远市绚淳环保新材料有限公司 Surface treatment coating for charging roller made of foaming material and preparation method thereof

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Application publication date: 20120425