CN102403105A - Vibration-damping and noise-reducing super-saturated reactor - Google Patents
Vibration-damping and noise-reducing super-saturated reactor Download PDFInfo
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- CN102403105A CN102403105A CN2011103743394A CN201110374339A CN102403105A CN 102403105 A CN102403105 A CN 102403105A CN 2011103743394 A CN2011103743394 A CN 2011103743394A CN 201110374339 A CN201110374339 A CN 201110374339A CN 102403105 A CN102403105 A CN 102403105A
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Abstract
The invention relates to a vibration-damping and noise-reducing super-saturated reactor, wherein the super-saturated reactor is installed in the mounting box body and includes a reactor iron core composed of electromagnetic silicon sheets, wherein the reactor iron core is installed on the base; the upper end and the lower end of the reactor iron core are respectively provided with an iron core fastening piece; an inductance coil is wound on the reactor iron core. The space between the reactor iron core and the inductance coil is bonded or coated with a damper coating; a shock absorber is installed on the base; the inner surface of the mounting box body is bonded with a damper bar that is bonded in the middle part of the inner surface of the mounting box body; the inner surface of the mounting box body corresponding to the shock absorber is bonded with a damper bar. The invention effectively controls the noise and restrains the electromagnetic vibration noise by means of isolating the vibration source and absorbing the vibration energy and has more than 20 decibels of noise reduction effect.
Description
Technical field
The present invention relates to a kind of reactor, especially a kind of over-saturation reactor of vibration and noise reducing.
Background technology
Under the guide of country's new forms of energy policy, large quantities of energy-conserving products with innovative thinking are designed and are applied in the actual production, comprising the innovative design that the over-saturation reactor is arranged.
Reactor be usually used in high power motor the startup stage.The starting current of threephase motor is generally 6 ~ 8 times of load current value, and the maximum during from electric motor starting returns to rated current when motor reaches rated speed, and according to the difference of payload, startup stage is lasted the several seconds and second do not wait to tens of.Power of motor is big more, and starting current is big more, its startup stage big electric current obviously electrical network constitute is impacted, power of motor is big more, impacts big more.For making the motor smooth starting, reduce of the impact of electric motor starting electric current to electrical network, the motor of being everlasting the startup stage seal in reactor, the principle of utilizing the inductance element electric current not suddenly change reduces more than 50% the electric motor starting electric current, reaches the effect of smooth starting.Since it only be used for motor the startup stage, the time of using in the actual place in circuit is shorter, works so can be designed as short time super-large current state under, this has just had the innovative design of over-saturation reactor.
In practical application; The device body main body of reactor be constitute by electromagnetic silicon steel sheets close with AC transformer Electromagnetic Design principle, structure such as Fig. 1 ~ shown in Figure 3; Comprise the core of reactor of forming by electromagnetic silicon steel sheets 1, be wrapped in the inductance coil 2 of core of reactor 1 periphery.Short time makes during duty cycle the over-saturation reactor produce very big electromagnetism concussion noise under the impact of over-saturation electric current; Extremely strong " drone " sound, the sound power level noise can reach the A sound level more than 110 decibels, user even can think that work is undesired; Produce sense of insecurity, influenced the use of product.The noise source of over-saturation reactor is the electric and magnetic oscillation of electromagnetic silicon steel sheets; The basic frequency of this vibration sound wave is 50Hz; And the frequency division of 50Hz and frequency multiplication (like 25Hz, 75Hz, 100Hz, 150Hz etc.); When a certain frequency in these frequency contents and over-saturation reactor device body and that the eigentone of casing of over-saturation reactor is installed is close or when being harmonious, reactor device body with casing is installed will be produced very big resonance noise.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of over-saturation reactor of vibration and noise reducing is provided, electromagnetism concussion noise is inhibited, de-noising effect can reach more than 20 decibels.
According to technical scheme provided by the invention; The over-saturation reactor of said vibration and noise reducing; Said over-saturation reactor is installed in to be installed in the casing, comprises the core of reactor of being made up of electromagnetic silicon steel sheets, and said core of reactor is installed on the base; Upper/lower terminal at core of reactor is provided with the iron core folder respectively, on core of reactor, twines inductance coil; Characteristic is: paste or brushing damping coating in the space between said core of reactor and inductance coil.
Mounting shock absorber on said base.
Interior at said installation casing is pasted with amortisseur bar.
Said amortisseur bar sticks on the middle part of the interior that casing is installed.
On the interior of said installation casing, paste amortisseur bar corresponding to the position at fixing vibration absorber place.
Said damping coating adopts pitch damping material or polyurethane IPN damping paint to process.
Said amortisseur bar adopts pitch damping material or polyurethane IPN damping paint to process.
The present invention is directed to vibration source and take the measure of separating vibration source and damping absorbed oscillation energy, noise is effectively controlled, electromagnetism concussion noise is inhibited, de-noising effect can reach more than 20 decibels.
Description of drawings
Fig. 1 is the structural representation of reactor in the prior art.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is a structural representation of the present invention.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is the structural representation of reactor casing of the present invention.
Embodiment
Below in conjunction with concrete accompanying drawing the present invention is described further.
Like Fig. 4 ~ shown in Figure 6: the over-saturation reactor of vibration and noise reducing comprises core of reactor 1, inductance coil 2, iron core folder 3, base 4, damping coating 5, vibration absorber 6, casing 7, amortisseur bar 8 etc. is installed.
Over-saturation reactor of the present invention is installed in to be installed in the casing 7; Comprise the core of reactor of forming by electromagnetic silicon steel sheets 1; Said core of reactor 1 is installed on the base 4, at the upper/lower terminal of core of reactor 1 iron core folder 3 is set respectively, on core of reactor 1, twines inductance coil 2; Paste or brushing damping coating 5 in space between said core of reactor 1 and inductance coil 2;
As shown in Figure 4, on said base 4, vibration absorber 6 is installed, the installation position that vibration absorber 6 is installed in the over-saturation reactor is with the separating vibration source, and the vibration transfer that prevents the over-saturation reactor is to installing on the casing;
Take the measure of mounting shock absorber 6; To the vibration of vibration source take to isolate and absorbing after; Still have the partial vibration energy to transfer vibrations to casing 7 to be installed and casing 7 is installed through structure connection and transfer of air and produce resonance, the absorbing of installation casing 7 is important vibration damping point equally; As shown in Figure 6, be pasted with amortisseur bar 8 in the interior of said installation casing 7; The middle part that said amortisseur bar 8 sticks on the interior that casing 7 is installed with install on the casing 7 corresponding to the fixing inner surface of vibration absorber 6 positions, the noise and vibration of this position is maximum, i.e. amplitude or vibration acceleration maximum; The stickup quantity and the area of said amortisseur bar 8 are not limit, and paste position is the best with 1/3rd places at the middle part of installation casing 7;
Said damping coating 5 adopts pitch damping material or polyurethane IPN damping paint to process with amortisseur bar 8.
Operation principle of the present invention: the exciting effect of electromagnetic force makes the electromagnetic silicon steel sheets vibration objective reality of reactor; It is clamped as much as possible whole to reduce vibration; Still can not stop its generation of vibration fully, damping coating 5 vibrational energy that it is main that we take to paste on the surface of core of reactor 1, brushing is processed by the damping shock absorption material absorbs, and is specially space between core of reactor 1 and inductance coil 2 and pastes the damping coating 5 that filling pitch or organic damping material are processed; The whole body of core of reactor 1 is wrapped in the damping material; Absorbed vibrational energy effectively, the vibrational energy of its parcel area coverage and absorption becomes positive correlation, and bonding area is big more; Noise energy absorbs many more, and the noise of generation is also just few more.
Claims (7)
1. the over-saturation reactor of a vibration and noise reducing; Said over-saturation reactor is installed in to be installed in the casing (7); Comprise the core of reactor of forming by electromagnetic silicon steel sheets (1); Said core of reactor (1) is installed on the base (4), at the upper/lower terminal of core of reactor (1) iron core folder (3) is set respectively, goes up at core of reactor (1) and twines inductance coil (2); It is characterized in that: paste or brushing damping coating (5) in the space between said core of reactor (1) and inductance coil (2).
2. the over-saturation reactor of vibration and noise reducing as claimed in claim 1 is characterized in that: go up mounting shock absorber (6) at said base (4).
3. the over-saturation reactor of vibration and noise reducing as claimed in claim 1, it is characterized in that: the interior at said installation casing (7) is pasted with amortisseur bar (8).
4. the over-saturation reactor of vibration and noise reducing as claimed in claim 3 is characterized in that: said amortisseur bar (8) sticks on the middle part of the interior that casing (7) is installed.
5. the over-saturation reactor of vibration and noise reducing as claimed in claim 1 is characterized in that: on the interior of said installation casing (7), paste amortisseur bar (8) corresponding to the fixing position at vibration absorber (6) place.
6. like the over-saturation reactor of each described vibration and noise reducing of claim 1 ~ 5, it is characterized in that: said damping coating (5) adopts pitch damping material or polyurethane IPN damping paint to process.
7. like the over-saturation reactor of claim 3 or 4 or 5 described vibration and noise reducings, it is characterized in that: said amortisseur bar (8) adopts pitch damping material or polyurethane IPN damping paint to process.
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CN2011103743394A CN102403105A (en) | 2011-11-22 | 2011-11-22 | Vibration-damping and noise-reducing super-saturated reactor |
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CN2011103743394A CN102403105A (en) | 2011-11-22 | 2011-11-22 | Vibration-damping and noise-reducing super-saturated reactor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117649994A (en) * | 2024-01-29 | 2024-03-05 | 扬州市鑫源电气股份有限公司 | Shock-absorbing and noise-reducing device for reactor |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6381834B1 (en) * | 1995-06-23 | 2002-05-07 | Square D Company | Method for dampening acoustical noise in a dry-type transformer |
CN200990272Y (en) * | 2006-12-27 | 2007-12-12 | 浙江江山变压器有限公司 | Dry transformer sound absorption shell |
CN201629212U (en) * | 2010-04-15 | 2010-11-10 | 黄顺国 | Sound deadening foil |
CN201655499U (en) * | 2010-03-10 | 2010-11-24 | 卧龙电气集团股份有限公司 | Double low-voltage power supplying transformer with epoxy resin pouring |
CN202332537U (en) * | 2011-11-22 | 2012-07-11 | 无锡军工智能电气股份有限公司 | Supersaturated reactor with vibration-absorbing and denoising functions |
-
2011
- 2011-11-22 CN CN2011103743394A patent/CN102403105A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6381834B1 (en) * | 1995-06-23 | 2002-05-07 | Square D Company | Method for dampening acoustical noise in a dry-type transformer |
CN200990272Y (en) * | 2006-12-27 | 2007-12-12 | 浙江江山变压器有限公司 | Dry transformer sound absorption shell |
CN201655499U (en) * | 2010-03-10 | 2010-11-24 | 卧龙电气集团股份有限公司 | Double low-voltage power supplying transformer with epoxy resin pouring |
CN201629212U (en) * | 2010-04-15 | 2010-11-10 | 黄顺国 | Sound deadening foil |
CN202332537U (en) * | 2011-11-22 | 2012-07-11 | 无锡军工智能电气股份有限公司 | Supersaturated reactor with vibration-absorbing and denoising functions |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117649994A (en) * | 2024-01-29 | 2024-03-05 | 扬州市鑫源电气股份有限公司 | Shock-absorbing and noise-reducing device for reactor |
CN117649994B (en) * | 2024-01-29 | 2024-03-29 | 扬州市鑫源电气股份有限公司 | Shock-absorbing and noise-reducing device for reactor |
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Application publication date: 20120404 |