CN102390061A - High-speed punching device of thick-wall drip irrigation pipe - Google Patents
High-speed punching device of thick-wall drip irrigation pipe Download PDFInfo
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- CN102390061A CN102390061A CN2011103406070A CN201110340607A CN102390061A CN 102390061 A CN102390061 A CN 102390061A CN 2011103406070 A CN2011103406070 A CN 2011103406070A CN 201110340607 A CN201110340607 A CN 201110340607A CN 102390061 A CN102390061 A CN 102390061A
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- punching
- drip irrigation
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- irrigation pipe
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Abstract
The invention provides a high-speed punching device of a thick-wall drip irrigation pipe, and the high-speed punching device is used for solving the problem that the thick-wall drip irrigation pipe cannot be punched rapidly. The high-speed punching device is characterized by comprising a base, a water dripper detecting mechanism and a punching mechanism, wherein after improvement, the punching mechanism comprises a punching frame, a crankshaft motor, a driving crankshaft, a driven crankshaft, a rocker punching base, a punching motor and a punching spindle; the punching frame is fixed on the base, the crankshaft motor is fixed at the middle part of the frame; the output shaft of the crankshaft motor is fixedly connected with the driving crankshaft; the driving crankshaft and the driven crankshaft are arranged up and down and are in transmission connection through a transmission chain; the output ends of the driving crankshaft and the driven crankshaft are rotatably connected with the rocker punching base; the punching motor is arranged at the upper part of the punching frame; the punching spindle passes through the rocker punching base longitudinally, and the upper part of the punching spindle is in transmission connection with the punching motor through belt transmission; and a punching drill is arranged at the lower end of the punching spindle. The drill at the moment of punching has a linear velocity same with the drip irrigation pipe, so that a nick which is torn from the hole because of fast running speed of the drip irrigation pipe can be avoided and high speed punching of the thick-wall drip irrigation pipe can be realized.
Description
Technical field
The present invention relates to a kind of plastic products process equipment, a kind of specifically high speed boring appts that is used to produce the heavy wall drip irrigation pipe belongs to plastic products processing equipment technical field.
Background technology
Drip irrigation is that irrigation technology is watered in a kind of advanced person's water saving, and it adopts a kind of special drip irrigation pipe to be laid on drip irrigation crop in the farmland.Drip irrigation pipe is processed by plastic flexible pipe, uniform seam water dropper on the inwall of pipe, and water dropper is provided with the labyrinth type turbulent flow passageway, and the terminal of passage is provided with towards the outside apopore of drip irrigation pipe.The processing of drip irrigation pipe is normally accomplished on the automatic assembly line of special use; It by water dropper processing, water dropper carry, drip irrigation pipe is extruded, operations such as water dropper is bonding, drip irrigation pipe punching, drip irrigation pipe rolling are formed; Wherein, The drip irrigation pipe drilling process be at heat pressure adhesive water dropper place position punching on the drip irrigation pipe of water dropper, the used equipment of this operation is the drip irrigation pipe perforating device.The drip irrigation pipe perforating device is divided into thin wall type and heavy wall type according to the drip irrigation pipe of different size; At present; Drip irrigation pipe perforating device commonly used is the thin wall type perforating device; When the production wall thickness surpasses the drip irrigation pipe of 0.6mm, the unsettled phenomenon of punching will occur, just can't punch when surpassing 0.9mm.And the heavy wall drip irrigation pipe is big because of its compressive resistance, lays distance, and the advantage of waiting so long service life is accepted by the user gradually.At present, it is to get out weeper by manual work in the position of drip irrigation pipe water outlet frame with producing drip irrigation pipe that most of heavy wall drip irrigation pipe is made, and the mode of production of this backwardness has seriously restricted the speed of production of heavy wall drip irrigation pipe, has wasted a large amount of manpower and materials.Also the someone designed a kind of heavy wall drip irrigation pipe drilling machine, and the problem of existence is: when drip irrigation pipe was advanced at a high speed, the drill bit of vertical up-or-down movement can be pulled out gap with the hole, therefore was difficult to satisfy the needs of high-speed automated drip irrigation pipe production line.
Summary of the invention
The present invention is used to overcome the defective of above-mentioned prior art, provides a kind of being used for that wall thickness is surpassed the heavy wall drip irrigation pipe high speed boring appts that the drip irrigation pipe of 0.6mm is accurately punched.
The alleged problem of the present invention is solved by following technical scheme:
A kind of heavy wall drip irrigation pipe high speed boring appts; It is made up of base, water dropper detection agency and perforating mechanism; Its special feature is: said perforating mechanism comprise punching frame, crankshaft motor, initiatively bent axle, from dynamic crankshaft, rocking arm punching seat, drilling motor, punching main shaft; Said punching frame is fixed on the base, and crankshaft motor is fixed on the punching central rack, the affixed active bent axle of crankshaft motor output shaft; Be provided with up and down, be in transmission connection by driving-chain from dynamic crankshaft, active bent axle, driving and driven crankshaft output end and rocking arm punching seat are rotationally connected; Said drilling motor is positioned at the punching upper rack, and said punching main shaft vertically passes rocking arm punching seat, and its top is in transmission connection through band transmission and drilling motor, and punching main shaft lower end is provided with grooved bit.
Above-mentioned heavy wall drip irrigation pipe high speed boring appts; Said water dropper detection agency comprise tubing survey holding support, detection agency mount pad, survey wheel, survey wheel carrier, near switch; Tubing is surveyed holding support and is fixed on base top; The detection agency mount pad is fixed on tubing and surveys on the holding support, surveys wheel and is arranged on detection agency mount pad front end through surveying wheel carrier, the tail end of surveying wheel carrier with touch near switch.
Above-mentioned heavy wall drip irrigation pipe high speed boring appts, said water dropper detection agency also comprise correcting typing wheels, and correcting typing wheels are that pair of parallel is arranged on the fixed wheel on the tubing detection holding support, and the fixed wheel circumference is the arc surface of indent.
The present invention is directed to the heavy wall drip irrigation pipe and be difficult to realize that the problem of punching is improved at a high speed, having designed a kind of fitting can surpass the heavy wall drip irrigation pipe high speed boring appts that the drip irrigation pipe of 0.6mm is accurately punched to wall thickness.This installs by motor and drives the punching of rocking arm punching seat ring shape motion realization through bent axle, makes punching moment drill bit have identical linear velocity with drip irrigation pipe, avoid soon gap being pulled out in the hole because of the drip irrigation pipe speed of service, thereby realization heavy wall drip irrigation pipe is punched at a high speed.The invention solves the difficult problem that long-term puzzlement heavy wall drip irrigation pipe is punched at a high speed, use it for the production efficiency that can obviously improve whole production line on the heavy wall drip irrigation pipe production line.Exquisite composition of the present invention, reasonable in design, simple in structure, be easy to realize no matter production still is that the existing equipment transformation is suitable equally as new equipment.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is that the B of Fig. 1 is to view;
Fig. 3 is Fig. 2 A portion partial enlarged view.
Label is represented as follows in the accompanying drawing: 1. base; 2. punching frame; 3. tubing is surveyed holding support; 4. crankshaft motor; 5. bent axle initiatively; 6. from dynamic crankshaft; 7. driving-chain; 8. rocking arm punching seat; 9. drilling motor; 10. driving pulley; The 10-1 driven pulley; 11. driving-belt; 12. punching main shaft; 13. drill bit; 14. correcting typing wheels; 15. wheeled detection mount pad; 16. survey wheel; 17. detection wheel carrier; 18. near switch; 19. drip irrigation pipe; 20. water dropper.
The specific embodiment
Referring to Fig. 1, Fig. 2, the present invention's formation is made up of base 1, water dropper detection agency and perforating mechanism, and its invention main points are mainly reflected in perforating mechanism.Perforating mechanism comprise punching frame 2, crankshaft motor 4, initiatively bent axle 5, from dynamic crankshaft 6, rocking arm punching seat 8, drilling motor 9, punching main shaft 12.Punching frame 2 is fixed on the base 1; Crankshaft motor 4 crosswise fixed are at the punching central rack; The input of the affixed active bent axle 5 of crankshaft motor output shaft, from dynamic crankshaft, initiatively bent axle is arranged side by side up and down, initiatively bent axle, from dynamic crankshaft, sprocket wheel is set respectively; By driving-chain 7 driving and driven gear drive is connected, rotates with speed, the output of driving and driven bent axle and rocking arm punching seat 8 are rotationally connected.Said drilling motor 9 is positioned at the top of punching frame 2, and the drilling motor output shaft is provided with driving pulley 10.Said punching main shaft 12 vertically passes rocking arm punching seat 8, and its top is provided with driven pulley 10-1, driving pulley, driven pulley through driving-belt 11 be in transmission connection, punching main shaft lower end is provided with grooved bit 13.
Referring to Fig. 1-3, said water dropper detection agency comprise tubing survey holding support 3, detection agency mount pad 15, survey wheel 16, survey wheel carrier 17, near switch 18.Tubing is surveyed holding support 3 and is fixed on the base 1, and detection agency mount pad 15 is fixed on tubing and surveys on the holding support, surveys wheel and is arranged on detection agency mount pad front end through surveying wheel carrier, the tail end of surveying wheel carrier with touch near switch 18.Be provided with correcting typing wheels 14 in the left side of rocking arm punching seat 8; Correcting typing wheels are that pair of parallel is arranged on the fixed wheel on the tubing detection holding support; The fixed wheel circumference is the arc surface of indent; The external diameter coupling of this arc surface and drip irrigation pipe 19, the effect of correcting typing wheels are the drip irrigation pipe correcting typings to operation.
Of the present inventionly be electrically connected with Programmable Logic Controller through electrical part, by Controlled by Programmable Controller work near switch 18, crankshaft motor 4, drilling motor 9.
Still referring to Fig. 1-3, when the present invention normally moved, Programmable Logic Controller sent operating instruction for drilling motor 9, and drilling motor 9 drives punching main shaft 12 rotation at a high speed, and corresponding drill bit 13 is rotation at a high speed also; After detection wheel 16 detects water dropper 20; Feed back to Programmable Logic Controller near switch 18; Programmable Logic Controller sends instruction, 4 operations of control crankshaft motor, and does crankshaft motor 4 drive active bent axle 5, rotates from dynamic crankshaft group 6 along direction shown in Fig. 1 arrow (whether direction as shown wrong? PLSCONFM; And the drip irrigation pipe traffic direction is drawn among Fig. 1); Move as planar annular along direction shown in the arrow thereby drive rocking arm punching seat 8, the drill bit 13 of rotation bores the drip irrigation pipe 19 of passing through water dropper 20 places with the motion of rocking arm punching seat 8 at a high speed, accomplishes the punching process fast.The present invention accomplishes punching because of drill bit in the circulatory motion process, punching moment drill bit horizontal direction linear velocity is consistent with the drip irrigation pipe speed of service, therefore can gap be not being pulled out in the hole in the punching process fast.Consistent with the drip irrigation pipe speed of service when reality is used for guaranteeing punching moment drill bit end linear velocity, need to calculate drill bit punching moment linear velocity, and then set the drip irrigation pipe speed of service according to this speed according to crankshaft eccentric distance, speed of crankshaft.
Claims (3)
1. heavy wall drip irrigation pipe high speed boring appts; It is made up of base (1), water dropper detection agency and perforating mechanism; It is characterized in that: said perforating mechanism comprise punching frame (2), crankshaft motor (4), initiatively bent axle (5), from dynamic crankshaft (6), rocking arm punching seat (8), a drilling motor (9), punching main shaft (12); Said punching frame is fixed on the base (1), and crankshaft motor is fixed on the punching central rack, the affixed active bent axle of crankshaft motor output shaft; Be provided with up and down, be in transmission connection by driving-chain (7) from dynamic crankshaft, active bent axle, driving and driven crankshaft output end and rocking arm punching seat (8) are rotationally connected; Said drilling motor (9) is positioned at the punching upper rack, and said punching main shaft (12) vertically passes rocking arm punching seat, and its top is in transmission connection through band transmission and drilling motor, and punching main shaft lower end is provided with grooved bit (13).
2. heavy wall drip irrigation pipe high speed boring appts according to claim 1; It is characterized in that: said water dropper detection agency comprise tubing survey holding support (3), detection agency mount pad (15), survey wheel (16), survey wheel carrier (17), near switch (18); Tubing is surveyed holding support and is fixed on base (1) top; Detection agency mount pad (15) is fixed on tubing and surveys on the holding support; Survey wheel and be arranged on detection agency mount pad front end through surveying wheel carrier, the tail end of surveying wheel carrier with touch near switch (18).
3. heavy wall drip irrigation pipe high speed boring appts according to claim 1 and 2; It is characterized in that: said water dropper detection agency also comprises correcting typing wheels (14); Correcting typing wheels are that pair of parallel is arranged on the fixed wheel on the tubing detection holding support, and the fixed wheel circumference is the arc surface of indent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103406070A CN102390061A (en) | 2011-10-30 | 2011-10-30 | High-speed punching device of thick-wall drip irrigation pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103406070A CN102390061A (en) | 2011-10-30 | 2011-10-30 | High-speed punching device of thick-wall drip irrigation pipe |
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| CN102390061A true CN102390061A (en) | 2012-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103406070A Pending CN102390061A (en) | 2011-10-30 | 2011-10-30 | High-speed punching device of thick-wall drip irrigation pipe |
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| CN (1) | CN102390061A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047948A (en) * | 2013-01-06 | 2013-04-17 | 高利强 | Non-contact detection system for punching position of water dropper of drip irrigation tube |
| CN104126485A (en) * | 2014-08-01 | 2014-11-05 | 武志生 | Anti-blocking drip irrigation pipe and manufacturing method |
| US20160236284A1 (en) * | 2013-10-10 | 2016-08-18 | Maillefer Sa | Device and method for drilling an irrigation pipe at dripper location |
| CN106239612A (en) * | 2016-08-12 | 2016-12-21 | 武汉金牛经济发展有限公司 | A kind of efficient punch device of PE, PVC leaky pipe |
| US9603315B2 (en) | 2013-10-10 | 2017-03-28 | Maillefer Sa | Device and method for detecting a dripper |
| CN110640831A (en) * | 2019-10-29 | 2020-01-03 | 江苏华源节水股份有限公司 | Drip irrigation pipe belt perforating device |
| CN110722634A (en) * | 2019-10-29 | 2020-01-24 | 江苏华源节水股份有限公司 | Method for punching drip irrigation pipe belt |
| CN111070625A (en) * | 2018-10-20 | 2020-04-28 | 深圳鸿胜瑞机械有限公司 | Vacuum shaping pipe for pipe forming and processing technology thereof |
| CN111438725A (en) * | 2020-03-11 | 2020-07-24 | 熊雪凤 | Drip tube notching device capable of driving cutting mechanism to move and used for agricultural irrigation |
| CN117697875A (en) * | 2024-02-06 | 2024-03-15 | 山东斯马特农业科技有限公司 | Water-saving irrigation drip irrigation zone puncher |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3449791A (en) * | 1966-06-20 | 1969-06-17 | James B Zetzsche Jr | Irrigation pipe |
| CN2732397Y (en) * | 2004-05-25 | 2005-10-12 | 杨凌秦川节水灌溉设备工程有限公司 | Point position type drip irrigation pipe perforating machine |
| CN2843789Y (en) * | 2005-08-04 | 2006-12-06 | 武志远 | High-speed continuous punching machine for dripping irrigation pipe |
| CN201745048U (en) * | 2010-06-08 | 2011-02-16 | 张永新 | Drip irrigation belt punching machine |
| CN202412351U (en) * | 2011-10-30 | 2012-09-05 | 天津盛大机械制造有限公司 | High-speed punching device for thick-wall drop irrigation pipe |
-
2011
- 2011-10-30 CN CN2011103406070A patent/CN102390061A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3449791A (en) * | 1966-06-20 | 1969-06-17 | James B Zetzsche Jr | Irrigation pipe |
| CN2732397Y (en) * | 2004-05-25 | 2005-10-12 | 杨凌秦川节水灌溉设备工程有限公司 | Point position type drip irrigation pipe perforating machine |
| CN2843789Y (en) * | 2005-08-04 | 2006-12-06 | 武志远 | High-speed continuous punching machine for dripping irrigation pipe |
| CN201745048U (en) * | 2010-06-08 | 2011-02-16 | 张永新 | Drip irrigation belt punching machine |
| CN202412351U (en) * | 2011-10-30 | 2012-09-05 | 天津盛大机械制造有限公司 | High-speed punching device for thick-wall drop irrigation pipe |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047948A (en) * | 2013-01-06 | 2013-04-17 | 高利强 | Non-contact detection system for punching position of water dropper of drip irrigation tube |
| US9603315B2 (en) | 2013-10-10 | 2017-03-28 | Maillefer Sa | Device and method for detecting a dripper |
| US20160236284A1 (en) * | 2013-10-10 | 2016-08-18 | Maillefer Sa | Device and method for drilling an irrigation pipe at dripper location |
| CN104126485A (en) * | 2014-08-01 | 2014-11-05 | 武志生 | Anti-blocking drip irrigation pipe and manufacturing method |
| CN104126485B (en) * | 2014-08-01 | 2016-08-31 | 武志生 | A kind of anti-block dripping pipe and preparation method |
| CN106239612B (en) * | 2016-08-12 | 2017-12-19 | 武汉金牛经济发展有限公司 | A kind of efficient punch device of PE, PVC leaky pipe |
| CN106239612A (en) * | 2016-08-12 | 2016-12-21 | 武汉金牛经济发展有限公司 | A kind of efficient punch device of PE, PVC leaky pipe |
| CN111070625A (en) * | 2018-10-20 | 2020-04-28 | 深圳鸿胜瑞机械有限公司 | Vacuum shaping pipe for pipe forming and processing technology thereof |
| CN110640831A (en) * | 2019-10-29 | 2020-01-03 | 江苏华源节水股份有限公司 | Drip irrigation pipe belt perforating device |
| CN110722634A (en) * | 2019-10-29 | 2020-01-24 | 江苏华源节水股份有限公司 | Method for punching drip irrigation pipe belt |
| CN110722634B (en) * | 2019-10-29 | 2021-01-26 | 江苏华源节水股份有限公司 | Method for punching drip irrigation pipe belt |
| CN110640831B (en) * | 2019-10-29 | 2023-07-18 | 江苏华源节水股份有限公司 | Drip irrigation pipe belt perforating device |
| CN111438725A (en) * | 2020-03-11 | 2020-07-24 | 熊雪凤 | Drip tube notching device capable of driving cutting mechanism to move and used for agricultural irrigation |
| CN117697875A (en) * | 2024-02-06 | 2024-03-15 | 山东斯马特农业科技有限公司 | Water-saving irrigation drip irrigation zone puncher |
| CN117697875B (en) * | 2024-02-06 | 2024-04-09 | 山东斯马特农业科技有限公司 | Water-saving irrigation drip irrigation zone puncher |
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Application publication date: 20120328 |