CN102419075A - Microwave and steam hybrid heating roller table drying kiln - Google Patents
Microwave and steam hybrid heating roller table drying kiln Download PDFInfo
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- CN102419075A CN102419075A CN2011104307284A CN201110430728A CN102419075A CN 102419075 A CN102419075 A CN 102419075A CN 2011104307284 A CN2011104307284 A CN 2011104307284A CN 201110430728 A CN201110430728 A CN 201110430728A CN 102419075 A CN102419075 A CN 102419075A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 95
- 238000001035 drying Methods 0.000 title claims abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000005764 inhibitory process Effects 0.000 claims description 8
- 239000000498 cooling water Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 239000008400 supply water Substances 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 19
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005086 pumping Methods 0.000 abstract 3
- 230000001629 suppression Effects 0.000 abstract 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 230000036632 reaction speed Effects 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The invention discloses a microwave and steam hybrid heating roller table drying kiln. The drying kiln comprises a roller table which is arranged on a frame and a roller table transmission system (18), wherein a kiln-entering microwave suppression section (1), a dehumidifying section furnace body (2), a steam heating and temperature raising section furnace body (3), a steam and microwave hybrid heating and drying section furnace body (4), a microwave heating and drying section furnace body (5), a cooling section furnace body (6), a heat pumping section furnace body (7) and a kiln-leaving microwave suppression section (8) which are provided with the roller table and are sequentially abutted are arranged on the frame; the dehumidifying section furnace body (2) and the steam heating and temperature raising section furnace body (3) are abutted with a dehumidifying and air exhausting system (10); and the heat pumping section furnace body (7) is abutted with a heat pumping and air exhausting system (12). In the microwave and steam hybrid heating roller table drying kiln, microwaves and steam are used for heating in a mixed manner, so that the advantages of steam heating and microwave heating are combined; and based on the advantages of microwave and steam hybrid heating, the microwave and steam hybrid heating roller table drying kiln has the advantages of low heating temperature, high response speed, high material processing quality, high heating match performance, energy conservation, emission reduction and high energy efficiency.
Description
Technical field
The present invention relates to a kind of dry kiln, particularly relate to a kind of microwave, vapor mixing heating roller-way dry kiln.
Background technology
The roller-way dry kiln is the large-scale dry kiln of the continuous discharging of a kind of continuous feed, and production efficiency is high, is widely used in the dry kiln of industries such as pottery, chemical industry, metallurgy, battery material.Present mode of heating is resistance heated, combustion gas heating, fuel Heating, using residual heat from kiln furnace and five kinds of modes of heating using microwave.Traditional roller-way dry kiln, generally than higher, reaction speed is slow for baking temperature, and the quality of dry back material is low; Dry heat temperature to material is high, and rate of drying is slow.Heating using microwave is different on the mechanism of action with traditional heating mode, in experiment, same material is heated comparison, utilizes the baking temperature of heating using microwave material generally low than traditional heating, and reaction speed is fast, and the quality of dry back material is high.
Summary of the invention
Technical problem to be solved by this invention provide a kind of when the material moisture that is dried big (＞15%) baking temperature low, rate of drying is fast, handles material quality is high, energy consumption is low microwave, vapor mixing heating roller-way dry kiln.
In order to solve the problems of the technologies described above; A kind of microwave that the present invention takes, vapor mixing heating roller-way dry kiln; Comprise rack-mounted roller-way and roller-way transmission system thereof; Be equipped with on described frame that described roller-way is in wherein and successively butt joint advance the kiln microwave suppress section, dehumidifier section body of heater, Steam Heating heat up section body of heater, steam Microwave Hybrid Heating dryer section body of heater, micro-wave drying section body of heater, a cooling section body of heater, take out hot arc body of heater and kiln discharge microwave and suppress section; Described dehumidifier section body of heater and described Steam Heating heat up the section body of heater to being connected to the dehumidifier exhaust system; The described hot arc body of heater of taking out is taken out the hot type wind system to being connected to; A described Steam Heating intensification section body of heater, steam Microwave Hybrid Heating dryer section body of heater and micro-wave drying section body of heater are provided with temp testing controlling system; A described Steam Heating intensification section body of heater is on described frame, to be provided with a heating steam heat-exchanger rig to the corresponding heating of described roller-way; Described steam Microwave Hybrid Heating dryer section body of heater is on described frame, to be provided with microwave energy feedthrough system and heating steam heat-exchanger rig to the corresponding heating of described roller-way, and described micro-wave drying section body of heater is on described frame, to be provided with a microwave energy feedthrough system to the corresponding heating of described roller-way, and each parts junction of whole kiln is equipped with microwave sealing means.
The bottom of described dehumidifier section body of heater is provided with the heating steam heat-exchanger rig.
The structure of described heating steam heat-exchanger rig is that the hot-blast outlet of vapor heat exchanger docks with described roller-way, and the cold air inlet of described vapor heat exchanger is to being connected to air feed system.
Described microwave energy feedthrough system adopts the microwave leaky antenna, and described microwave leaky antenna is corresponding interlaced arrangement in the body of heater both sides.
Be provided with the microwave leakage online detection alarm device that exceeds standard on the kilneye in turnover.
The microwave sealing means of described roller-way transmission system is on body of heater, to be provided with the cut-off waveguide that entangles roller-way.
Described microwave sealing means is that a cover micro-wave screening sealing ring is installed between the adpting flange face of body of heater and body of heater.
Described dehumidifier exhaust system and the described microwave sealing means of taking out the hot type wind system are on described dehumidifier exhaust system and described is taken out the weep hole of fan housing inner furnace body of hot type wind system, to be provided with a plurality of cut-off waveguides arranged side by side.
Describedly advance the kiln microwave to suppress section be in body of heater, to be provided with microwave inhibition sheet with the structure that described kiln discharge microwave suppresses section.
The cooling water system of described microwave energy feedthrough system is that the entrance point of magnetron is connected with the water inlet person in charge with supply-water pump through the water inlet branch road; The port of export of described magnetron is responsible for backwater with back water pump through the backwater branch road and is connected, and described backwater is responsible for and is connected with cooling tower.
Adopt microwave, the vapor mixing heating roller-way dry kiln of technique scheme; At Steam Heating and micro-wave screening technical elements; The one, adopt Steam Heating, steam Microwave Hybrid Heating, heating using microwave segmentation to carry out; Low temperature is main with Steam Heating in kiln, makes kiln and drying of materials to uniform temperature, and heating using microwave and Steam Heating are carried out simultaneously in a kiln.The 2nd, Steam Heating adopts vapor heat exchanger, and air feed system is arranged at the vapor heat exchanger bottom.Be provided with the microwave restraining device at roller-way dry kiln import and export; Two stomidiums that live-roller gear passes body of heater are designed with special-purpose microwave sealing means; Body of heater and body of heater junction, body of heater and bell junction all are designed with microwave seal spare; Hydrofuge, take out heat aspirating hole, air feed in the body of heater and all be designed with microwave sealing means from the outside, the microwave sealing means of temperature thermocouple and body of heater junction and the shielding of thermocouple temperature measurement.Aspect the microwave energy feed-in, multimode cavity microwave energy feed-in mouth is set, take leaky antenna feed-in microwave energy.The magnetron type of cooling is taked water-cooling pattern, and water cooling system adopts water inlet back water discharge technology earlier, makes the each point cooling water pressure balanced, and main water return tube adopts zero-pressure backwater or negative pressure backwater.Aspect control, through temperature controller and PLC, the microwave energy feed-in of control microwave source automatically on the temperature curve of setting, the automatic overtemperature alarm of magnetron water-cooled.Aspect safe handling, be provided with the microwave leakage online detection alarm device that exceeds standard at the turnover kilneye.
The present invention adopts microwave, Steam Heating to combine the advantage of Steam Heating and heating using microwave; Overcome their shortcomings separately,, taken out of through the moisture that microwave is inner with dried material based on the advantage of microwave, vapor mixing heating; Utilizing vapor heat exchanger to produce hot blast takes away the moisture on material surface quickly; Thereby shortened drying time greatly, can also utilize original workshop more than steam and kiln excess energy, avoid utilizing the high shortcoming of pure microwave dryer one-time investment; Improved production efficiency; The present invention is that a kind of heating-up temperature is low, and reaction speed is fast, handles that material quality is high, heating matching performance height, energy-saving and emission-reduction, microwave, vapor mixing that energy efficiency is high heat the roller-way dry kiln.
Description of drawings
Fig. 1 is a structural front view of the present invention.
Fig. 2 is a structure vertical view of the present invention.
Fig. 3 is the steam heater structural representation.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation.
Referring to Fig. 1, Fig. 2 and Fig. 3; Roller-way and roller-way transmission system 18 thereof are installed on frame; The kiln microwave that advances that roller-way is in wherein and dock successively is installed on frame to be suppressed section 1, dehumidifier section body of heater 2, Steam Heating intensification section body of heater 3, steam Microwave Hybrid Heating dryer section body of heater 4, micro-wave drying section body of heater 5, a cooling section body of heater 6, takes out hot arc body of heater 7 and kiln discharge microwave inhibition section 8; Dehumidifier section body of heater 2 is connected to dehumidifier exhaust system 10 with 3 pairs of bodies of heater of Steam Heating intensification section; Taking out 7 pairs of hot arc bodies of heater is connected to and takes out hot type wind system 12; Taking out hot type wind system 12 is installed on the fan platform 13; A Steam Heating intensification section body of heater 3, steam Microwave Hybrid Heating dryer section body of heater 4 and micro-wave drying section body of heater 5 are provided with temp testing controlling system 16, and a Steam Heating intensification section body of heater 3 is on frame, to be provided with a heating steam heat-exchanger rig to heat roller-way is corresponding, and steam Microwave Hybrid Heating dryer section body of heater 4 is on frame, to be provided with microwave energy feedthrough system 23 with the heating steam heat-exchanger rig roller-way correspondence to be heated; Micro-wave drying section body of heater 5 is on frame, to be provided with the corresponding heating of 23 pairs of roller-ways of a microwave energy feedthrough system; Microwave energy feedthrough system 23 is connected with microwave control system 17, and each parts junction of whole kiln is equipped with microwave sealing means, and frame is provided with electric-control system 22.
The bottom of dehumidifier section body of heater 2 is provided with the heating steam heat-exchanger rig.
The structure of heating steam heat-exchanger rig is that the hot-blast outlet of vapor heat exchanger 19 docks with roller-way, and the cold air inlet of vapor heat exchanger 19 is to being connected to air feed system 20, and vapor heat exchanger 19 adopts blower fan air blast in body of heater, can realize that material presses the technological requirement heating.。
Microwave energy feedthrough system 23 adopts microwave leaky antenna 21, and microwave leaky antenna 21 is corresponding interlaced arrangement in the body of heater both sides.
Suppress to be provided with on the kilneye that section 1 and kiln discharge microwave suppress section 8 the microwave leakage online detection alarm device that exceeds standard advancing the kiln microwave.Reveal when exceeding standard at microwave, the microwave leakage online detection alarm device that exceeds standard is reported to the police, and reminds operating personnel to remove fault, the protection personal safety.
Dehumidifier exhaust system 10 and the microwave sealing means of taking out hot type wind system 12 are on the dehumidifier fan housing 9 of dehumidifier exhaust system 10 and the weep hole of taking out air bells cap 11 inner furnace bodies of taking out hot type wind system 12, to be provided with a plurality of cut-off waveguides arranged side by side.
Advance the kiln microwave and suppress section 1 and kiln discharge microwave to suppress section 8 different with conventional electric (combustion gas, fuel oil) kiln, their main effect is the into microwave inhibition of kiln end and kiln discharge end.Prevent that microwave from leaking at the charging aperture and the discharging opening of kiln.Advancing kiln microwave inhibition section 1 is in body of heater, to be provided with multi-disc microwave inhibition sheet with the structure that the kiln discharge microwave suppresses section 8, and microwave suppresses spacing L=λ/4+n λ/2mm (n=0,1,2,3 between the sheet ...), λ is the wavelength that needs the microwave of inhibition.
The cooling water system 14 of microwave energy feedthrough system 23 is that the entrance point of magnetron is connected with the water inlet person in charge with supply-water pump through the water inlet branch road; The port of export of magnetron is responsible for backwater with back water pump through the backwater branch road and is connected; Backwater is responsible for and is connected with cooling tower, and 14 pairs of cooling water systems are connected to drainage system 15.
The microwave sealing means of roller-way transmission system 18 is on body of heater, to be provided with the cut-off waveguide that entangles roller-way.Roller-way transmission system 18 realizes synchronous variable-speed by a plurality of motors of Frequency Converter Control, and the material of roller-way must be complementary with cut-off waveguide.Between the adpting flange face of body of heater and body of heater the micro-wave screening sealing ring is installed, a cover conductive seal circle is installed between the flange face of body of heater and bell.
Steam Heating heat up a section body of heater be to material by technological requirement by Steam Heating to the material heating that heats up.Steam Heating heat up control by Pressure gauge, diffuse valve, thermocouple, temperature controller, PLC etc. and form, temperature reaches technological requirement when making material through the Steam Heating section.
The weep hole of dehumidifier exhaust system 10 is designed to adjustable, and wet-emitting blower adopts frequency control.
Micro-wave drying section body of heater 5 is that material carries out dry process under the temperature of technological requirement.
The temperature thermocouple of temp testing controlling system 16 adopts armoured thermocouple.
The power supply of microwave control system 17 separates power supply with the power supply of the power supply of microwave source with isolating transformer.Control line and motor cable are walked the cable crane span structure respectively.
Claims (10)
1. a microwave, vapor mixing heat the roller-way dry kiln; Comprise rack-mounted roller-way and roller-way transmission system (18) thereof; It is characterized in that: the kiln microwave that advances that described roller-way is in wherein and dock successively is installed on described frame suppresses section (1), a dehumidifier section body of heater (2), Steam Heating intensification section body of heater (3), steam Microwave Hybrid Heating dryer section body of heater (4), micro-wave drying section body of heater (5), a cooling section body of heater (6), take out hot arc body of heater (7) and kiln discharge microwave inhibition section (8); Described dehumidifier section body of heater (2) and described Steam Heating heat up section body of heater (3) to being connected to dehumidifier exhaust system (10); The described hot arc body of heater (7) of taking out is taken out hot type wind system (12) to being connected to; A described Steam Heating intensification section body of heater (3), steam Microwave Hybrid Heating dryer section body of heater (4) and micro-wave drying section body of heater (5) are provided with temp testing controlling system (16); A described Steam Heating intensification section body of heater (3) is on described frame, to be provided with a heating steam heat-exchanger rig to the corresponding heating of described roller-way; Described steam Microwave Hybrid Heating dryer section body of heater (4) is on described frame, to be provided with microwave energy feedthrough system (23) and heating steam heat-exchanger rig to the corresponding heating of described roller-way; Described micro-wave drying section body of heater (5) is on described frame, to be provided with a microwave energy feedthrough system (23) to the corresponding heating of described roller-way, and each parts junction of whole kiln is equipped with microwave sealing means.
2. microwave according to claim 1, vapor mixing heating roller-way dry kiln, it is characterized in that: the bottom of described dehumidifier section body of heater (2) is provided with the heating steam heat-exchanger rig.
3. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln; It is characterized in that: the structure of described heating steam heat-exchanger rig is that the hot-blast outlet of vapor heat exchanger (19) docks with described roller-way, and the cold air inlet of described vapor heat exchanger (19) is to being connected to air feed system (20).
4. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln, it is characterized in that: described microwave energy feedthrough system (23) adopts the microwave leaky antenna, and described microwave leaky antenna is corresponding interlaced arrangement in the body of heater both sides.
5. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln is characterized in that: on the turnover kilneye, be provided with the microwave leakage online detection alarm device that exceeds standard.
6. microwave according to claim 1, vapor mixing heating roller-way dry kiln, it is characterized in that: the microwave sealing means of described roller-way transmission system (18) is on body of heater, to be provided with the cut-off waveguide that entangles roller-way.
7. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln is characterized in that: described microwave sealing means is that a cover micro-wave screening sealing ring is installed between the adpting flange face of body of heater and body of heater.
8. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln is characterized in that: described dehumidifier exhaust system (10) and the described microwave sealing means of taking out hot type wind system (12) are on described dehumidifier exhaust system (10) and described is taken out the weep hole of fan housing inner furnace body of hot type wind system (12), to be provided with a plurality of cut-off waveguides arranged side by side.
9. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln is characterized in that: describedly advance the kiln microwave to suppress section (1) be in body of heater, to be provided with microwave inhibition sheet with the structure that described kiln discharge microwave suppresses section (8).
10. microwave according to claim 1 and 2, vapor mixing heating roller-way dry kiln; It is characterized in that: the cooling water system (14) of described microwave energy feedthrough system (23) is that the entrance point of magnetron is connected with the water inlet person in charge with supply-water pump through the water inlet branch road; The port of export of described magnetron is responsible for backwater with back water pump through the backwater branch road and is connected, and described backwater is responsible for and is connected with cooling tower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104307284A CN102419075B (en) | 2011-12-20 | 2011-12-20 | Microwave and steam hybrid heating roller table drying kiln |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104307284A CN102419075B (en) | 2011-12-20 | 2011-12-20 | Microwave and steam hybrid heating roller table drying kiln |
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| CN102419075A true CN102419075A (en) | 2012-04-18 |
| CN102419075B CN102419075B (en) | 2013-12-11 |
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| CN2011104307284A Expired - Fee Related CN102419075B (en) | 2011-12-20 | 2011-12-20 | Microwave and steam hybrid heating roller table drying kiln |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107449264A (en) * | 2017-09-15 | 2017-12-08 | 四川宏图普新微波科技有限公司 | A kind of polytetrafluoroethyldispersion dispersion resin particle wet feed drying system and method |
| CN112696685A (en) * | 2020-12-27 | 2021-04-23 | 上海域德环保工程有限公司 | Two combustion chamber constructional device of useless incineration of danger |
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| GB191316712A (en) * | 1913-07-21 | 1913-12-18 | Harry Proctor Coe | Improvements in Apparatus for Drying Pulp and the like. |
| CN201159574Y (en) * | 2007-12-07 | 2008-12-03 | 江阴辰欧微波能***设备有限公司 | Microwave wind pressure type roller kiln drying and shaping equipment |
| CN201196525Y (en) * | 2008-03-19 | 2009-02-18 | 天水华圆制药设备科技有限责任公司 | Tunnel type composite drying sterilizer |
| CN201269683Y (en) * | 2008-07-18 | 2009-07-08 | 方辉辉 | Roll table type microwave continuous drying plant |
| CN101726165A (en) * | 2008-10-29 | 2010-06-09 | 机械科学研究总院先进制造技术研究中心 | Device for drying fabric and method |
| CN102278879A (en) * | 2011-08-05 | 2011-12-14 | 湖南省中晟热能科技有限公司 | Micro-wave roller kiln |
| CN202420127U (en) * | 2011-12-20 | 2012-09-05 | 湖南省中晟热能科技有限公司 | Microwave-steam hybrid heated roller drying kiln |
-
2011
- 2011-12-20 CN CN2011104307284A patent/CN102419075B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB191316712A (en) * | 1913-07-21 | 1913-12-18 | Harry Proctor Coe | Improvements in Apparatus for Drying Pulp and the like. |
| CN201159574Y (en) * | 2007-12-07 | 2008-12-03 | 江阴辰欧微波能***设备有限公司 | Microwave wind pressure type roller kiln drying and shaping equipment |
| CN201196525Y (en) * | 2008-03-19 | 2009-02-18 | 天水华圆制药设备科技有限责任公司 | Tunnel type composite drying sterilizer |
| CN201269683Y (en) * | 2008-07-18 | 2009-07-08 | 方辉辉 | Roll table type microwave continuous drying plant |
| CN101726165A (en) * | 2008-10-29 | 2010-06-09 | 机械科学研究总院先进制造技术研究中心 | Device for drying fabric and method |
| CN102278879A (en) * | 2011-08-05 | 2011-12-14 | 湖南省中晟热能科技有限公司 | Micro-wave roller kiln |
| CN202420127U (en) * | 2011-12-20 | 2012-09-05 | 湖南省中晟热能科技有限公司 | Microwave-steam hybrid heated roller drying kiln |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107449264A (en) * | 2017-09-15 | 2017-12-08 | 四川宏图普新微波科技有限公司 | A kind of polytetrafluoroethyldispersion dispersion resin particle wet feed drying system and method |
| CN112696685A (en) * | 2020-12-27 | 2021-04-23 | 上海域德环保工程有限公司 | Two combustion chamber constructional device of useless incineration of danger |
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| CN102419075B (en) | 2013-12-11 |
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Denomination of invention: Microwave and steam hybrid heating roller table drying kiln Effective date of registration: 20200212 Granted publication date: 20131211 Pledgee: ZHONGHAO CHENGUANG RESEARCH INSTITUTE OF CHEMICAL INDUSTRY Co.,Ltd. Pledgor: HUNAN THERSUN THERMAL ENERGY TECHNOLOGY Co.,Ltd. Registration number: Y2020980000237 |
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Date of cancellation: 20210508 Granted publication date: 20131211 Pledgee: ZHONGHAO CHENGUANG RESEARCH INSTITUTE OF CHEMICAL INDUSTRY Co.,Ltd. Pledgor: HUNAN THERSUN THERMAL ENERGY TECHNOLOGY Co.,Ltd. Registration number: Y2020980000237 |
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