CN102382540A - High luster aqueous anticorrosion paint for engineering machinery chassis and its preparation method - Google Patents

High luster aqueous anticorrosion paint for engineering machinery chassis and its preparation method Download PDF

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CN102382540A
CN102382540A CN2011103036444A CN201110303644A CN102382540A CN 102382540 A CN102382540 A CN 102382540A CN 2011103036444 A CN2011103036444 A CN 2011103036444A CN 201110303644 A CN201110303644 A CN 201110303644A CN 102382540 A CN102382540 A CN 102382540A
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agent
water
engineering machinery
machinery chassis
high gloss
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CN102382540B (en
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韩文生
许振阳
张红
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Qingtian Material Technology Co., Ltd
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Guangzhou Kinte Industrial Co Ltd
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Abstract

The invention discloses a high luster aqueous anticorrosion paint for an engineering machinery chassis, which comprises the following ingredients by weight percentage: 20-50% of aqueous resin, 0.01-0.08% of drier, 0.05-0.5% of neutralizer, 2-6% of dispersant, 10-32% of pigment and filler, 0.5-1% of anti-settling agent, 0.1-1% of wetting agent, 0.1-1% of leveling agent, 0.5-1% of thixotropic thickener, 0.1-1% of antifoaming agent, 0.5-1% of flash rusting resistant agent, 1.5-8% of cosolvent and 20-50% of deionized water. The invention also discloses a preparation method of the aqueous anticorrosion paint. The aqueous anticorrosion paint of the present invention has excellent anticorrosion performance, which is excellent corrosion resistance of an antirust priming paint, and can be substituted of a present solvent type chassis paint, the coating has good physical and chemical performances and corrosion resistance performance.

Description

A kind of high gloss engineering machinery chassis water-based anticorrosive paint and preparation method thereof
Technical field
The present invention relates to a kind of chemistry painting industry, especially relate to a kind of high gloss engineering machinery chassis water-based anticorrosive paint.The invention still further relates to the preparation method of this coating.
Background technology
Improving constantly of Along with people's Environmental awareness, solvent based coating is faced with serious challenge because of containing a large amount of volatile organic compoundss, and water-borne coatings is saved ample resources with water as solvent; Fire hazard when water-borne coatings has been eliminated construction; Reduced topsoil; Water-borne coatings only adopts a small amount of hypotoxicity alcohol ethers organic solvent, has improved operating environmental condition.The content of organic solvent in the general water-borne coatings in coating is between 10wt%~15wt%, and is remarkable to reducing pollution saving resource impact.Water-borne coatings can directly apply construction in wet surface and wet environment; Water-borne coatings is good to material surface flexibility, and coating adhesion is strong.
The engineering machinery overwhelming majority is field work, and operating mode is abominable, and the engineering machinery application prolongs machine life to the corrosion protection of car body, makes it bring into play functions of use preferably and has great importance.At present; The most solvent-borne type chassis paints that adopt of engineering machinery chassis producer; The shortcoming of solvent based coating has been to use a large amount of solvents contaminate environment that wastes energy, produce and the brushing process when the volatilization meeting of some noxious solvent of neutralization brushing back to the healthy generation of person harmful effect, present; Progressively enforcement along with national environmental protection policy and energy-saving and emission-reduction policy; The research and development direction of coating is more and clearer and more definite, seeks VOC exactly and constantly reduces, until the coating that is zero, and engineering machinery coating is when guaranteeing high-decoration, high anti-corrosion; Just develop, and water-based paint is wherein most important developing direction towards employing environmental-protecting performance good material and process orientation.
Engineering machinery chassis application Water-borne modification is the focus that current engineering machinery chassis application is used; More domestic engineering machinery producers begin on tractor, agricultural vehicle, to attempt the applying waterborne chassis paint; Replace solvents type protective system, but these water-based chassis paint glossiness are lower at present, need finishing paint; Improve ornamentally, simultaneously neutral salt spray test can only reach about 160 hours.
Summary of the invention
It is a kind of high gloss engineering machinery chassis water-based anticorrosive paint that the object of the invention provides; This water-based anticorrosive paint has normal temperature self-drying or low-temperature bake, easy construction, has good corrosion prevention performance; Promptly have the good solidity to corrosion of rust-proofing primer, have the high gloss and the high-decoration of finish paint again, spraying one deck gets final product; Do not need finishing paint; Effect with bottom surface unification can adopt methods constructions such as aerial spraying, Airless spraying, the auxiliary Airless spraying of air and electrostatic spraying, has nonflammable, non-explosive, low toxicity, advantages such as low pollution, low cost and easy construction; Can substitute present solvent-borne type chassis paint fully, coating possesses good physicochemical performance and corrosion resistance nature.
Another object of the present invention provides the preparation method of above-mentioned water-based anticorrosive paint.
First purpose of the present invention realizes through following technical measures: a kind of high gloss engineering machinery chassis water-based anticorrosive paint comprises following components in weight percentage:
Figure BDA0000096101250000021
Water-base resin of the present invention adopts the aqueous acrylic modified epoxy ester emulsion.
Dispersion agent of the present invention adopts macromolecular multi-component acid homopolymer dispersion agent or polyprotonic acid copolymer dispersant.
Macromolecular multi-component acid homopolymer dispersion agent of the present invention can adopt polyacrylic acid derivative, like EFKA-4585; Perhaps polymethacrylate derivative is as 5040; Perhaps polyether derivative etc.
Polyprotonic acid copolymer dispersant of the present invention can adopt maleic anhydride copolymer, like corresponding products such as BYK-190; Perhaps condensation naphthalenesulfonate is like Clariant 2774 corresponding products such as grade; Perhaps vinylbenzene cis-butenedioic anhydride is like corresponding products such as BYK-191 and BYK192.
Color stuffing of the present invention can adopt one or more the mixture in carbon black, iron oxide black, ultra-fine barium sulfate, aluminium triphosphate, zn phosphate, water molecules barrier agent, mica powder, talcum powder and the silicon-dioxide.
Siccative of the present invention can adopt one or more mixture of siccative such as cobalt, manganese, lead, zinc, calcium, rare earth.
Anti-settling agent of the present invention can adopt aerosil or wilkinite.
Wetting agent of the present invention can adopt one or more the mixture in the nonionogenic tensides such as alkylphenol polyvinyl ether, polyxyethylated alkylphenol and polyoxyethylene glycol alkyl aryl ether.Described alkylphenol polyvinyl ether can adopt products such as BYK346; Polyxyethylated alkylphenol can adopt products such as BYK348; But products such as polyoxyethylene glycol alkyl aryl ether TEGO4100, TEGO4000.
The mixture of one or more in flow agent employing organosilicon flow agent of the present invention, polyacrylate(s) flow agent and the fluorine surfactant.Described organosilicon flow agent can adopt products such as GLIDE450, BYK330, BYK310 and GLIDE100.
The mixture of one or more in the products such as thixotropic thickening agent employing associativity polyurethane thickener of the present invention, Natvosol, biuret thickening material.Described associativity polyurethane thickener can adopt products such as Rheovis132 and Rheovis112; Described Natvosol can adopt products such as HS100000YP2; Described biuret thickening material can adopt products such as BYK-425, BYK-420.
The mixture of one or more in skimmer employing silicone antifoam agent, polyether antifoam agent and the mineral oil defoaming agent of the present invention.Described silicone antifoam agent can adopt products such as the TEGO-825, BYK-018 of Bi Ke company.Described polyether antifoam agent can adopt products such as Clariant C331.
Anti-sudden strain of a muscle erosion agent of the present invention is the solution that delays corrosion of metal, the mixture of one or more in the corresponding products such as employing Sodium Nitrite, Sodium Benzoate, organic amine inhibiter and Sodium orthomolybdate.Wherein, described organic amine inhibiter can adopt Halox-510, Halox-515 etc.
Solubility promoter employing alcoholic solvent of the present invention or pure ether solvent or alcohols mix with pure ether solvent; Described alcohols is propyl carbinol, isopropylcarbinol or Ucar 35, and described pure ethers is one or more the mixture in the corresponding products such as ethylene glycol monobutyl ether, dipropylene glycol butyl ether, Diethylene Glycol monobutyl ether acetate.
Neutralizing agent of the present invention is ammoniacal liquor, sodium hydroxide, N, the mixture of one or more in N-dimethylethanolamine and the triethylamine.
Second purpose of the present invention realizes through following technical measures: a kind of preparation method of high gloss engineering machinery chassis water-based anticorrosive paint, and it may further comprise the steps:
(1) water-base resin is partly added in the steel basin, add dispersion agent, add color stuffing and anti-settling agent while stirring, be uniformly dispersed then;
(2) with finely dispersed material in the step (1) levigate after, add wetting agent, flow agent, thixotropic thickening agent, siccative, neutralizing agent, skimmer, anti-erosion agent, solubility promoter, deionized water and the remaining water-based resin of dodging, stir; The adjustment pH value; Leave standstill, filter, packing.
Described step (1) the material dispersed time is 15~25 minutes, and temperature is controlled at below 50 ℃.
In the described step (2) material adopt sand milling levigate to the material fineness be below the 15um; Material after levigate stirs; The adjustment pH value is 8.0-8.5; Time of repose was at least 20-30 minute, adopted the 250-350 eye mesh screen during filtration.
The present invention compared with prior art has following beneficial effect:
(1) the engineering machinery chassis water-based anticorrosive paint need have good solidity to corrosion, when selecting the high base-material of solidity to corrosion, must add a certain amount of rust-stabilising pigment; And the rust-stabilising pigment oil number is bigger, has extinction, reduces the glossiness of filming; And the present invention adds an amount of good rust-stabilising pigment of solidity to corrosion guaranteeing that coating films under the corrosion proof prerequisite, and the coordination of solidity to corrosion and this contradiction index of high glossiness is got up; Adopt the coating of engineering machinery chassis water-based anticorrosive paint provided by the invention application to have high glossiness; Its glossiness >=60%, the gloss that it is optimum even >=90%, and have good solidity to corrosion; Paint film no change when its anti-neutral salt spray reaches 240h has the effect of bottom surface unification.
(2) engineering machinery chassis water-based anticorrosive paint construction provided by the invention is very convenient; Can adopt method constructions such as aerial spraying, Airless spraying, the auxiliary Airless spraying of air and electrostatic spraying; The condition of cure that can adapt to the low-temperature bake of existing oiliness spraying coating line; Can be 60 ℃~80 ℃ following fast setting film forming, also can ambient cure, the paint film after the curing has characteristics such as good gloss, hardness, anti-neutral salt spray, anti scuffing is good.Simultaneously, it is very little that the present invention changes the error that causes to humiture, as long as suitably the adjustment working viscosity can solve; Can both well satisfy for the electrostatic painting process condition, can comply with the running of flow line high-level efficiency.
(3) water-base resin in the high gloss engineering machinery chassis water-based anticorrosive paint provided by the invention adopts the aqueous acrylic modified epoxy ester emulsion; Solubility promoter is an innoxious solvent, and content is less; Color stuffing is heavy metal such as leaded chromium not all; Its content of volatile organic compound is lower than the requirement of China to the water-borne coatings limits of harmful substances; Have nonflammable, non-explosive, low toxicity, the low pollution and characteristics cheaply; Be a kind of coating of environmental protection, can substitute present solvent-borne type chassis paint fully.
Embodiment
The present invention will be described to enumerate a part of specific embodiment below, is necessary to be pointed out that at this following specific embodiment only is used for the present invention is described further, and do not represent the restriction to protection domain of the present invention.Some nonessential modifications that other people make according to the present invention and adjustment still belong to protection scope of the present invention.
Embodiment 1~4 engineering machinery chassis water-based anticorrosive paint is formed referring to table one; The preparation method is following: water-base resin is partly added in the steel basin; Add dispersion agent, add color stuffing and anti-settling agent in the whipping process, disperse 20 minutes to being uniformly dispersed; Temperature is controlled at below 50 degree, is milled to fineness below 15um with sand milling then.Add wetting agent, flow agent, thixotropic thickening agent, skimmer, anti-erosion agent, solubility promoter, neutralizing agent, siccative, deionized water and the remaining water-based resin of dodging then, stirring at low speed is even.The adjustment pH value is to 8.0-8.5.Leave standstill and adopted 300 eye mesh screens to filter and package afterwards in 30 minutes.
Wherein, water-base resin adopts the aqueous acrylic modified epoxy ester emulsion, like corresponding products such as Jin Huili company, Qingdao Haiyang chemical research institutes.
Table one
Figure BDA0000096101250000051
Figure BDA0000096101250000061
The waterborne metal anti-corrosive paint of the foregoing description 1~4 is sprayed on the pretreated carbon steel sheet 60 ℃~80 ℃ following 30 minutes baking-curings after with the deionized water dilution.The cured coating film performance is referring to table two:
Table two
Figure BDA0000096101250000062

Claims (10)

1. a high gloss engineering machinery chassis water-based anticorrosive paint is characterized in that, comprises following components in weight percentage:
Figure FDA0000096101230000011
2. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 1 is characterized in that, described water-base resin adopts the aqueous acrylic modified epoxy ester emulsion; Described dispersion agent adopts macromolecular multi-component acid homopolymer dispersion agent or polyprotonic acid copolymer dispersant.
3. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 2 is characterized in that, described macromolecular multi-component acid homopolymer dispersion agent adopts polyacrylic acid derivative or polymethacrylate derivative or polyether derivative; Described polyprotonic acid copolymer dispersant adopts maleic anhydride copolymer or condensation naphthalenesulfonate or vinylbenzene cis-butenedioic anhydride.
4. according to claim 1 or 2 or 3 described high gloss engineering machinery chassis water-based anticorrosive paints; It is characterized in that the mixture of one or more in described color stuffing employing carbon black, iron oxide black, ultra-fine barium sulfate, aluminium triphosphate, zn phosphate, water molecules barrier agent, mica powder, talcum powder and the silicon-dioxide; Described anti-settling agent adopts aerosil or wilkinite.
5. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 4; It is characterized in that the mixture of one or more in described wetting agent employing alkylphenol polyvinyl ether, polyxyethylated alkylphenol and the polyoxyethylene glycol alkyl aryl ether; The mixture of one or more in described flow agent employing organosilicon flow agent, polyacrylate(s) flow agent and the fluorine surfactant.
6. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 4 is characterized in that, the mixture of one or more in described thixotropic thickening agent employing associativity polyurethane thickener, Natvosol, the biuret thickening material; The mixture of one or more in described skimmer employing silicone antifoam agent, polyether antifoam agent and the mineral oil defoaming agent.
7. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 4 is characterized in that, the mixture of one or more in described anti-sudden strain of a muscle erosion agent employing Sodium Nitrite, Sodium Benzoate, organic amine inhibiter and the Sodium orthomolybdate; Described solubility promoter employing alcoholic solvent or pure ether solvent or alcohols mix with pure ether solvent.
8. high gloss engineering machinery chassis water-based anticorrosive paint according to claim 4 is characterized in that, described siccative adopts one or more mixture of cobalt, manganese, lead, zinc, calcium, rare earth drier; Described neutralizing agent is ammoniacal liquor, sodium hydroxide, N, the mixture of one or more in N-dimethylethanolamine and the triethylamine.
9. the preparation method of the described high gloss engineering machinery chassis of the arbitrary claim of claim 1~8 water-based anticorrosive paint is characterized in that it may further comprise the steps:
(1) water-base resin is partly added in the steel basin, add dispersion agent, add color stuffing and anti-settling agent while stirring, be uniformly dispersed then;
(2) with finely dispersed material in the step (1) levigate after, add wetting agent, flow agent, thixotropic thickening agent, siccative, neutralizing agent, skimmer, anti-erosion agent, solubility promoter, deionized water and the remaining water-based resin of dodging, stir; The adjustment pH value; Leave standstill, filter, packing.
10. the preparation method of high gloss engineering machinery chassis water-based anticorrosive paint according to claim 9 is characterized in that, described step (1) the material dispersed time is 15~25 minutes, and temperature is controlled at below 50 ℃; In the described step (2) material adopt sand milling levigate to the material fineness be below the 15um; Material after levigate stirs; The adjustment pH value is 8.0-8.5; Time of repose was at least 20-30 minute, adopted the 250-350 eye mesh screen during filtration.
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