Summary of the invention
For this reason, technical problem to be solved by this invention is large, the caducous problem of inorganic heat-insulation decoration board material weight in prior art, and then a kind of lightweight is provided and uses for a long time the insulation and decoration metope of difficult drop-off.
For solving the problems of the technologies described above, insulation and decoration metope of the present invention, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between described heat-insulation decorative slab and between described heat-insulation decorative slab and construction wall surface, be connected by connector;
Described heat-insulation decorative slab comprises insulation base substrate and is sprayed at the outer field decorative coveringn of described insulation base substrate;
The side of described insulation base substrate is provided with groove, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove;
Described insulation base substrate is to be prepared from by the component of following weight portion:
Fly ash float 8.5-10.5 part;
Closed perlite 30-38 part;
Cement 43-52 part;
Swell soil 7-8.5 part;
Cellulose ether 0.04-0.06 part;
Short fiber 0.07-0.09 part;
Wood fibre 0.04-0.06 part;
Rubber powder 0.3-0.4 part.
Described insulation base substrate is to be prepared from by the component of following weight portion:
9.5 parts of fly ash floats;
34 parts of closed perlite;
48 parts of cement;
7.88 parts of swell soils;
0.05 part of cellulose ether;
0.08 part, short fiber;
0.05 part of wood fibre;
0.34 part of rubber powder
Described insulation base substrate internal layer is equipped with grid cloth.
Described connector comprises the fastening end that is connected with construction wall surface, at least one inserts the insertion fin in described groove and connect described fastening end and the link of described insertion fin.
Described fastening end parallels with described insertion fin and is all perpendicular with described link.
Described fastening end is provided with screw hole.
Described insertion fin is two that are oppositely arranged.
The distance that described insertion fin departs from described fastening end equals the distance on the described groove distance construction wall surface of described insulation base substrate.
The rate of closed hole of described closed perlite is more than 97%.
The rate of closed hole of described fly ash float is more than 90%.
Described cement is sulphate aluminium cement.
The viscosity of described cellulose ether is 80000-100000cps.
Described decorative coveringn is formulated by resin and pigment.
The present invention also provides the method for preparing above-mentioned heat-insulation decorative slab:
(1) choosing closed perlite, fly ash float, cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1-1.3:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry is injected to adaptive mould, after curing molding, 70-90 ℃ of stream curing, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
In described step (3), be also included in slurry and inject the step that mold process is laid grid cloth.
In described step (4), described decorative coveringn is formulated by pigment and resin.
Technique scheme of the present invention has the following advantages compared to existing technology, 1, the insulation base substrate of heat-insulation decorative slab of the present invention is processed by inorganic material, there is the advantage of growing in lightweight, insulation and application life, be coated with the decoration figure layer of predetermined pattern at its external surface simultaneously, realize heat preservation plate material and ornamental integrated, also solved large, the caducous problem of existing inorganic heat-insulation decoration board quality simultaneously;
2, insulation base substrate of the present invention selects the inorganic material such as closed perlite and fly ash float as primary raw material, utilize the hole-closing structure of the two, only select rubber powder can realize the effect of highly effective binder as inorganic additive, be conducive to accelerate moulding and the easily demoulding simultaneously, also strengthened the combination of closed perlite and fly ash float and other additives with the common use of cellulose ether, and above-mentioned raw materials is carried out to crystallization parcel, not only strengthen heat insulation effect, also realized decoration figure layer and only can be attached to described insulation base substrate outside by the mode of spraying simultaneously, realize heat preservation plate material and ornamental integrated,
3, select swell soil to be conducive to each component and mix under wet condition, also there is the effect of certain thermal insulation simultaneously;
4, select cement as raw material, have very strong hydration, the short fiber simultaneously adding and wood fibre are conducive to play the effect of support and dry crack preventing in wet condition and dry run;
5, heat-preserving decorating wall of the present invention when mounted, connects by connector between each heat-insulation decorative slab and fixes with construction wall simultaneously, has further strengthened installation strength, has guaranteed the application life of described heat-preserving decorating wall;
6, insulation base substrate internal layer of the present invention is equipped with grid cloth, further strengthen the tensile strength of described heat-insulation decorative slab, and the edge forming of described insulation base substrate is fluted, can use connector to insert in described groove, realize being fixedly connected with between adjacent heat-insulation decorative slab and between heat-insulation decorative slab and skin;
7, insulation base substrate of the present invention does not add blowing agent, therefore without High Temperature Curing, but the aeration step in preparation process also makes the insulation base substrate of gained have the structure of porous, after coordinating with other raw materials with hole-closing structure, lightweight and high-efficiency insulated heat insulation object are realized equally;
8, preparation method of the present invention, after curing molding, in 70-90 ℃ of maintenance, has improved mechanical strength and the toughness of whole sheet material, has strengthened its cracking resistance;
9, preferably the rate of closed hole of closed perlite is more than 97%, and the rate of closed hole of described fly ash float, more than 90%, has further strengthened the heat insulating effect after bonding;
10, whole raw materials of insulation base substrate of the present invention are inorganic raw material, have that nontoxic, insulation, thermal insulation are good, high-low temperature resistant, do not fire and the feature of high-efficiency ageing-resistant, heat-insulation decorative slab of the present invention is when as skin heat-insulation decorative slab, its heat-insulating property can not weaken along with the increase of service time, can reach the effect of the same age with building;
11, when upper heat preservation plate material of the present invention spraying decorative coveringn use for skin decorative cover, not only quality is light, fire prevention, high insulating effect, and uses year in year out the decoration figure layer spraying still to there will not be to come off or fuzzy phenomenon;
12, the coefficient of thermal conductivity of heat-insulation decorative slab of the present invention is 0.05-0.08 W/(m.K), dry density is 230-600Kg/cm
3, water absorption rate is 0.5-7%, meets even higher than national standard.
The specific embodiment
Embodiment 1
As Figure 1-3, insulation and decoration metope described in the present embodiment, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between adjacent described heat-insulation decorative slab, connect by connector, the surrounding side of described insulation base substrate is equipped with groove 4, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove 4.
Described connector comprises the insertion fin 6 in fastening end 5, the symmetrical described groove of insertion that is arranged at 5 both sides, described fastening end being connected with construction wall surface and connects the link 7 of described fastening end 5 and described insertion fin 6, and described fastening end 5 parallels with described insertion fin 6 and be all perpendicular with described link 7; Described insertion fin 6 inserts described groove 4 and bonds fastening by cementing agent; Described fastening end 5 is provided with screw hole, by screw and expansion bolt, described connector and construction wall surface is connected to a fixed.
The distance that described insertion fin 6 departs from described fastening end 5 equals the described groove 4 of described insulation base substrate 1 apart from the distance on construction wall surface, guarantees that described heat-insulation decorative slab is closely adjacent to and construction wall surface.Now the spacing between described heat-insulation decorative slab equals the width of fastening end described in described connector.
Heat-insulation decorative slab comprises insulation base substrate 1 and be sprayed at the outer field decorative coveringn 2 of described insulation base substrate, and described insulation base substrate 1 internal layer is equipped with grid cloth 3.
Insulation base substrate described in the present embodiment is to be prepared from by the component of following weight portion: 0.4 part of 8.5 parts of fly ash floats, 38 parts of closed perlite, 43 parts of sulphate aluminium cements, 8.5 parts of swell soils, 0.04 part of cellulose ether, 0.09 part, short fiber, 0.04 part of wood fibre and rubber powder.
The rate of closed hole of described closed perlite is more than 97%, and the rate of closed hole of described fly ash float is more than 90%.
The viscosity of described cellulose ether is 80000cps.
Decorative coveringn 2 described in the present embodiment is to be obtained according to default pattern and color preparation by pigment and resin.
Heat-insulation decorative slab of the present invention prepares as follows:
(1) choosing closed perlite, fly ash float, sulphate aluminium cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1.3:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry part injected to adaptive mould and laid grid cloth, and then injecting all the other slurries, after curing molding, 70-90 ℃ of stream curing, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
The coefficient of thermal conductivity of the described heat-insulation decorative slab that the present embodiment prepares is 0.06-0.07W/(m.K), dry density is 300-400Kg/cm
3, water absorption rate is 1-3%.
Embodiment 2
As Figure 1-3, insulation and decoration metope described in the present embodiment, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between adjacent described heat-insulation decorative slab and between described heat-insulation decorative slab and construction wall surface, be connected by connector, the surrounding side of described insulation base substrate is equipped with groove 4, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove 4.
6, the insertion wing in the described groove of insertion that described connector comprises the fastening end 5 that is connected with construction wall surface, be symmetricly set in 5 both sides, described fastening end and connect the link 7 of described fastening end 5 and described insertion fin 6, described fastening end 5 parallels with described insertion fin 6 and is all perpendicular with described link 7; Described insertion fin 6 inserts described groove 4 and bonds fastening by cementing agent; Described fastening end 5 is provided with screw hole, by screw and expansion bolt, described connector and construction wall surface is connected to a fixed.
The distance that described insertion fin 6 departs from described fastening end 5 equals the described groove 4 of described insulation base substrate 1 apart from the distance on construction wall surface, guarantees that described heat-insulation decorative slab is closely adjacent to and construction wall surface.Now the spacing between described heat-insulation decorative slab equals the width of fastening end 5 described in described connector.
Need when fastening, can select and only have a connector that inserts fin 6 and link 7 to be fastenedly connected when being positioned at the heat-insulation decorative slab of end.
Heat-insulation decorative slab comprises insulation base substrate 1 and be sprayed at the outer field decorative coveringn 2 of described insulation base substrate, and described insulation base substrate 1 internal layer is equipped with grid cloth 3.
Insulation base substrate 1 described in the present embodiment is to be prepared from by the component of following weight portion: 0.3 part of 10.5 parts of fly ash floats, 30 parts of closed perlite, 52 parts of ferrous aluminate cements, 7 parts of swell soils, 0.06 part of cellulose ether, 0.07 part, short fiber, 0.06 part of wood fibre and rubber powder.Described insulation base substrate internal layer is equipped with grid cloth.
The rate of closed hole of described closed perlite is more than 97%, and the rate of closed hole of described fly ash float is more than 90%.
The viscosity of described cellulose ether is 90000cps.
Decorative coveringn 2 described in the present embodiment is to be obtained according to default pattern and color preparation by pigment and resin.
Heat-insulation decorative slab of the present invention prepares as follows:
(1) choosing closed perlite, fly ash float, ferrous aluminate cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1.1:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry part injected to adaptive mould and laid grid cloth, and then injecting all the other slurries, after curing molding, 70-90 ℃ of stream curing, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
The coefficient of thermal conductivity of the described heat-insulation decorative slab that the present embodiment prepares is 0.07-0.08W/(m.K), dry density is 500-600Kg/cm
3, water absorption rate is 5-7%.
Embodiment 3
As Figure 1-3, insulation and decoration metope described in the present embodiment, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between adjacent described heat-insulation decorative slab and between described heat-insulation decorative slab and construction wall surface, be connected by connector, the surrounding side of described insulation base substrate is equipped with groove 4, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove 4.
Described connector comprises with the surperficial fastening end 5 being connected of construction wall, inserts the insertion fin 6 in described groove 4 and connect the link 7 of described fastening end 5 and described insertion fin 6, and described fastening end 5 parallels with described insertion fin 6 and be all perpendicular with described link 7; Described insertion fin 6 inserts described groove 4 and bonds fastening by cementing agent; Described fastening end 5 is provided with screw hole, by screw and expansion bolt, described connector and construction wall surface is connected to a fixed.
The distance that described insertion fin 6 departs from described fastening end 5 equals the described groove 4 of described insulation base substrate 1 apart from the distance on construction wall surface, guarantees that described heat-insulation decorative slab is closely adjacent to and construction wall surface.Now the spacing between described heat-insulation decorative slab equals the width of fastening end 5 described in described connector.
Heat-insulation decorative slab comprises insulation base substrate 1 and be sprayed at the outer field decorative coveringn 2 of described insulation base substrate, and described insulation base substrate internal layer is equipped with grid cloth 3.
Insulation base substrate 1 described in the present embodiment is to be prepared from by the component of following weight portion: 0.34 part of 9.5 parts of fly ash floats, 34 parts of closed perlite, 48 parts of sulphate aluminium cements, 7.8 parts of swell soils, 0.05 part of cellulose ether, 0.08 part, short fiber, 0.05 part of wood fibre and rubber powder.Described insulation base substrate internal layer is equipped with grid cloth, to strengthen tensile strength.
The rate of closed hole of described closed perlite is more than 97%, and the rate of closed hole of described fly ash float is more than 90%.
The viscosity of described cellulose ether is 100000cps.
Decorative coveringn described in the present embodiment is to be obtained according to default pattern and color preparation by pigment and resin.
Heat-insulation decorative slab of the present invention prepares as follows:
(1) choosing closed perlite, fly ash float, sulphate aluminium cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry part injected to adaptive mould and laid grid cloth, and then injecting all the other slurries, after curing molding, 70-90 ℃ of stream curing, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
The coefficient of thermal conductivity of the described heat-insulation decorative slab that the present embodiment prepares is 0.05-0.06W/(m.K), dry density is 230-350Kg/cm
3, water absorption rate is 0.5-2%.
Embodiment 4
As Figure 1-3, insulation and decoration metope described in the present embodiment, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between adjacent described heat-insulation decorative slab and between described heat-insulation decorative slab and construction wall surface, be connected by connector, the surrounding side of described insulation base substrate is equipped with groove 4, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove 4.
Insertion fin 6 in the described groove 4 of insertion that described connector comprises the fastening end 5 that is connected with construction wall surface, be symmetricly set in 5 both sides, described fastening end and connect the link 7 of described fastening end 5 and described insertion fin 6, described fastening end 5 parallels with described insertion fin 6 and is all perpendicular with described link 7; Described insertion fin 6 inserts described groove 4 and bonds fastening by cementing agent; Described fastening end 5 is provided with screw hole, by screw and expansion bolt, described connector and construction wall surface is connected to a fixed.
The distance that described insertion fin 6 departs from described fastening end 5 equals the described groove 4 of described insulation base substrate apart from the distance on construction wall surface, guarantees that described heat-insulation decorative slab is closely adjacent to and construction wall surface.Now the spacing between described heat-insulation decorative slab equals the width of fastening end 5 described in described connector.
Need when fastening, can select and only have a connector that inserts fin 6 and link 7 to be fastenedly connected when being positioned at the heat-insulation decorative slab of end.
Heat-insulation decorative slab comprises insulation base substrate 1 and be sprayed at the outer field decorative coveringn 2 of described insulation base substrate, and described insulation base substrate internal layer is equipped with grid cloth 3.
Insulation base substrate described in the present embodiment is to be prepared from by the component of following weight portion: 0.37 part of 9 parts of fly ash floats, 36 parts of closed perlite, 46 parts of portland cements, 8.2 parts of swell soils, 0.045 part of cellulose ether, 0.085 part, short fiber, 0.045 part of wood fibre and rubber powder.Described insulation base substrate internal layer is equipped with grid cloth.
The rate of closed hole of described closed perlite is more than 97%, and the rate of closed hole of described fly ash float is more than 90%.
The viscosity of described cellulose ether is 80000-100000cps.
Decorative coveringn 2 described in the present embodiment is to be obtained according to default pattern and color preparation by pigment and resin.
Heat-insulation decorative slab of the present invention prepares as follows:
(1) choosing closed perlite, fly ash float, portland cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1.2:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry part injected to adaptive mould and laid grid cloth, and then injecting all the other slurries, after curing molding, 80 ℃ of stream curings, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
The coefficient of thermal conductivity of the described heat-insulation decorative slab that the present embodiment prepares is 0.05-0.07W/(m.K), dry density is 400-550Kg/cm
3, water absorption rate is 2-4%.
Embodiment 5
As Figure 1-3, insulation and decoration metope described in the present embodiment, comprise some heat-insulation decorative slabs that are bonded in construction wall surface, between adjacent described heat-insulation decorative slab and between described heat-insulation decorative slab and construction wall surface, be connected by connector, the surrounding side of described insulation base substrate is equipped with groove 4, and described connector is connected to a fixed described heat-insulation decorative slab and construction wall surface by inserting described groove 4.
Insertion fin 6 in the described groove of insertion that described connector comprises the fastening end 5 that is connected with construction wall surface, be symmetricly set in both sides, described fastening end and connect the link 7 of described fastening end 5 and described insertion fin 6, described fastening end 5 parallels with described insertion fin 6 and is all perpendicular with described link 7; Described insertion fin 6 inserts described groove 4 and bonds fastening by cementing agent; Described fastening end is provided with screw hole, by screw and expansion bolt, described connector and construction wall surface is connected to a fixed.
The distance that described insertion fin 6 departs from described fastening end 5 equals the described groove 4 of described insulation base substrate 1 apart from the distance on construction wall surface, guarantees that described heat-insulation decorative slab is closely adjacent to and construction wall surface.Now the spacing between described heat-insulation decorative slab equals the width of fastening end 5 described in described connector.
Need when fastening, can select and only have a connector that inserts fin 6 and link 7 to be fastenedly connected when being positioned at the heat-insulation decorative slab of end.
Heat-insulation decorative slab comprises insulation base substrate 1 and be sprayed at the outer field decorative coveringn 2 of described insulation base substrate, and described insulation base substrate internal layer is equipped with grid cloth 3.
Insulation base substrate described in the present embodiment is to be prepared from by the component of following weight portion: 0.32 part of 10 parts of fly ash floats, 32 parts of closed perlite, 50 parts of sulphate aluminium cements, 7.4 parts of swell soils, 0.055 part of cellulose ether, 0.075 part, short fiber, 0.055 part of wood fibre and rubber powder.Described insulation base substrate internal layer is equipped with grid cloth.
The rate of closed hole of described closed perlite is more than 97%, and the rate of closed hole of described fly ash float is more than 90%.
The viscosity of described cellulose ether is 80000-100000cps.
Decorative coveringn 2 described in the present embodiment is to be obtained according to default pattern and color preparation by pigment and resin.
Heat-insulation decorative slab of the present invention prepares as follows:
(1) choosing closed perlite, fly ash float, sulphate aluminium cement, swell soil, cellulose ether, short fiber, wood fibre and rubber powder according to selected parts by weight mixes;
(2) in the mixed material of step (1) gained, add water according to the ratio of water/binder ratio 1:1, and it is even in stirring, to pass into a small amount of air stirring, makes slurry;
(3) slurry part injected to adaptive mould and laid grid cloth, and then injecting all the other slurries, after curing molding, 85 ℃ of stream curings, the demoulding obtains the reeded described insulation base substrate of edge forming;
(4) prepare required decorative coveringn according to default pattern and color, and be sprayed at described insulation base substrate skin, obtain described heat-insulation decorative slab.
The coefficient of thermal conductivity of the described heat-insulation decorative slab that the present embodiment prepares is 0.06-0.07W/(m.K), dry density is 400-600Kg/cm
3, water absorption rate is 3-5%.
Obviously, above-described embodiment is only for example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being extended out thus or variation are still among the protection domain in the invention.