CN102409130A - Automatic converter flux adding device and method - Google Patents

Automatic converter flux adding device and method Download PDF

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Publication number
CN102409130A
CN102409130A CN2010102917587A CN201010291758A CN102409130A CN 102409130 A CN102409130 A CN 102409130A CN 2010102917587 A CN2010102917587 A CN 2010102917587A CN 201010291758 A CN201010291758 A CN 201010291758A CN 102409130 A CN102409130 A CN 102409130A
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China
Prior art keywords
flux
converter
weight
plc
gather
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CN2010102917587A
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Chinese (zh)
Inventor
翟宝鹏
王军
李超
魏春新
贾春辉
金百刚
苏小利
葛吉宁
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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Priority to CN2010102917587A priority Critical patent/CN102409130A/en
Publication of CN102409130A publication Critical patent/CN102409130A/en
Pending legal-status Critical Current

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Abstract

The invention provides a converter flux automatic adding device and a method, wherein a current target flux adding weight calculation module is additionally arranged in a secondary computer, an automatic feeding control module is additionally arranged in a PLC, and a feeding mode selection and display button is additionally arranged in a human-computer interface. After the flux is added into the stock bin, selecting an operation button on a human-computer interface; the converter PLC transmits the actual oxygen accumulation percentage to a secondary computer, and the secondary computer transmits the current target flux adding weight back to the converter PLC; the PLC of the converter controls the vibrator, the weighing hopper fan-shaped valve and the flap valve according to the flux set weight and the flux actual weight judgment result, so that the purposes of automatically setting the quantity of bulk materials, automatically vibrating the materials, automatically selecting proper feeding time and automatically feeding the materials are achieved, manual operation is greatly reduced, labor intensity is reduced, flux quantity calculation errors are prevented, calculation and control precision is improved, and the purity of molten steel is ensured.

Description

A kind of converter flux automatically adding device and method
Technical field
The invention belongs to steel-making automatic control technology field, relate in particular to a kind of converter flux automatically adding device and adding method thereof.
Background technology
Because China's robotization steel-smelting technology is started late; Most of steel mill still rests on manual steel-making or semi-automatic steel-making state; Though the big steel mill of part has introduced external robotization steel-smelting technology; But since China appointed condition, starting material condition, production organization mode and abroad exist than big-difference, in implementation process, have model calculation incompatibility problem.The robotization steelmaking system of external exploitation generally be calculate earlier reinforced batch with reinforced opportunity, when Converter Oxigen Blowing begins, will feed in raw material batch, reinforced opportunity text be transferred to converter programmable logic controller (converter PLC) and carry out.Converter PLC tires out the Weighting and Controlling that per-cent carries out flux according to current oxygen in the oxygen blast process, carried out the adding control of flux again through operation screen by operator.
The shortcoming of this mode is:
1, when the beginning oxygen blast, generate flux and add scheme, the blowing action Once you begin can't be made amendment again.The whole desulfurization of the molten iron of developed country, molten iron composition are known before oxygen blast, and the molten iron of China is a partial desulfurization, and the partial molten iron composition just obtains after oxygen blast begins, so model can't adapt to the desulfurizing iron situation of China;
2, flux can only add two batches at most under the automatic mode, can't satisfy the multiple batches of reinforced requirement of China.Because external molten iron silicon content is lower and stable; And part steel mill also has three to take off (desulfurization, dephosphorization, desiliconization), and external active lime quality (CaO%>92%) also is higher than the lime quality (CaO%>82%) of China simultaneously, therefore; External flux add-on is more less than domestic flux add-on; Flux only add a collection of or two batches be enough abroad, and, need add three batches, four batches even many batches sometimes according to domestic present situation.Therefore, can't satisfy the multiple batches of reinforced requirement of China.
3, in man-machine interface, need the operator in time to click " a collection of reinforced affirmation " or " two batches of reinforced affirmations " button, in time starting outfit carry out weighing; Every next defective material all need be clicked once, in case when the operator does not have timely clicking operation button, then can affect best blanking opportunity adversely, is not real real-time control therefore.
4, according to external design, when the converter heat finished, it should be empty state that the flux of converter gathers bucket; And the smelting practical situation of China are when the heat of being everlasting finishes; Often gather in the bucket because equipment, operation, reasons such as starting material cause to gather has remaining flux in the bucket.And gather remaining flux is arranged in the bucket, when adopting robotization steel-making operation, because the robotization steelmaking system of introducing can not identify this part flux weight, it is wrong that the therefore actual flux weight that adds converter is calculated, thereby the computing of model also is wrong.
5, because external top and bottom combined blown converter is not carry out spattering slag, in converter, do not add flux even spatter slag yet.And the converter of China is to adopt slag splashing technology, and also in stove, adds flux sometimes and come working the slag.The robotization steelmaking system of introducing can't identify the flux quantity that in stove, adds when spattering slag separately, but adding flux weight is obscured mutually when adding flux with oxygen blast will spatter slag the time, causes the miscount of flux weight, causes the Model Calculation mistake.
Summary of the invention
The object of the invention aims to provide a kind of simple and practical; Be convenient to operation; Can automatic setting bulk cargo quantity, automatically shake material, select reinforced opportunity, automatic blanking automatically, avoid the miscount of flux quantity, the converter flux automatically adding device and the method for reduction manual operation error.
For this reason, the technical solution that the present invention taked is:
A kind of converter flux automatically adding device; Involving vibrations device, scale hooper, gather bucket, converter PLC, process control computer (second computer) and man-machine interface; It is characterized in that; In second computer, set up current goal flux and add the weight computing module, add the self-feeding control module among the converter PLC, and in man-machine interface, set up feed pattern and select and the Show Button; Vibrator, scale hooper, gather bucket and be connected communication with converter PLC respectively, converter PLC also connects second computer and man-machine interface respectively.
A kind of method of using above-mentioned converter flux automatically adding device, its concrete grammar and step are:
Flux is joined in the flux feed bin, press feed pattern selection operation button in man-machine interface; Converter PLC passes to the tired per-cent of actual oxygen in the second computer; When the tired per-cent of actual oxygen greater than 1% the time; Second computer goes out current goal flux according to the tired percentage calculation of reinforced data, smelting target data and actual oxygen in the converter and adds weight, and current goal flux adding weight is transferred among the converter PLC.
Converter PLC starts the self-feeding control module, carries out flux setting weight, flux AW, flux cumulative weight and flux and gathers Weight Calculation; When flux setting weight among the converter PLC during greater than the flux AW of scale hooper weighing, converter PLC Vibration on Start-up device; When the flux setting weight was less than or equal to the flux AW, converter PLC stopped vibrator; When vibrator stop and the flux AW greater than zero the time, converter PLC self-feeding control module is opened scale hooper fan type valve; , the flux AW closes scale hooper fan type valve when equalling zero.
When flux setting weight and flux gather weight all greater than zero the time, converter PLC self-feeding control module is opened and is gathered bucket fan type valve and flap valve; Finish when converter PLC judges converter smelting, gather to close after the fan type valve that struggles against is in opened condition and continues for some time and gather bucket fan type valve and flap valve, flux adds end.
Described current oxygen tires out per-cent O 2The calculation formula of % is:
O 2%=(O 2amount/O 2tot)×100%;
In the formula: O 2 amount: current oxygen semi-invariant (Nm 3);
O 2tot: target oxygen semi-invariant (Nm 3).
Described flux setting weight W SetCalculation formula be:
W set=W tar-W cum-W col
In the formula: W Tar: current goal flux adds weight, (t);
W Cum: the flux cumulative weight, (t);
W Col: flux gathers weight, (t).
Described flux cumulative weight W CumBe changing value, finish that i.e. converter deslagging or converter tip-over angle are changed to zero with the flux cumulative weight during greater than 110 ° when converter PLC judges converter smelting; When flap valve open earlier, after when closing, former flux cumulative weight and flux are gathered after weight sues for peace, as new flux cumulative weight W Cumx, and flux is gathered weight be changed to zero; New flux cumulative weight W CumxMethod of calculation be:
W cumx=W cumy+W col
W Cumy: former flux cumulative weight, (t);
W Col: flux gathers weight, (t).
Described flux gathers weight W ColBe changing value, when converter PLC self-feeding control module control scale hooper fan type valve open earlier, after when closing, former flux is gathered after weight sues for peace with the flux AW, gather weight W as new flux Colx, and the flux AW is changed to zero; W ColxConcrete calculation formula be:
W colx=W coly+W wt
W Coly: former flux gathers weight, (t);
W Wt: the flux AW, (t).
Beneficial effect of the present invention is:
1, after oxygen blast begins, also can generate flux and add scheme, revise the adding calculating that also can carry out flux again, therefore be fit to the desulfurizing iron situation of China even after oxygen blast begins, carry out the molten iron composition.
2, flux can add multiple batches ofly under automatic mode, can adapt to China the molten iron silicon content situation, also can adapt to simultaneously lime (CaO%>82%) the quality situation of China, therefore can satisfy the multiple batches of reinforced operation actual state of China.
3, as long as start the automatic blanking pattern of man-machine interface, no longer need the operator to click any button, can not affect best blanking opportunity adversely owing to the operator has timely clicking operation button.
4, when the converter heat finishes; Can be automatically the flux of converter be gathered bucket defective material state and judge, when new heat is smelted, carry out blanking according to the defective material state automatically and distribute; It is correct that the actual flux weight that adds converter is calculated, thereby for correct model calculation foundation is provided.
The converter slag furnace retaining technology that 5, can adapt to China; Come working the slag even go into to add flux to stove; Also can identify the flux quantity that in stove, adds when spattering slag separately; And adding flux itemize of weight comes when adding flux with oxygen blast will spatter slag the time, can not cause the miscount of flux weight, for correct Model Calculation provides condition.
In a word; After adopting the present invention's converter flux automatically adding device and method, can automatic setting bulk cargo quantity, automatically shake material, select suitable opportunity and the automatic blanking of feeding in raw material automatically, reduce manual operation in a large number; Reduce labour intensity; Prevent the miscount of flux quantity, improved the precision of calculating and controlling, guaranteed the purity of molten steel.
Description of drawings
Accompanying drawing is a converter flux automatically adding device structured flowchart.
Embodiment
Below, in conjunction with accompanying drawing the present invention is described further.
Visible by accompanying drawing; Converter flux automatically adding device of the present invention; Utilize original vibrator, scale hooper, gather bucket, converter PLC, second computer and man-machine interface, in second computer, set up current goal flux simultaneously and add the weight computing module, in converter PLC, add the self-feeding control module; And in man-machine interface, set up feed pattern and select and the Show Button, realize the automatic adding of converter flux.
Its mode of connection is: vibrator, scale hooper and gather bucket and be connected with converter PLC respectively, converter PLC also connects second computer and man-machine interface simultaneously.
The concrete steps that converter flux of the present invention adds method automatically are:
Flux is joined in the flux feed bin, press feed pattern selection operation button in man-machine interface; Converter PLC passes to the tired per-cent of actual oxygen in the second computer; When the tired per-cent of actual oxygen greater than 1% the time; Second computer goes out current goal flux according to the tired percentage calculation of reinforced data, smelting target data and actual oxygen in the converter and adds weight, and current goal flux adding weight is transferred in the self-feeding control module of converter PLC.
Converter PLC self-feeding control module is carried out flux setting weight, flux AW, flux cumulative weight and flux and is gathered Weight Calculation; When flux setting weight among the converter PLC during greater than the flux AW of scale hooper weighing, converter PLC Vibration on Start-up device; When the flux setting weight was less than or equal to the flux AW, converter PLC stopped vibrator; When vibrator stop and the flux AW greater than zero the time, converter PLC self-feeding control module is opened scale hooper fan type valve; , the flux AW closes scale hooper fan type valve when equalling zero.
When the flux setting weight greater than zero and flux gather weight greater than zero the time, converter PLC self-feeding control module is opened and is gathered bucket fan type valve and flap valve; Finish when converter PLC judges converter smelting, gather to close after the fan type valve that struggles against is in opened condition and continues for some time and gather bucket fan type valve and flap valve, flux adds end.
Feed pattern is selected and the Show Button, and button is shown as starting state when self-feeding control module among the converter PLC starts; Button is shown as halted state when the self-feeding control module stops among the converter PLC; When pressing the button, the self-feeding control module is carried out the switching of start and stop state among the converter PLC.
Current goal flux adds weight W Tar, by W Tar=F (W Tartot, O 2Relational expression %) can know that current goal flux adds weight W TarBe that target flux adds gross weight W TartotWith the tired per-cent O of current oxygen 2The function F of % (x).And target flux adds gross weight W Tartot, then by W Tartot=F (ANA HM, W HM, ANA Scrap, W Scrap, R Tar, T Tar, Δ T Conv) relational expression is visible:
Obviously, target flux adds gross weight W TartotBe molten iron composition and content ANA HM(comprising carbon %, silicon %, manganese %, phosphorus %, sulphur %), weight of molten iron W HM, steel scrap composition and content ANA Scrap(comprising carbon %, silicon %, manganese %, phosphorus %, sulphur %), steel scrap weight W Scrap, target basicity R Tar, target temperature T TarAnd converter thermal equilibrium parameter Δ T ConvFunction F (y).
Current oxygen tires out per-cent O 2The calculation formula of % is:
O 2%=(O 2amount/O 2tot)×100%;
O 2amount: current oxygen semi-invariant (Nm 3);
O 2tot: target oxygen semi-invariant (Nm 3);
Vibrator, scale hooper fan type valve, the concrete mode and the process that gather bucket fan type valve and flap valve are:
Vibrator control, when converter PLC self-feeding control module starts, the flux setting weight is during greater than the flux AW, the Vibration on Start-up device; When the self-feeding control module starts and flux setting weight when being less than or equal to the flux AW, stop vibrator.
Scale hooper fan type valve control, when the self-feeding control module start, when vibrator stops, the flux AW is opened scale hooper fan type valve greater than zero the time; When the self-feeding control module starts and vibrator when stopping, when equalling zero, the flux AW closing scale hooper fan type valve.
Gather the control of bucket fan type valve, when the self-feeding control module starts, and converter PLC judge converter allow reinforced state promptly use the tired per-cent of actual oxygen greater than 1 and flux setting weight and flux gather bucket weight greater than zero the time, open and gather the fan type valve that struggles against; When the startup of self-feeding control module, and gather bucket fan type opening of valves state continuance in the time of 25 seconds, close and gather bucket fan type valve.
Flap valve control, when the self-feeding control module starts, and converter PLC judges converter when allowing reinforced state (generally using the tired per-cent of actual oxygen greater than 1%), the flux setting weight greater than zero and flux gather weight and open flap valve greater than zero the time; When the startup of self-feeding control module, and gather bucket fan type opening of valves state continuance in the time of 25 seconds, close flap valve.
When the self-feeding control module starts, carry out flux setting weight W SetCalculating, its formula is:
W set=W tar-W cum-W col
In the formula: W Tar: current goal flux adds weight, (t);
W Cum: the flux cumulative weight, (t);
W Col: flux gathers weight, (t).
The flux AW is the flux AW of scale hooper weighing.
Flux cumulative weight W CumBe the amount of a dynamic change, finish that i.e. converter deslagging or converter tip-over angle are changed to zero with the flux cumulative weight during greater than 110 ° when converter PLC judges converter smelting; When flap valve open earlier, after when closing, former flux cumulative weight and flux are gathered after weight sues for peace, as new flux cumulative weight W Cumx, and flux is gathered weight be changed to zero; New flux cumulative weight W CumxMethod of calculation be:
W cumx=W cumy+W col
W Cumy: former flux cumulative weight, (t);
W Col: flux gathers weight, (t).
Flux gathers weight W ColAlso be a value that constantly changes, when converter PLC self-feeding control module control scale hooper fan type valve open earlier, after when closing, former flux is gathered after weight sues for peace with the flux AW, gather weight W as new flux Colx, and the flux AW is changed to zero; W ColxConcrete calculation formula be:
W colx=W coly+W wt
W Coly: former flux gathers weight, (t);
W Wt: the flux AW, (t).

Claims (6)

1. converter flux automatically adding device; Involving vibrations device, scale hooper, gather bucket, converter PLC, second computer and man-machine interface; It is characterized in that; In second computer, set up current goal flux and add the weight computing module, add the self-feeding control module among the converter PLC, and in man-machine interface, set up feed pattern and select and the Show Button; Vibrator, scale hooper, gather bucket and be connected communication with converter PLC respectively, converter PLC also connects second computer and man-machine interface respectively.
2. an application rights requires the method for 1 said converter flux automatically adding device, it is characterized in that concrete grammar and step are:
Flux is joined in the flux feed bin, press feed pattern selection operation button in man-machine interface; Converter PLC passes to the tired per-cent of actual oxygen in the second computer; When the tired per-cent of actual oxygen greater than 1% the time; Second computer goes out current goal flux according to the tired percentage calculation of reinforced data, smelting target data and actual oxygen in the converter and adds weight, and current goal flux adding weight is transferred among the converter PLC;
Converter PLC starts the self-feeding control module, carries out flux setting weight, flux AW, flux cumulative weight and flux and gathers Weight Calculation; When flux setting weight among the converter PLC during greater than the flux AW of scale hooper weighing, converter PLC Vibration on Start-up device; When the flux setting weight was less than or equal to the flux AW, converter PLC stopped vibrator; When vibrator stop and the flux AW greater than zero the time, converter PLC self-feeding control module is opened scale hooper fan type valve; , the flux AW closes scale hooper fan type valve when equalling zero;
When flux setting weight and flux gather weight all greater than zero the time, converter PLC self-feeding control module is opened and is gathered bucket fan type valve and flap valve; Finish when converter PLC judges converter smelting, gather to close after the fan type valve that struggles against is in opened condition and continues for some time and gather bucket fan type valve and flap valve, flux adds end.
3. converter flux according to claim 2 adds method automatically, it is characterized in that, described current oxygen tires out per-cent O 2The calculation formula of % is:
O 2%=(O 2amount/O 2tot)×100%;
In the formula: O 2amount: current oxygen semi-invariant (Nm 3);
O 2tot: target oxygen semi-invariant (Nm 3).
4. converter flux according to claim 2 adds method automatically, it is characterized in that, described flux setting weight W SetCalculation formula be:
W set=W tar-W cum-W col
In the formula: W Tar: current goal flux adds weight, (t);
W Cum: the flux cumulative weight, (t);
W Col: flux gathers weight, (t).
5. converter flux according to claim 2 adds method automatically, it is characterized in that, described flux cumulative weight W CumBe changing value, finish that i.e. converter deslagging or converter tip-over angle are changed to zero with the flux cumulative weight during greater than 110 ° when converter PLC judges converter smelting; When flap valve open earlier, after when closing, former flux cumulative weight and flux are gathered after weight sues for peace, as new flux cumulative weight W Cumx, and flux is gathered weight be changed to zero; New flux cumulative weight W CumxMethod of calculation be:
W cumx=W cumy+W col
In the formula: W Cumy: former flux cumulative weight, (t); W Col: flux gathers weight, (t).
6. converter flux according to claim 2 adds method automatically, it is characterized in that, described flux gathers weight W ColBe changing value, when converter PLC self-feeding control module control scale hooper fan type valve open earlier, after when closing, former flux is gathered after weight sues for peace with the flux AW, gather weight W as new flux Colx, and the flux AW is changed to zero; W ColxConcrete calculation formula be:
W colx=W coly+W wt
In the formula: W Coly: former flux gathers weight, (t); W Wt: the flux AW, (t).
CN2010102917587A 2010-09-26 2010-09-26 Automatic converter flux adding device and method Pending CN102409130A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102965521A (en) * 2012-11-26 2013-03-13 罕王实业集团有限公司 Method for nickel laterite ore through adopting wet pellet smelting lower temperature reduction mode
CN103898271A (en) * 2012-12-25 2014-07-02 宝山钢铁股份有限公司 Automatic weighing control method used for stock bin of converter alloy production system
CN104004876A (en) * 2014-04-30 2014-08-27 南京梅山冶金发展有限公司 Converter feeding automatic control method and system
CN108543933A (en) * 2018-04-19 2018-09-18 重庆赛宝工业技术研究院 The method and system of irregular lump material dynamic continuous production magnesium alloy

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
乔卫国等: "自动控制技术在120t转炉控制***中的应用", 《冶金自动化》 *
王永刚等: "散状料自动加料控制在银山型钢120t转炉智能炼钢中的研究和应用", 《冶金自动化》 *
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102965521A (en) * 2012-11-26 2013-03-13 罕王实业集团有限公司 Method for nickel laterite ore through adopting wet pellet smelting lower temperature reduction mode
CN103898271A (en) * 2012-12-25 2014-07-02 宝山钢铁股份有限公司 Automatic weighing control method used for stock bin of converter alloy production system
CN103898271B (en) * 2012-12-25 2016-01-27 宝山钢铁股份有限公司 A kind of feed bin automatic weighing control method of converter alloy production system
CN104004876A (en) * 2014-04-30 2014-08-27 南京梅山冶金发展有限公司 Converter feeding automatic control method and system
CN104004876B (en) * 2014-04-30 2016-08-24 南京梅山冶金发展有限公司 A kind of converter charging autocontrol method and system
CN108543933A (en) * 2018-04-19 2018-09-18 重庆赛宝工业技术研究院 The method and system of irregular lump material dynamic continuous production magnesium alloy
CN108543933B (en) * 2018-04-19 2023-11-03 重庆赛宝工业技术研究院有限公司 Method and system for dynamically and continuously producing magnesium alloy from irregular block materials

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Application publication date: 20120411