CN102400401A - Twin stranding machine - Google Patents
Twin stranding machine Download PDFInfo
- Publication number
- CN102400401A CN102400401A CN2011103900520A CN201110390052A CN102400401A CN 102400401 A CN102400401 A CN 102400401A CN 2011103900520 A CN2011103900520 A CN 2011103900520A CN 201110390052 A CN201110390052 A CN 201110390052A CN 102400401 A CN102400401 A CN 102400401A
- Authority
- CN
- China
- Prior art keywords
- assembly
- wire
- unwrapping wire
- wheel
- strander
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
- D07B3/02—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position
- D07B3/022—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position with provision for imparting two or more twists to the filaments for each revolution of the guide member
Landscapes
- Tension Adjustment In Filamentary Materials (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention relates to a twin stranding machine, which comprises an internal unwinding cradle mechanism, an external unwinding cradle mechanism, an over-twisting mechanism, a tension traction mechanism, a winding mechanism and a frame assembly. The machine has a compact, stable and reliable structure, is high in production efficiency and can produce cord threads of various specifications, and the predetermined residual twist and straightness of the cord threads are improved to a great extent.
Description
Technical field
The present invention relates to a kind of twins' strander, is the twins' strander that is used to produce the doughnut cord specifically.
Background technology
Existing twins' strander generally is by outer payingoff mechanism, interior unwrapping wire cradle mechanism, crosses twister structure, tension traction mechanism, take-up mechanism, support assembly etc.The deficiency that it mainly exists: the inner Loosen up wire wheel quantity of cradle assembly is fixed; Be horizontal symmetrical distribution, the size of Loosen up wire wheel has determined the diameter of Flywheel disc, the Loosen up wire wheel oversized; The necessary corresponding increasing of Flywheel disc size; The rotating speed that this certainly will reduce main frame has strengthened the noise vibration of main frame, is difficult to guarantee the quality of cord; And unwrapping wire in satisfied 220 I-beam wheel of existing facilities fail, reduced operating efficiency, strengthened hand labor intensity; I-beam wheel quantity in the cradle is fixed, and fertile cord kind is more single.
In addition, existing unwrapping wire motor uses common variable-frequency motor with crossing the sth. made by twisting electric machine assembly, can not guarantee the precisely synchronous of outer unwrapping wire and interior unwrapping wire, influences the cord product quality.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of compact conformation, production efficiency, precision are higher, good product quality, hand labor intensity is low, can satisfy the multiple twins' strander that requires production plurality of specifications cord of user.
The technical scheme that the present invention adopts is: a kind of twins' strander; Be installed on unwrapping wire frame and the admission machine by two strander symmetries and form; Every strander comprises outer payingoff mechanism, interior unwrapping wire cradle mechanism, crosses twister structure, tension traction mechanism, gathering and laying wire mechanism and electrical control cubicles; Its technical characterstic is that said interior unwrapping wire cradle mechanism comprises cradle assembly, forward and backward flywheel shaft assembly, back and front supporting seat, power transmission shaft and unwrapping wire motor; The unwrapping wire motor is installed in the unwrapping wire frame; Back and front supporting seat and power transmission shaft all are supported on the unwrapping wire frame, are supported with respectively on the back and front supporting seat along the forward and backward flywheel shaft assembly of transmission shafts to setting, and the cradle assembly is installed between the Flywheel disc of forward and backward flywheel shaft assembly; By the forward and backward flywheel shaft assembly of belt wheel transmission, the back and front supporting seat is on the unwrapping wire frame along the adjustable state of power transmission shaft axial spacing the unwrapping wire motor through power transmission shaft; Said cradle assembly comprises wire-crossing wheel assembly, wire-crossing wheel mounting bracket and the installing plate of Loosen up wire wheel shaft assembly, oscillating bar assembly, mistake line roll assembly is installed more than one that the installing plate more than is horizontal arrangement along forward and backward flywheel shaft assembly direction.
Said Flywheel disc outer arc face is through clamp connection spring type brake.
Said outer payingoff mechanism comprises the outer unwrapping wire installing plate that outer Loosen up wire wheel shaft assembly, outside lever assembly and outer mistake line roll assembly are installed more than.
The said twister structure of crossing comprises single-wheel Killing unit assembly, crosses the sth. made by twisting electric machine assembly, crosses sth. made by twisting reductor assembly, crosses the sth. made by twisting tensioning wheel assembly and crosses the sth. made by twisting installing plate.
Said tension traction mechanism comprises the assembly of traction wheel up and down, tension force oscillating arm mechanisms, fracture of wire protection mechanism, swage assembly, guide wheel units and the rice counting wheel assembly that is installed on the traction frame.
Said gathering and laying wire mechanism comprises mobile terminal assembly, stiff end assembly, take-up tensioning wheel assembly, take-up electric machine assembly, winding displacement reductor assembly and wire-arranging mechanism assembly.
Said unwrapping wire motor is the variable-frequency motor of band encoder.
Said mistake is twisted with the fingers the servomotor of electric machine assembly for the band encoder.
After adopting above technical scheme, the beneficial effect that the present invention reaches is:
1. make the independent bassinet stand of original cradle assembly into one with upper mounting plate; The installation quantity of this installing plate can be selected according to user's instructions for use; The installation site of Loosen up wire wheel shaft assembly, oscillating bar assembly, wire-crossing wheel assembly, mistake line roll assembly adjusts accordingly on the installing plate; Horizontal single-row the arranging of installing plate will be crossed related components such as line roll assembly, oscillating bar assembly by larger-size I-beam wheel component Design, both reduce the Flywheel disc diameter; Improve engine speed, can satisfy the user again and use multiple Loosen up wire wheel requirement; The back and front supporting distance between seats is adjustable, and the cradle assembly can adopt any installing plate to assemble, and satisfies the requirement of production plurality of specifications cord;
2. change original Flywheel disc slide block structure into the mode that installs and fixes that the spring type brake adds clip, the spring type brake is through die casting, polishing, plating hard chromium on surface, and elasticity, hardness is better and precision is high, reliable installation safety;
3. change the unwrapping wire motor into variable-frequency motor and install encoder additional, the sth. made by twisting electric machine assembly changes servomotor into and installs encoder additional excessively, to guarantee the precisely synchronous of outer unwrapping wire and interior unwrapping wire.
Compact conformation of the present invention, it is reliable to operate steadily, and production efficiency, precision are higher, good product quality, hand labor intensity is low, can be suitable for the requirement of multiple Loosen up wire wheel use and production plurality of specifications cord.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is unwrapping wire cradle mechanism structure sketch map in the present invention;
Fig. 4 crosses twister structure structural representation for the present invention;
Fig. 5 is a tension traction mechanism structure sketch map of the present invention;
Fig. 6 is a gathering and laying wire mechanism structural representation of the present invention.
Among the figure: outer payingoff mechanism 1, interior unwrapping wire cradle mechanism 2, preceding flywheel shaft assembly 3, rear flywheel shaft assembly 4, preceding supporting seat 5, back supporting seat 6; Power transmission shaft 7, unwrapping wire motor 8, Flywheel disc 9, wire-crossing wheel mounting bracket 10, wire-crossing wheel assembly 11, installing plate 12; Loosen up wire wheel shaft assembly 13, oscillating bar assembly 14 is crossed line roll assembly 15, and unwrapping wire frame 16 is crossed twister frame 17, crosses twister structure 18; Single-wheel Killing unit assembly 19 is crossed sth. made by twisting electric machine assembly 20, crosses sth. made by twisting reductor assembly 21, crosses sth. made by twisting tensioning wheel assembly 22, crosses sth. made by twisting installing plate 23, tension traction mechanism 24; Traction frame 25, following traction wheel assembly 26, last traction wheel assembly 27, tension force oscillating arm mechanisms 28, fracture of wire protection mechanism 29, swage assembly 30; Guide wheel units 31, meter counter assembly 32, gathering and laying wire mechanism 33, take-up frame 34, mobile terminal assembly 35, stiff end assembly 36; Take-up tensioning wheel assembly 37, take-up electric machine assembly 38, winding displacement reductor assembly 39, wire-arranging mechanism assembly 40, take-up pulley 41, switch board 42; Outer unwrapping wire installing plate 43, outer unwrapping wire is installed axle assembly 44, outside lever assembly 45, outer unwrapping wire is crossed line roll assembly 46, spring type brake 47.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1-6 shows; A kind of twins' strander is made up of two strander symmetries; Every strander comprises outer payingoff mechanism 1, interior unwrapping wire cradle mechanism 2, crosses twister structure 18, tension traction mechanism 24, gathering and laying wire mechanism 33, take-up pulley 41 and switch board 42; The outer payingoff mechanism 1 of every strander, interior unwrapping wire cradle mechanism 2 are installed on the unwrapping wire frame 16; Cross twister structure 18, tension traction mechanism 24 was installed on the twister frame 17, electrical control cubicles was installed in the twister frame 17, gathering and laying wire mechanism 33, take-up pulley 41 are installed on the take-up frame 34; Outer payingoff mechanism 1 comprises outer Loosen up wire wheel shaft assembly 44, outside lever assembly 45 and the outer outer unwrapping wire installing plate 43 of crossing line roll assembly 46 is installed more than one; Interior unwrapping wire cradle mechanism 2 comprises cradle assembly, forward and backward flywheel shaft assembly 3,4, back and front supporting seat 5,6, power transmission shaft 7 and unwrapping wire motor 8; Unwrapping wire motor 8 is installed in the unwrapping wire frame 16; Back and front supporting seat 5,6 and power transmission shaft 7 all are supported on the unwrapping wire frame 16; Be supported with respectively on the back and front supporting seat 5,6 along transmission shafts to the forward and backward flywheel shaft assembly 3,4 that is provided with; The cradle assembly is installed between the Flywheel disc 9 of forward and backward flywheel shaft assembly; Flywheel disc 9 outer arc faces are through clamp connection spring type brake 47, and by the forward and backward flywheel shaft assembly 3,4 of belt wheel transmission, back and front supporting seat 5,6 is on unwrapping wire frame 16 along the adjustable state of power transmission shaft 7 axial spacings unwrapping wire motor 8 through power transmission shaft 7; The cradle assembly comprise wire-crossing wheel assembly 11, wire-crossing wheel mounting bracket 10 and Loosen up wire wheel shaft assembly 13, oscillating bar assembly 14 are installed more than one, the installing plate 12 of installing plate more than 12, one of crossing line roll assembly 15 be horizontal arrangement along forward and backward flywheel shaft assembly 3,4 directions; Crossing twister structure 18 comprises single-wheel Killing unit assembly 19, crosses sth. made by twisting electric machine assembly 20, crosses sth. made by twisting reductor assembly 21, crosses sth. made by twisting tensioning wheel assembly 22 and crosses sth. made by twisting installing plate 23; Tension traction mechanism 24 comprises upper and lower traction wheel assembly 27,26, tension force oscillating arm mechanisms 28, fracture of wire protection mechanism 29, swage assembly 30, guide wheel units 31 and the rice counting wheel assembly 32 that is installed on the traction frame 25; Gathering and laying wire mechanism 33 comprises mobile terminal assembly 35, stiff end assembly 36, take-up tensioning wheel assembly 37, take-up electric machine assembly 38, winding displacement reductor assembly 39 and wire-arranging mechanism assembly 40; Unwrapping wire motor 8 is the variable-frequency motor of band encoder; Cross and twist with the fingers the servomotor of electric machine assembly 20 for the band encoder.
The whole operation process of these twins strander is: the I-beam wheel of filling monofilament is placed on outer payingoff mechanism respectively and interior unwrapping wire cradle mechanism carries out inside and outside unwrapping wire respectively; Flywheel disc rotates at a high speed; The metal monofilament is twisted with the fingers into strand, cross twister structure, the maintenance of tension traction mechanism synchronously.By tension traction mechanism strand is further twisted with the fingers system through the twister structure, Residual torsion and glacing flatness through the swage assembly adjustment of tension traction mechanism is twisted thread arrive gathering and laying wire mechanism through the tension force oscillating arm mechanisms; Through electromagnetism strand oscillator adjustment respective row line width, satisfy the take-up pulley take-up of different size.
Claims (8)
1. twins' strander; Be installed on unwrapping wire frame and the admission machine by two strander symmetries and form; Every strander comprises outer payingoff mechanism, interior unwrapping wire cradle mechanism, crosses twister structure, tension traction mechanism, gathering and laying wire mechanism and electrical control cubicles; It is characterized in that: unwrapping wire cradle mechanism comprises cradle assembly, forward and backward flywheel shaft assembly, back and front supporting seat, power transmission shaft and unwrapping wire motor in said; The unwrapping wire motor is installed in the unwrapping wire frame; Back and front supporting seat and power transmission shaft all are supported on the unwrapping wire frame, are supported with respectively on the back and front supporting seat along the forward and backward flywheel shaft assembly of transmission shafts to setting, and the cradle assembly is installed between the Flywheel disc of forward and backward flywheel shaft assembly; By the forward and backward flywheel shaft assembly of belt wheel transmission, the back and front supporting seat is on the unwrapping wire frame along the adjustable state of power transmission shaft axial spacing the unwrapping wire motor through power transmission shaft; Said cradle assembly comprises wire-crossing wheel assembly, wire-crossing wheel mounting bracket and the installing plate of Loosen up wire wheel shaft assembly, oscillating bar assembly, mistake line roll assembly is installed more than one that the installing plate more than is horizontal arrangement along forward and backward flywheel shaft assembly direction.
2. twins' strander according to claim 1 is characterized in that: said Flywheel disc outer arc face is through clamp connection spring type brake.
3. twins' strander according to claim 1 is characterized in that: said outer payingoff mechanism comprises the outer unwrapping wire installing plate that outer Loosen up wire wheel shaft assembly, outside lever assembly and outer mistake line roll assembly are installed more than.
4. twins' strander according to claim 1 is characterized in that: the said twister structure of crossing comprises single-wheel Killing unit assembly, crosses the sth. made by twisting electric machine assembly, crosses sth. made by twisting reductor assembly, crosses the sth. made by twisting tensioning wheel assembly and crosses the sth. made by twisting installing plate.
5. twins' strander according to claim 1 is characterized in that: said tension traction mechanism comprises the assembly of traction wheel up and down, tension force oscillating arm mechanisms, fracture of wire protection mechanism, swage assembly, guide wheel units and the rice counting wheel assembly that is installed on the traction frame.
6. twins' strander according to claim 1 is characterized in that: said gathering and laying wire mechanism comprises mobile terminal assembly, stiff end assembly, take-up tensioning wheel assembly, take-up electric machine assembly, winding displacement reductor assembly and wire-arranging mechanism assembly.
7. twins' strander according to claim 1 is characterized in that: said unwrapping wire motor is the variable-frequency motor of band encoder.
8. twins' strander according to claim 1 is characterized in that: said mistake is twisted with the fingers the servomotor of electric machine assembly for the band encoder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103900520A CN102400401B (en) | 2011-11-30 | 2011-11-30 | Twin stranding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103900520A CN102400401B (en) | 2011-11-30 | 2011-11-30 | Twin stranding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102400401A true CN102400401A (en) | 2012-04-04 |
| CN102400401B CN102400401B (en) | 2013-11-06 |
Family
ID=45883013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103900520A Active CN102400401B (en) | 2011-11-30 | 2011-11-30 | Twin stranding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102400401B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677493A (en) * | 2012-05-18 | 2012-09-19 | 宁波市鄞州文辉机械设备制造有限公司 | Stranding machine |
| CN103225223A (en) * | 2013-04-23 | 2013-07-31 | 江苏蛟龙重工集团有限公司 | Built-in strand basket twisted wire roller device |
| CN104264521A (en) * | 2014-09-15 | 2015-01-07 | 瑞安市华南电工设备有限公司 | Internal pay-off cradle assembly of stranding device |
| CN113005799A (en) * | 2021-04-15 | 2021-06-22 | 合肥合宁电工设备有限公司 | Cradle type stranding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10244339A (en) * | 1997-02-28 | 1998-09-14 | Miyazaki Tekko Kk | Strand manufacturing device |
| CN2402709Y (en) * | 1999-12-02 | 2000-10-25 | 江苏法尔胜技术开发中心 | Metal wire double-twist twisting machine |
| CN101718046A (en) * | 2009-11-23 | 2010-06-02 | 江苏泰隆减速机股份有限公司 | Double twisting rope laying machine |
| CN202380333U (en) * | 2011-11-30 | 2012-08-15 | 江苏金泰隆机电设备制造厂 | Twins stranding machine |
-
2011
- 2011-11-30 CN CN2011103900520A patent/CN102400401B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10244339A (en) * | 1997-02-28 | 1998-09-14 | Miyazaki Tekko Kk | Strand manufacturing device |
| CN2402709Y (en) * | 1999-12-02 | 2000-10-25 | 江苏法尔胜技术开发中心 | Metal wire double-twist twisting machine |
| CN101718046A (en) * | 2009-11-23 | 2010-06-02 | 江苏泰隆减速机股份有限公司 | Double twisting rope laying machine |
| CN202380333U (en) * | 2011-11-30 | 2012-08-15 | 江苏金泰隆机电设备制造厂 | Twins stranding machine |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677493A (en) * | 2012-05-18 | 2012-09-19 | 宁波市鄞州文辉机械设备制造有限公司 | Stranding machine |
| CN102677493B (en) * | 2012-05-18 | 2014-12-24 | 宁波市鄞州文辉机械设备制造有限公司 | Stranding machine |
| CN103225223A (en) * | 2013-04-23 | 2013-07-31 | 江苏蛟龙重工集团有限公司 | Built-in strand basket twisted wire roller device |
| CN103225223B (en) * | 2013-04-23 | 2015-08-26 | 江苏蛟龙重工集团有限公司 | Built-in strand frame basket twisted wire drum apparatus |
| CN104264521A (en) * | 2014-09-15 | 2015-01-07 | 瑞安市华南电工设备有限公司 | Internal pay-off cradle assembly of stranding device |
| CN113005799A (en) * | 2021-04-15 | 2021-06-22 | 合肥合宁电工设备有限公司 | Cradle type stranding machine |
| CN113005799B (en) * | 2021-04-15 | 2024-06-04 | 合肥合宁电工设备有限公司 | Cradle type strander |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102400401B (en) | 2013-11-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102400401B (en) | Twin stranding machine | |
| CN101359525A (en) | Wire winding machine | |
| CN101599323A (en) | Can realize the four-pitch wire twisting machine that serialization is produced | |
| CN102493239A (en) | Special metal wire twisting machine | |
| CN101546628A (en) | Twisted wire and method of producing twisted wire | |
| CN202380333U (en) | Twins stranding machine | |
| CN203313007U (en) | Wire arranging device for winding machine | |
| CN201251957Y (en) | Stranded wire device of wire twisting machine | |
| CN103469656A (en) | Double-twisting technology of steel wire rope | |
| CN103072847A (en) | Disc separating take-up machine | |
| CN103296840A (en) | Wire arranging device of winding machine | |
| CN111816380A (en) | Automatic stranding machine and stranding process for metal wire cores | |
| CN100387773C (en) | General purpose type wire stranding machine | |
| CN201498268U (en) | Active pay-off device of novel wire twisting machine | |
| CN103219094A (en) | Winding structure of automatic wire twisting machine | |
| CN202205517U (en) | Cable wire twisting machine | |
| CN202076051U (en) | HHS630 type wire twisting machine | |
| CN2928919Y (en) | Integrated metal wire double twisted strand machine | |
| CN106710731A (en) | Multi-wire stranding device | |
| CN205140620U (en) | Stranded conductor stranding device | |
| CN2763328Y (en) | Metal wire twister | |
| CN208521692U (en) | A kind of strand winder | |
| CN203514100U (en) | Steel wire rope double twisting machine | |
| CN207149318U (en) | Automate wire twisting equipment | |
| CN102108572A (en) | Spinning-in pull rod device for false twist texturizing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220420 Address after: 225400 No. 88 Daqing East Road, Taixing, Taizhou, Jiangsu. Patentee after: Jiangsu Tailong Electromechanical Technology Co.,Ltd. Address before: 225400 No. 288, Daqing East Road, Taixing City, Taizhou City, Jiangsu Province Patentee before: Jiangsu Jintailong Mechanical and Electrical Equipment Manufacturing Plant |
|
| TR01 | Transfer of patent right |