A kind of SCR catalytic converter for the diesel engine vent gas processing
Technical field
The present invention relates to diesel exhaust aftertreatment system field, relate in particular the SCR catalyst converter that diesel engine vent gas is processed.
Background technique
Diesel engine is all having obvious advantage, particularly CO than petrol engine aspect power character, Economy and reliability
2Discharge lowly, its purposes expands on all kinds of vehicles gradually.But it is nitrogen oxide (NO that there is maximum problem in diesel engine
x) and particulate matter (PM) discharging seriously.Along with Chinese emission control regulations are more and more tighter, and domestic diesel engine performance and oil product problem, depend the emission controls by improving combustion measure alone and seem unable to do what one wishes, therefore be necessary to take the outer after-treatment device of machine to reach emissions object.
Diesel motor exhaust selective catalytic reduction technology (SCR) is the outer post-processing technology of a kind of machine of vehicle diesel engine, can effectively improve diesel engine NO
xDischarging, and insensitive to the diesel oil sulphur content.This technology is by spraying into certain density urea liquid, the NH that produces after pyrolysis (reaction 1) and hydrolysis (reaction 2) in outlet pipe
3And NO
xReduction reaction (reaction 3-5) occurs in catalytic converter, with NO
xBe converted into H
2O and N
2
(NH
2)
2CO→NH
3+HNCO (1)
H
2O+HNCO→NH
3+CO
2 (2)
4NO+4NH
3+O
2→4N
2+6H
2O (3)
2NH
3+NO+NO
2→2N
2+3H
2O (4)
6NO
2+8NH
3→7N
2+12H
2O (5)
For the main evaluation index of the SCR catalytic converter that is used for the diesel engine vent gas processing, can be estimated by following index:
1, the distribution of fluid between each catalyst carrier and the flow uniformity value of each catalyst carrier front-end face.
Improve the mass flow distribution of tail gas between each catalyst carrier, be conducive to improve the utilization ratio of carried catalyst, improve the transformation efficiency of catalyzer; Be conducive to reduce the pressure loss of air-flow on catalyst carrier; Be conducive to catalyst carrier and reach faster initiation temperature.
2, the pressure loss of system
A part of whole vent systems during the pressure loss of catalytic converter, the pressure loss that reduces catalytic converter is conducive to reduce the back pressure of vent systems, thereby is conducive to improve the performance of motor.
3, air speed
The size of air speed has been reacted the waiting time of air-flow on catalyst carrier.Air speed is less, and the waiting time of air-flow in catalyst carrier is longer, and transformation efficiency is just higher.
4, acoustic insertion loss
Summary of the invention
Purpose of the present invention is to provide the mixed performance of a kind of good flowing properties, exhaust and urea good, crushing is moderate, and has certain noise elimination function, is used for the SCR catalytic converter that diesel engine vent gas is processed.
For realizing above purpose, the technological scheme that this patent adopts is:
A kind of SCR catalytic converter for the diesel engine vent gas processing, comprise housing, right baffle-plate, right baffle plate, gas inlet pipe, gas backstreaming pipe, gas outlet tube and one or more catalyst carrier assembly that be arranged in parallel, the left baffle interval is arranged in housing, and housing is separated into the air-inlet cavity in left side, the mixing chamber of centre and the outlet chamber on right side; Right baffle-plate is separated air-inlet cavity and mixing chamber, and right baffle-plate is provided with a plurality of perforates, air-inlet cavity and mixing chamber can be communicated with; Right baffle plate is separated mixing chamber and outlet chamber; Gas inlet pipe is inserted in housing from the housing left side, passes right baffle-plate, is connected with right baffle plate sealing, and gas inlet pipe is opened the apertures of arranging in the mixing chamber position more; The gas backstreaming pipe inserts and is placed in described mixing chamber from right baffle-plate top, and is connected with right baffle plate sealing, opens the apertures of arranging on described gas backstreaming pipe more; The gas steam outlet pipe is from housing right side insertion housing; Described catalyst carrier assembly is arranged in mixing chamber, its axial and gas inlet tube parallel to an axis, and be connected between right baffle-plate and right baffle plate, be communicated with air inlet, two chambeies of giving vent to anger respectively, described each catalyst carrier assembly comprises at least one carrier, is coated on the outer liner of carrier and is coated on the outer shell of liner, and described carrier is provided with many axial passages that run through both ends of the surface.
According to the present invention, be provided with one or more catalyst carrier assemblies that be arranged in parallel in described mixing chamber, described each catalyst carrier assembly comprises the carrier of two or more series connection.Catalyst carrier assembly housing and liner can be protected and holding carrier, prevent that carrier lost efficacy at work.
According to the present invention, described each catalyst carrier is cylindrical structural, and is provided with vertically many parallel channels that run through both ends of the surface, and the internal surface of each passage is provided with catalyst coat.Described catalyzer is that zeolite based catalysts or scherbinaite are catalyst based.Axial passage on described carrier is straight way.
A kind of SCR catalytic converter for the diesel engine vent gas processing of the present invention, gas inlet pipe is connected with diesel engine exhaust, diesel engine exhaust and urea enter gas inlet pipe and enter mixing chamber by the aperture on it, gas and urea mix in mixing chamber, then the aperture from the right baffle-plate enters air-inlet cavity, enter outlet chamber by each axial passage in carrier again, discharge from tail pipe by gas outlet tube at last.
A kind of SCR catalytic converter for the diesel engine vent gas processing of the present invention, the structure of air-inlet cavity, mixing chamber, gas inlet pipe and gas reflow pipe can guarantee that urea and exhaust have enough spaces to mix.The present invention has the advantage and disadvantage that mixed performance is good, crushing is moderate of good flowing properties, exhaust and urea, and has the effect of certain noise elimination.
Fig. 1 is the overall structure schematic diagram of a kind of SCR catalytic converter of processing for diesel engine vent gas of the present invention.
Fig. 2 is the top plan view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the structural representation of one group of catalyst carrier assembly of the present invention.
Fig. 5 is the enlarged view at B place in Fig. 4.
Fig. 6 is the enlarged view at C place in Fig. 4.
Wherein: the 1-air-inlet cavity; The 2-mixing chamber; The 3-outlet chamber; The 4-housing; The 5-right baffle-plate; The 6-gas inlet pipe; 7-catalyst carrier assembly; 8-gas backstreaming pipe; The right baffle plate of 9-; The 10-gas outlet tube; Aperture on the 61-gas inlet pipe; 71,73-catalyst carrier; 72,74-catalyst carrier assembly liner; 75-catalyst carrier package shell; The aperture of 81-gas backstreaming pipe.
Embodiment
Referring to Fig. 1 and Fig. 2, a kind of SCR catalytic converter for the diesel engine vent gas processing, comprise air-inlet cavity 1, mixing chamber 2, outlet chamber 3, housing 4, right baffle-plate 5, gas inlet pipe 6, catalyst carrier assembly 7, gas backstreaming pipe 8,, right baffle plate 9, gas outlet tube 10.Right baffle-plate 5 and right baffle plate 9 intervals are arranged in housing 4, and housing 4 is separated into air-inlet cavity 1, mixing chamber 2 and outlet chamber 3; Right baffle-plate 5 is separated air-inlet cavity 1 and mixing chamber 2, and right baffle-plate 5 is provided with a plurality of perforates, air-inlet cavity 1 and mixing chamber 2 can be communicated with; Right baffle plate 9 is separated mixing chamber 2 and outlet chamber 3; Gas inlet pipe 6 is passed right baffle-plate 5 in inserting housing from top, housing left side, is connected with right baffle plate 9 sealings, and gas inlet pipe 6 is opened the apertures 61 of arranging in the mixing chamber position more; Gas backstreaming pipe 8 is placed in described mixing chamber 2 from right baffle-plate top insertion, and is connected with right baffle plate sealing, and opens many row's apertures 81 on gas backstreaming pipe 8; Gas outlet tube 10 inserts housing from bottom, housing right side; Catalyst carrier assembly 7 is arranged in mixing chamber, its axial and gas inlet tube parallel to an axis, and be connected between right baffle-plate 5 and right baffle plate 9, be communicated with air-inlet cavity 1 and outlet chamber 3 respectively.
Referring to Fig. 4, catalyst carrier assembly 7 comprises carrier 71,73, is coated on the outer liner 72 of carrier, 74 and be coated on the outer shell 75 of liner.Described catalyst carrier assembly 7 is in series by two catalyst carriers 71,73; Respectively outer liner 72,74 coatings of suppressed by vector of described each catalyst carrier 71,73, catalyst carrier package shell 75 with catalyst carrier 71,73 and liner 72,74 connect and coat.Described each catalyst carrier 71,73 is cylindrical structural, and it is axially arranged with many parallel channels 711,731 that connect both ends of the surface, and the internal surface of each passage is provided with catalyst coat.Shell and liner can be protected and holding carrier, prevent that carrier lost efficacy at work.
The working principle that the present invention is used for the SCR catalytic converter of diesel engine vent gas processing can be described as follows in conjunction with Fig. 1 and Fig. 2:
Gas inlet pipe 6 is connected with diesel engine exhaust by flange, diesel engine exhaust enters gas inlet pipe 6, and enter mixing chamber 2 by the aperture of gas inlet pipe 6, gas and urea mix in mixing chamber 2, enter gas backstreaming pipe 8 by the aperture 81 on gas backstreaming pipe 8, then enter air-inlet cavity 1 by the aperture on right baffle-plate 5, then and enter outlet chamber 3 by each parallel channels 711,731 in carrier 7, discharge from tail pipe by gas outlet tube 10 at last.