CN102418236A - Production method of braided wires for sewing steel ropes or braiding nets - Google Patents
Production method of braided wires for sewing steel ropes or braiding nets Download PDFInfo
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- CN102418236A CN102418236A CN2011102614983A CN201110261498A CN102418236A CN 102418236 A CN102418236 A CN 102418236A CN 2011102614983 A CN2011102614983 A CN 2011102614983A CN 201110261498 A CN201110261498 A CN 201110261498A CN 102418236 A CN102418236 A CN 102418236A
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Abstract
The invention relates to a production method of braided wires for sewing steel ropes or braiding nets, comprising the following steps: achieving nylon fishing filament wire bobbins for producing energy-efficient braided wire faces; achieving polypropylene fishing filament wire bobbins for producing energy-efficient braided wire faces; achieving polyethylene fishing monofilament wire core bobbins for producing energy-efficient braided wire cores; determining the central portions of the energy-efficient braided wire for sewing steel ropes or braiding nets, the central portions of the energy-efficient braided wire faces for sewing steel ropes or braiding nets, and the central portions of the energy-efficient braided wires for sewing steel ropes or braiding nets; braiding to obtain the energy-efficient braided wires for sewing steel ropes or braiding nets. According to the invention, the produced energy-efficient braided wires for sewing steel ropes or braiding nets can satisfy the requirements of large-scale ocean dragnets or offshore deepwater net cages for energy-efficient braided wires for sewing steel ropes or braiding nets in our modern aquaculture.
Description
Technical field
The present invention relates to fishery equipment and field of engineering technology, particularly relate to a kind of seam bundle rete cord or braiding etting and use the braided wire production method.
Background technology
Braided wire is that fishery equipment and field of engineering technology seam are pricked one of rete cord or the requisite material of braiding etting, and its performance is directly connected to braiding or stitches the performance and the service life of pricking back rete cord, etting, netting gear.
Adapt to the various needs of fishery equipment and field of engineering technology, the color of the purposes of braided wire, performance, package form, matrix used material all can be different, and this makes the kind of braided wire, classification various, title, classify different.In fishery equipment and field of engineering technology, by whether energy-conservation energy-saving braided wire, the non-energy-saving braided wire of being divided into of braided wire; Purposes by braided wire is divided into netting gear bounding wire, netting gear mark line, general service braided wire, extraordinary braided wire, seam pricks rete cord or the braiding etting is used braided wire; There is non-filler to be divided into by central part core braided wire and centreless braided wire are arranged; Be divided into polyethylene braided wire, polypropylene fibre braided wire, nylon braided wire, terylene braided wire and mix braided wire by producing with the matrix fiber material; Be divided into 8 strands of braided wires, 12 strands of braided wires, 16 strands of braided wires and 24 strands of braided wires etc. by number of share of stock.
Braided wire and same diameter fibrous material of the same race are twisted thread and are compared advantage such as have compact conformation, flexibility is good, and it has a extensive future at fishery equipment and engineering field.Braided wire pricks rete cord as seam or the braiding etting is used flexible structure material; People all have particular requirement to its brute force, extensibility, line thigh what, stitch length, the core twist and structure etc.; Have only by special braided wire production method and just can produce the energy-saving braided wire that satisfies above-mentioned composite request; In the development of fishery equipment and engineering field, exposed some urgent problems, as seam prick rete cord or braiding etting with energy-saving braided wire production method research lack, that basic theory data deficiencies and energy-saving braided wire new material are researched and developed input is little etc.Seam pricks rete cord or the braiding etting all has important function with energy-saving braided wire production method to safety, service life and the wind and wave resistance fluidity ability etc. that improve trawlnet fishing gear or aquaculture net cage.
In existing braided wire manufacturing enterprise, the system line with matrix fiber be generally common polyethylene fishing monofilament yarn, braided wire technology is comparatively single; And common polyethylene fishing monofilament yarn mainly is at present to adopt the high density polyethylene (HDPE) raw material to produce through traditional spinning technique as the basic structural unit of polyethylene braided wire, and common polyethylene fishing monofilament yarn certified products fracture strength standard index is 52cN/tex; And the nylon fishing can reach 64cN/tex with fiber, polypropylene fibre fishing with the fibrous fracture intensity index.Common polyethylene fishing monofilament yarn ultimate strength is lower, and the ultimate strength of the braided wire that it is processed is also relatively low.Braided wire number of share of stock what, core has or not, core is directly connected to braided wire with braided wire technologies such as matrix fiber kinds with matrix fiber quantity, braided wire and core production quality; If braided wire technology imperfection; Visible defects such as back of the body thigh, degree of tightness and distortion will appear in product; Influence its outward appearance and performance; Therefore; Still do not adopt in existing fishery equipment and the field of engineering technology with the nylon fishing with fiber, the polypropylene fibre fishing pricks rete cord with the seam of fiber, polyethylene fishing monofilament yarn, special braided wire explained hereafter or the braiding etting is used energy-saving braided wire, has also just become the long-term pendent technical barrier in present technique field and stitch the bundle rete cord or weave etting with the solution of energy-saving braided wire production method problem.
Summary of the invention
Technical problem to be solved by this invention provides a kind of seam bundle rete cord or the braiding etting is used the braided wire production method, satisfies modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage seam and pricks rete cord or weave the needs of etting with energy-saving braided wire.
The technical solution adopted for the present invention to solve the technical problems is: provide a kind of seam to prick rete cord or weave etting and use the braided wire production method, may further comprise the steps:
(1) adopting twisting machine that the fiber doubling is used in 5 nylon fishing is that fiber is used in a branch of nylon fishing, through around the pipe machine this Shu Nilong fishing being around in fiber on the braiding bobbin, produces with the nylon fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face again;
(2) employing is around in the polypropylene fibre fishing on the braiding bobbin around the pipe machine with fiber, produces with the polypropylene fibre fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(3) with five polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain the production of energy-saving braided wire core with polyethylene fishing monofilament yarn core bobbin;
(4) seam is pricked the stitch length that rete cord or braiding etting use energy-saving braided wire production to be adopted and is 11mm; With 8 nylon fishing with filamental thread thigh bobbin, 8 polypropylene fibre fishing with filamental thread thigh bobbin by being inserted in successively with spaced order on the ingot pole of 16 ingot braiding machines, prick rete cord or braiding etting with energy-saving braided wire face as seam; Polyethylene fishing monofilament yarn core bobbin is placed on the ingot iron of braiding machine bottom; Polyethylene fishing monofilament yarn line thigh on the polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom; Draw from the braiding thread guide eyelet; And prick rete cord with seam or the braiding etting compiles with the line thigh in the energy-saving braided wire face, prick rete cord or weave etting as seam with energy-saving braided wire central part;
(5) shake handwheel, spindle rotation is woven into seam and pricks rete cord or weave the top of etting with energy-saving braided wire; To stitch prick rete cord or braiding etting with energy-saving braided wire top around sheave 5 roads～7 roads, the clutch that closes, the start braiding is pricked rete cord or is woven etting and use energy-saving braided wire thereby knit out seam.
Said step (3) is further comprising the steps of:
(31) utilizing the spinneret orifice number is that 27 wire drawing machine is produced the polyethylene fishing monofilament yarn; Obtain polyethylene fishing monofilament yarn synnema; Polyethylene fishing monofilament yarn synnema divides the 6 polyethylene fishing monofilament yarns that contain of silk back acquisition through minute silk machine; Be 94T/m and twist with the fingers the first polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through the twisting machine twisted and a synthetic twist again, with containing 6 polyethylene fishing monofilament yarns in addition, be 94T/m and twist with the fingers the second polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " again through the twisting machine twisted and a synthetic twist;
(32) will contain 5 polyethylene fishing monofilament yarns; Be 94T/m and twist with the fingers through the twisting machine twisted and a synthetic twist to the 3rd polyethylene fishing monofilament yarn line thigh of twisting with the fingers for " S ", again with containing 5 polyethylene fishing monofilament yarns in addition; Be 94T/m and twist with the fingers the tetrem synthetic fibre fishing monofilament yarn line thigh of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist; Get again and contain 5 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the 5th polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist;
(33) with the first polyethylene fishing monofilament yarn line thigh, the second polyethylene fishing monofilament yarn line thigh, the 3rd polyethylene fishing monofilament yarn line thigh, tetrem synthetic fibre fishing monofilament yarn line thigh and the 5th polyethylene fishing monofilament yarn line thigh; Through around pipe machine close wind on the braiding bobbin, thereby obtain the production of energy-saving braided wire core with polyethylene fishing monofilament yarn core bobbin.
The braiding machine spindle range of speeds is controlled at 25rap/min～35rap/min when weaving in the said step (5).
Keep the equalization of strain between each line thigh when weaving in the said step (5); Seam is pricked rete cord or is woven etting and pricks rete cord or weave etting with energy-saving braided wire face with mutual interlacing one-tenth seam between the energy-saving braided wire line thigh, stitches bundle rete cord or braiding etting and then is filled in seam bundle rete cord or weaves the central authorities of etting with energy-saving braided wire with polyethylene fishing monofilament yarn core with energy-saving braided wire production; The seam bundle rete cord or the braiding etting of weaving forming are drawn from braiding machine with energy-saving braided wire, and be wound on the work beam, produce seam bundle rete cord or weave etting and use energy-saving braided wire.
Said nylon fishing uses the fibrous fracture intensity index to be 23.3tex as 64cN/tex and line density.
Said polypropylene fibre fishing uses the fibrous fracture intensity index to be 66.7tex as 64cN/tex and line density.
The line density of said polyethylene fishing monofilament yarn is 30tex.
Beneficial effect
Owing to adopted above-mentioned technical scheme; The present invention compared with prior art; Have following advantage and good effect: the present invention makes the seam of producing prick rete cord or weaves etting with energy-saving braided wire performance, cost performance, presentation quality and the fishing raising with applicability; Both can satisfy modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage seam pricks rete cord or weaves the needs of etting with braided wire; Promote the technology upgrading of China's fishing with the braided wire materials industry; The raising fishing with adaptability, combination property and research and development level, can reduce the operation consumption and the raw materials consumption of traditional fishing gear or net cage with braided wire material mechanical performance, cost performance, fishing again, improves safety, life cycle, wind and wave resistance fluidity ability and the economic benefit of traditional fishing gear or net cage; Sustainable sound development to promoting China's aquatic products industry has great strategic importance, and the present invention has remarkable economical, ecology and social benefit.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
The present invention relates to a kind of seam bundle rete cord or braiding etting and use the braided wire production method; Adopted the nylon fishing with fiber, polypropylene fibre fishing with fiber, polyethylene fishing monofilament yarn; Seam pricks rete cord or the braiding etting comprises energy-saving braided wire face and energy-saving braided wire core two parts with braided wire; Wherein, energy-saving braided wire face part producing uses matrix fiber to use fiber as the nylon fishing with fiber and polypropylene fibre fishing, and the production of energy-saving braided wire core part uses matrix fiber to be the polyethylene fishing monofilament yarn.
Prick rete cord or weave etting with the seam of producing nominal diameter 2.34mm below and use energy-saving braided wire to be example, specify the present invention:
Buy the fracture strength index can to reach 64cN/tex and line density be that fiber is used in the nylon fishing of 23.3tex from market; It is that a branch of line density is used fiber as the nylon fishing of 116.5tex as the twist that the fiber doubling is used in the nylon fishing that is 23.3tex through twisting machine with 5 line densities again; Through being that the nylon fishing of 116.5tex is around in fiber on the braiding bobbin around the pipe machine, produce with the nylon fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face with a branch of line density.
Buy line density from market and be the polypropylene fibre fishing of 66.7tex and use fiber with certified products index; Through being that the polypropylene fibre fishing of 66.7tex is around in fiber on the braiding bobbin around the pipe machine, produce with the polypropylene fibre fishing with filamental thread thigh bobbin again thereby obtain energy-saving braided wire face with line density.
With common high density polyethylene (HDPE) (HDPE) is raw material; Adopting traditional spinning technique and spinneret orifice number is that the line density that 27 wire drawing machine production has a certified products index is the polyethylene fishing monofilament yarn of 30tex; The line density that acquisition has the certified products index is the polyethylene fishing monofilament yarn synnema of 30tex, and the polyethylene fishing monofilament yarn that to contain 6 line densities be 30tex that polyethylene fishing monofilament yarn synnema divides that the silk back obtains through minute silk machine is 94T/m and twists with the fingers to No. 1 polyethylene fishing monofilament yarn line thigh of twisting with the fingers for " Z ", polyethylene fishing monofilament yarn that will to contain 6 line densities in addition be 30tex and be 94T/m and twist with the fingers No. 2 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " Z " through the twisting machine twisted and a synthetic twist through twisting machine twisted and a synthetic twist; The polyethylene fishing monofilament yarn that will to contain 5 line densities be 30tex is 94T/m and twists with the fingers No. 3 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist; The polyethylene fishing monofilament yarn that to contain 5 line densities in addition be 30tex is 94T/m and twists with the fingers No. 4 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist; Getting the polyethylene fishing monofilament yarn that to contain 5 line densities be 30tex again is 94T/m and twists with the fingers No. 5 polyethylene fishing monofilament yarn line thighs of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist; At last with No. 1 polyethylene fishing monofilament yarn line thigh, No. 2 polyethylene fishing monofilament yarn line thighs, No. 3 polyethylene fishing monofilament yarn line thighs, No. 4 polyethylene fishing monofilament yarn line thighs and No. 5 polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain the production of energy-saving braided wire core with polyethylene fishing monofilament yarn core bobbin.
The stitch length that seam bundle rete cord or braiding etting use energy-saving braided wire production to be adopted is 11mm; Seam pricks rete cord or the braiding etting adopts 8 bursts of nylon fishing to use the filamental thread thigh with filamental thread thigh, 8 bursts of polypropylene fibre fishing with energy-saving braided wire face production; Seam pricks rete cord or the braiding etting is filled polyethylene fishing monofilament yarn core with energy-saving braided wire central part; To stitch to prick rete cord or weave etting and produce with 8 nylon fishing with filamental thread thigh bobbin with energy-saving braided wire production method face; 8 polypropylene fibre fishing are pressed the nylon fishing with filamental thread thigh bobbin with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is with filamental thread thigh bobbin; The nylon fishing is with filamental thread thigh bobbin; The polypropylene fibre fishing is inserted on the ingot pole of 16 ingot braiding machines with the order of filamental thread thigh bobbin in order; Filling core places on the ingot iron of braiding machine bottom with polyethylene fishing monofilament yarn core bobbin; Polyethylene fishing monofilament yarn line thigh on the polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom; Draw from the braiding thread guide eyelet, and it and seam bundle rete cord or braiding etting are compiled with the line thigh in the energy-saving braided wire face;
Shake handwheel, spindle rotation is woven into seam and pricks rete cord or weave the top of etting with energy-saving braided wire; To stitch prick rete cord or braiding etting with energy-saving braided wire top around sheave 6 roads, the clutch that closes, start weaves and the braiding machine spindle range of speeds is controlled at 31rap/min; Keep the equalization of strain between each line thigh during braiding; Seam prick rete cord or braiding etting with energy-saving braided wire line thigh and seam prick rete cord or braiding etting with between the energy-saving braided wire line thigh each other interlacing become seam to prick rete cord or braiding etting with energy-saving braided wire face, seam bundle rete cord or weave etting and then be filled in polyethylene fishing monofilament yarn core with energy-saving braided wire production and stitch the bundle rete cord or weave the central authorities of etting with energy-saving braided wire; At last the seam of weaving forming is pricked rete cord or the braiding etting is drawn from braiding machine with energy-saving braided wire, and be wound on the work beam, the seam of producing nominal diameter and be 2.34mm is pricked rete cord or is woven etting and uses energy-saving braided wire.
The result shows through mechanical test, and the present invention combines the nylon fishing with fiber, polyethylene fishing monofilament yarn and special braided wire technology with fiber, polypropylene fibre fishing effectively, produces the seam bundle rete cord or the braiding etting that are fit to fish production and uses energy-saving braided wire.
The nominal diameter that the present invention produces is that the seam of 2.34mm is pricked rete cord or braiding etting and is respectively 2.34mm, 2499tex, 148.8daN with nominal diameter, line density and the ultimate strength of energy-saving braided wire, than the nominal diameter 3.20mm polyethylene among the industry standard SC/T 5006-1988 twist thread that nominal diameter reduces 26.9%, line density reduces 311%, ultimate strength goods of inferior quality index raising 30.8%; The nominal diameter that the present invention produces is that the seam of 2.34mm is pricked rete cord or braiding etting to use the elongation at break of energy-saving braided wire be 12.5%, and elongation at break meets the fish production needs.
Above embodiment shows that the production braided wire is the key factor that influences the braided wire physical property with the height of matrix fiber intensity; Because the present invention uses fiber, polypropylene fibre fishing to use fiber and polyethylene fishing monofilament yarn to use matrix fiber as braided wire with the nylon fishing, improved the braided wire ultimate strength with the intensity of matrix fiber through improving traditional braided wire.
The cost of manufacture and the energy consumption that how much are directly connected to polyethylene fishing monofilament yarn line thigh of the spinneret orifice number of wire drawing machine, the present invention adopts specific wire drawing machine spinneret orifice several 27, and this has practiced thrift the cost of manufacture and the energy consumption of polyethylene fishing monofilament yarn line thigh in the next procedure.
The size of stitch length is directly connected to pitch length, presentation quality and the ultimate strength of braided wire; Stitch length is excessive or too small; Visible defects such as back of the body thigh, degree of tightness and the distortion of strand shape all may appear in the braided wire that is made into; The present invention selects the stitch length of 11mm length for use on the basis of cost plenty of time and a large amount of hard testing and verifications, this had both improved the presentation quality of braided wire, had improved the ultimate strength of braided wire again.
The strand count magnitude relation is to the cost performance of braided wire; The line thigh too much can increase branch wire process and system line cost; The line thigh is crossed at least can influence braided wire outward appearance, hydrodynamic performance and adaptability; The present invention adopts special strand count amount (16 strands) to improve the cost performance of braided wire, has adapted to the fish production needs preferably.
Whether braided wire central authorities fill out core and fill out core with the quality of silk quantitative relation to braided wire; Compare with the centreless braided wire; Filling out energy-saving braided wire behind the core has in right amount increased the fastness and the structural stability of anastomose after braided wire or the braided wire moulding, and the present invention is selecting for use the specific twist (twist is 94T/m), specific sth. made by twisting to (sth. made by twisting of No. 1 polyethylene fishing monofilament yarn line thigh, No. 2 polyethylene fishing monofilament yarn line thighs is twisted with the fingers to being " Z " on the basis of cost plenty of time and a large amount of hard testing and verifications; And the sth. made by twisting of No. 3 polyethylene fishing monofilament yarn line thighs, No. 4 polyethylene fishing monofilament yarn line thighs and No. 5 polyethylene fishing monofilament yarn line thighs is to twisting with the fingers for " S "), the braided wire core of certain line cored structure (core is made up of 5 polyethylene fishing monofilament yarn line thighs) is filled in braided wire central authorities, improved the fastness and the structural stability of anastomose after braided wire presentation quality, ultimate strength, the braided wire moulding greatly.
To sum up, the present invention improves cost performance, presentation quality, physical property and the applicability of braided wire with special braided wire technology.
Mechanical test and practice results show: the nominal diameter of producing with technical scheme of the present invention be the seam of 2.34mm prick rete cord or braiding etting with energy-saving braided wire than the nominal diameter 3.20mm polyethylene among the industry standard SC/T 5006-1988 twist thread that nominal diameter reduces 26.9%, line density reduces 31.1%, ultimate strength goods of inferior quality index raising 30.8%; The nominal diameter that the present invention is produced is that the 2.34mm seam is pricked rete cord or the braiding etting is applied in the trawlnet fishing gear with energy-saving braided wire; Keeping under the equal powerful prerequisite; Because its nominal diameter obviously reduces; Cause the water resistance of its corresponding trawlnet fishing gear to reduce and the trawlnet fishing gear reduces with raw material, like this oil consumption the during production operation of trawlnet fishing gear and raw materials consumption also correspondence reduce, thereby realize the energy-saving and cost-reducing of trawlnet fishing gear.
The nominal diameter that the present invention is produced is that the 2.34mm seam is pricked rete cord or the braiding etting is applied in the aquaculture net cage with energy-saving braided wire; Under the prerequisite that keeps equal powerful, equal sea situation and equal marine environment; Because the nominal diameter of netting twine obviously reduces; Cause that the water resistance of aquaculture net cage casing etting reduces after the netting twine moulding, aquaculture net cage with etting raw material and aquaculture net cage etting with antifouling paint reduce, the weight of aquaculture net cage fouling organism reduces, carries out aquaculture net cage engine conditioning oil consumption and time decreased by boats and ships; Like this oil consumption in the aquaculture net cage breeding production and raw materials consumption also correspondence reduce, thereby realize the energy-saving and cost-reducing of aquaculture net cage.
The nominal diameter that the present invention is produced is that the 2.34mm seam is pricked rete cord or the braiding etting is applied under the prerequisite that keeps equivalent diameter, can obviously improve the wind and wave resistance fluidity ability of copper alloy etting net cage in the copper alloy etting net cage seam bundle rete cord with energy-saving braided wire.
The energy-saving and cost-reducing technique effect of technical scheme of the present invention in trawlnet fishing gear or aquaculture net cage production application is quite obvious; The nominal diameter that the present invention produces is that the seam of 2.34mm is pricked rete cord or braiding etting to use the elongation at break of energy-saving braided wire be 12.5%, and the shock resistant technique effect is quite obvious in its actual production process, and elongation at break meets the fish production needs.
The present invention meets the energy-saving and emission-reduction policy that country actively advocates; Mechanical test and production application obvious technical effects; The present invention has satisfied the needs of the modern aquatic products industry medium-and-large-sized ocean trawlnet of China or change off land deep water net cage seam bundle rete cord or braiding etting; Promoted the technology upgrading of China's fishing with the braided wire materials industry; Improved fishing with braided wire material mechanical performance, cost performance, fishing with adaptability, combination property and research and development level, reduced the operation consumption and the raw materials consumption of traditional fishing gear or net cage again, improved traditional fishing gear or net cage safety, life cycle, wind and wave resistance fluidity can and economic benefit; Sustainable sound development to promoting China's aquatic products industry has great strategic importance, and the present invention has remarkable economical, ecology and social benefit.
In sum; Large-scale ocean trawlnet or change off land deep water net cage are the directions that the aquatic products technical field is given priority at present; The present invention produces, and a kind of the seam pricked rete cord or the braiding etting both can satisfy the modern aquatic products industry medium-and-large-sized ocean trawlnet of China with the braided wire production method or the change off land deep water net cage seam is pricked rete cord or woven the needs of etting with energy-saving braided wire; Promote the technology upgrading of China's fishing with the braided wire materials industry; The raising fishing with adaptability, combination property and research and development level, can reduce the operation consumption and the raw materials consumption of traditional fishing gear or net cage with braided wire material mechanical performance, cost performance, fishing again, improves safety, life cycle, wind and wave resistance fluidity ability and the economic benefit of traditional fishing gear or net cage; Sustainable sound development to promoting China's aquatic products industry has great strategic importance, and the present invention has remarkable economical, ecology and social benefit.
Claims (7)
1. a seam is pricked rete cord or is woven etting and uses the braided wire production method, it is characterized in that, may further comprise the steps:
(1) adopting twisting machine that the fiber doubling is used in 5 nylon fishing is that fiber is used in a branch of nylon fishing, through around the pipe machine this Shu Nilong fishing being around in fiber on the braiding bobbin, produces with the nylon fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face again;
(2) employing is around in the polypropylene fibre fishing on the braiding bobbin around the pipe machine with fiber, produces with the polypropylene fibre fishing with filamental thread thigh bobbin thereby obtain energy-saving braided wire face;
(3) with five polyethylene fishing monofilament yarn line stock-traders' know-hows around pipe machine close wind on the braiding bobbin, thereby obtain the production of energy-saving braided wire core with polyethylene fishing monofilament yarn core bobbin;
(4) seam is pricked the stitch length that rete cord or braiding etting use energy-saving braided wire production to be adopted and is 11mm; With 8 nylon fishing with filamental thread thigh bobbin, 8 polypropylene fibre fishing with filamental thread thigh bobbin by being inserted in successively with spaced order on the ingot pole of 16 ingot braiding machines, prick rete cord or braiding etting with energy-saving braided wire face as seam; Polyethylene fishing monofilament yarn core bobbin is placed on the ingot iron of braiding machine bottom; Polyethylene fishing monofilament yarn line thigh on the polyethylene fishing monofilament yarn core bobbin is introduced in the medium pore of braiding machine bottom; Draw from the braiding thread guide eyelet; And prick rete cord with seam or the braiding etting compiles with the line thigh in the energy-saving braided wire face, prick rete cord or weave etting as seam with energy-saving braided wire central part;
(5) shake handwheel, spindle rotation is woven into seam and pricks rete cord or weave the top of etting with energy-saving braided wire; To stitch prick rete cord or braiding etting with energy-saving braided wire top around sheave 5 roads～7 roads, the clutch that closes, the start braiding is pricked rete cord or is woven etting and use energy-saving braided wire thereby knit out seam.
2. seam according to claim 1 pricks rete cord or the braiding etting is used the braided wire production method, it is characterized in that said step (3) is further comprising the steps of:
(31) utilizing the spinneret orifice number is that 27 wire drawing machine is produced the polyethylene fishing monofilament yarn; Obtain polyethylene fishing monofilament yarn synnema; Polyethylene fishing monofilament yarn synnema divides the 6 polyethylene fishing monofilament yarns that contain of silk back acquisition through minute silk machine; Be 94T/m and twist with the fingers the first polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " through the twisting machine twisted and a synthetic twist again, with containing 6 polyethylene fishing monofilament yarns in addition, be 94T/m and twist with the fingers the second polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " Z " again through the twisting machine twisted and a synthetic twist;
(32) will contain 5 polyethylene fishing monofilament yarns; Be 94T/m and twist with the fingers through the twisting machine sth. made by twisting and a synthetic twist to the 3rd polyethylene fishing monofilament yarn line thigh of twisting with the fingers for " S ", again with containing 5 polyethylene fishing monofilament yarns in addition; Be 94T/m and twist with the fingers the tetrem synthetic fibre fishing monofilament yarn line thigh of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist; Get again and contain 5 polyethylene fishing monofilament yarns, be 94T/m and twist with the fingers the 5th polyethylene fishing monofilament yarn line thigh of twisting with the fingers to for " S " through the twisting machine twisted and a synthetic twist;
(33) with the first polyethylene fishing monofilament yarn line thigh, the second polyethylene fishing monofilament yarn line thigh, the 3rd polyethylene fishing monofilament yarn line thigh, tetrem synthetic fibre fishing monofilament yarn line thigh and the 5th polyethylene fishing monofilament yarn line thigh; Through around pipe machine close wind on the braiding bobbin, thereby obtain the production of energy-saving braided wire core with polyethylene fishing monofilament yarn core bobbin.
3. seam according to claim 1 pricks rete cord or the braiding etting is used the braided wire production method, it is characterized in that, the braiding machine spindle range of speeds is controlled at 25rap/min～35rap/min when weaving in the said step (5).
4. prick rete cord or braiding etting braided wire production method based on the described seam of claim 1; It is characterized in that; Keep the equalization of strain between each line thigh when weaving in the said step (5); Seam is pricked rete cord or is woven etting and pricks rete cord or weave etting with energy-saving braided wire face with mutual interlacing one-tenth seam between the energy-saving braided wire line thigh, stitches bundle rete cord or braiding etting and then is filled in seam bundle rete cord or weaves the central authorities of etting with energy-saving braided wire with polyethylene fishing monofilament yarn core with energy-saving braided wire production; The seam bundle rete cord or the braiding etting of knitting forming are drawn from braiding machine with energy-saving braided wire, and be wound on the takers-in, produce seam and prick rete cord or the energy-saving braided wire of braiding etting.
5. seam according to claim 1 pricks rete cord or the braiding etting is used the braided wire production method, it is characterized in that said nylon fishing uses the fibrous fracture intensity index to be 23.3tex as 64cN/tex and line density.
6. seam according to claim 1 pricks rete cord or the braiding etting is used the braided wire production method, it is characterized in that said polypropylene fibre fishing uses the fibrous fracture intensity index to be 66.7tex as 64cN/tex and line density.
7. seam according to claim 2 pricks rete cord or the braiding etting is used the braided wire production method, it is characterized in that the line density of said polyethylene fishing monofilament yarn is 30tex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110261498 CN102418236B (en) | 2011-09-06 | 2011-09-06 | Production method of braided wires for sewing steel ropes or braiding nets |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110261498 CN102418236B (en) | 2011-09-06 | 2011-09-06 | Production method of braided wires for sewing steel ropes or braiding nets |
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| CN102418236A true CN102418236A (en) | 2012-04-18 |
| CN102418236B CN102418236B (en) | 2013-06-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108260548A (en) * | 2018-02-09 | 2018-07-10 | 中国水产科学研究院东海水产研究所 | One Albatra metal mesh grid wire wrap method |
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| JPH06133670A (en) * | 1993-04-19 | 1994-05-17 | Kureha Chem Ind Co Ltd | Fishnet exhibiting high sinking properties in combination with high strength |
| DE19713706A1 (en) * | 1997-04-03 | 1998-10-08 | Sembritzky Seilerei Gmbh | Hollow wire rope made of chemical fiber |
| CN101525810A (en) * | 2008-03-03 | 2009-09-09 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene braided wire for fishing gear or culture cage |
| CN101580984A (en) * | 2008-05-12 | 2009-11-18 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene twisting threads for waving netting or binding a steel rope |
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2011
- 2011-09-06 CN CN 201110261498 patent/CN102418236B/en not_active Expired - Fee Related
Patent Citations (4)
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|---|---|---|---|---|
| JPH06133670A (en) * | 1993-04-19 | 1994-05-17 | Kureha Chem Ind Co Ltd | Fishnet exhibiting high sinking properties in combination with high strength |
| DE19713706A1 (en) * | 1997-04-03 | 1998-10-08 | Sembritzky Seilerei Gmbh | Hollow wire rope made of chemical fiber |
| CN101525810A (en) * | 2008-03-03 | 2009-09-09 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene braided wire for fishing gear or culture cage |
| CN101580984A (en) * | 2008-05-12 | 2009-11-18 | 中国水产科学研究院东海水产研究所 | Method for processing high-performance polyethylene twisting threads for waving netting or binding a steel rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108260548A (en) * | 2018-02-09 | 2018-07-10 | 中国水产科学研究院东海水产研究所 | One Albatra metal mesh grid wire wrap method |
| CN108260548B (en) * | 2018-02-09 | 2023-05-16 | 中国水产科学研究院东海水产研究所 | Copper alloy woven mesh wire-wrapping method |
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| CN102418236B (en) | 2013-06-05 |
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Address after: 200090 Shanghai military road, Yangpu District, No. 300 Applicant after: East China Sea Fisheries Research Institute, Chinese Academy of Fishery Sciences Address before: 200090 No. 100, military road, Shanghai, Yangpu District Applicant before: East China Sea Fisheries Research Institute, Chinese Academy of Fishery Sciences |
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