CN102368440A - Method for reversely winding continuous coil by vertical winding machine and special tool - Google Patents
Method for reversely winding continuous coil by vertical winding machine and special tool Download PDFInfo
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- CN102368440A CN102368440A CN2011103792757A CN201110379275A CN102368440A CN 102368440 A CN102368440 A CN 102368440A CN 2011103792757 A CN2011103792757 A CN 2011103792757A CN 201110379275 A CN201110379275 A CN 201110379275A CN 102368440 A CN102368440 A CN 102368440A
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Abstract
The invention relates to a method for reversely winding a continuous coil by a vertical winding machine and a special tool, belonging to the technical field of transformer machining technologies. The technical scheme provided by the invention is as follows: the special tool comprises a plug plate (1), a supporting plate (2), a fan-shaped block (3) and a plurality of washers (4); one end of the plug plate is bent to the right angle so that the plug plate can be connected with the supporting plate and the fan-shaped cushion block via bolts; the plug plate and the supporting plate are parallel to each other in arrangement; long-strip shaped bolt mounting and adjusting holes are disposed in the supporting plate; the bolts pass through the bolt mounting and adjusting holes to adjust the position of the supporting plate in the horizontal direction; the washers are arranged between the plug plate and the supporting plate to adjust the position of the supporting plate in the vertical direction, that is to say, a gap between the plug plate and the supporting plate is adjusted; and the washers are arranged between the supporting plate and the fan-shaped cushion block to adjust the height of the fan-shaped block. According to the invention, a tool is unnecessary to remanufacture according to the inner diameter and the radial direction of the coil so that the cost can be saved and the efficiency can be increased.
Description
Technical field
The present invention relates to the method and the special tooling of the coiling of a kind of vertical coil winding machine continuous coil reverse section, belong to transformer technology field.
Background technology
At present; The method of vertical coil winding machine continuous coil reverse section coiling is: after the coiling of the positive section of coil is accomplished; Fan-shaped frock is evenly placed on the online cake, then with the anti-section of coil on the supporting plate of fan-shaped frock, then through coil winding machine with the anti-section of coil on winding former.This kind frock need be made again according to the internal diameter of coil and radial and needs and met internal coil diameter and radial fan-shaped frock, and when the coil-type of coiling more just needs to make more fan-shaped frock, this has just brought a lot of negative benefits to enterprise.The shortcoming of background technology is: need make different fan-shaped frocks with radial according to the internal diameter of coil, increase cost to enterprise.
Summary of the invention
The purpose of this invention is to provide the method and the special tooling of the coiling of a kind of vertical coil winding machine continuous coil reverse section, easy to use, do not need to practice thrift cost according to the internal diameter of coil and radial and make frock again, solve the problems referred to above that background technology exists.
Technical scheme of the present invention is: the special tooling of vertical coil winding machine continuous coil reverse section coiling comprises plate, supporting plate, secter pat and several pads, crooked 90 degree of an end of plate; Be connected with fan-shaped cushion block with supporting plate through bolt; Plate, the supporting plate layout that is parallel to each other, supporting plate is provided with the bolt install adjustment hole of strip, and bolt passes bolt install adjustment hole; Can adjust the position of supporting plate horizontal direction; Pad is arranged between plate and the supporting plate, can adjust the position of supporting plate vertical direction, just regulates the gap of plate and supporting plate; Pad is arranged between supporting plate and the fan-shaped cushion block, regulates the height of secter pat.
The gap that plate and supporting plate constitute is regulated according to the height of the winding wire of coiling, makes plate and supporting plate just be stuck on the line cake; The height of the secter pat of regulating with pad is close with the width of winding wire wire gauge.
The plate material is that stainless steel, supporting plate material are that epoxy resin, secter pat material are epoxy resin, and spacer thickness is 1～2mm.
The gap that said plate and supporting plate constitute is regulated according to the height of the winding wire of coiling; For example: the situation during two line cakes of plate card; Highly be: the thickness of the width of the wire gauge of 2 * winding wire+oil clearance cushion block, regulate making plate and supporting plate just be stuck on the line cake; The height of the secter pat of regulating with pad is close with the width of winding wire wire gauge, generally greater than winding wire wire gauge width 1～2mm, can prevent that like this lead from coming off on secter pat.
The method of vertical coil winding machine continuous coil reverse section coiling; Comprise following steps: after 1. the coiling of the positive section of coil is accomplished; The plate of several special toolings is stuck on the line cake of coiling completion uniformly; Secter pat external diameter in the supporting plate upper edge of special tooling carries out coiling, and coiling replaces after the number of turn of regulation and turns over cake; 2. the method for turning over cake that replaces is that an outermost circle lead is taken on this anti-section line cake; Start coil winding machine; Coil on the special tooling supporting plate can break away from the supporting plate of special tooling automatically by circle, be wound on the winding former on the vertical coil winding machine, accomplishes until anti-section line cake coiling; 3. special tooling is taken off, anti-section line cake will drop on the positive section coil, and at last this anti-section line cake tension promptly being accomplished should anti-section coil.
Good effect of the present invention: the present invention does not need according to the internal diameter of coil and the radial frock of making again, practices thrift cost, raises the efficiency.
Description of drawings
Fig. 1 is an embodiment of the invention sketch map;
Fig. 2 is an embodiment of the invention centerboard sketch map;
Fig. 3 is a supporting plate sketch map in the embodiment of the invention;
Fig. 4 is a secter pat sketch map in the embodiment of the invention;
Fig. 5 is an embodiment of the invention Intermediate gasket sketch map;
Fig. 6 is that the present invention uses sketch map;
Among the figure: the line cake 5 that plate 1, supporting plate 2, secter pat 3, pad 4, coiling are accomplished, winding former 6, an outermost circle lead 7.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further specified through embodiment.
The special tooling of vertical coil winding machine continuous coil reverse section coiling comprises plate 1, supporting plate 2, secter pat 3 and several pads 4, crooked 90 degree of an end of plate; Be connected with fan-shaped cushion block with supporting plate through bolt; Plate, the supporting plate layout that is parallel to each other, supporting plate is provided with the bolt install adjustment hole of strip, and bolt passes bolt install adjustment hole; Can adjust the position of supporting plate horizontal direction; Pad is arranged between plate and the supporting plate, can adjust the position of supporting plate vertical direction, just regulates the gap of plate and supporting plate; Pad is arranged between supporting plate and the fan-shaped cushion block, regulates the height of secter pat.
The plate material is that stainless steel, supporting plate material are that epoxy resin, secter pat material are epoxy resin, and spacer thickness is 1～2mm.
The method of vertical coil winding machine continuous coil reverse section coiling; Comprise following steps: after 1. the coiling of the positive section of coil is accomplished; The plate of several special toolings is stuck on the line cake 5 of coiling completion uniformly; Secter pat external diameter in the supporting plate upper edge of special tooling carries out coiling, and coiling replaces after the number of turn of regulation and turns over cake; 2. the method for turning over cake that replaces is that an outermost circle lead 7 is taken on this anti-section line cake; Start coil winding machine; Coil on the special tooling supporting plate can break away from the supporting plate of special tooling automatically by circle, be wound on the winding former 6 on the vertical coil winding machine, accomplishes until anti-section line cake coiling; 3. special tooling is taken off, anti-section line cake will drop on the positive section coil, and at last this anti-section line cake tension promptly being accomplished should anti-section coil.
The gap that plate and supporting plate constitute is regulated according to the height of the winding wire of coiling, makes plate and supporting plate just be stuck on the line cake; The height of the secter pat of regulating with pad is close with the width of winding wire wire gauge.
The gap that said plate and supporting plate constitute is regulated according to the height of the winding wire of coiling; For example: the situation during two line cakes of plate card; Highly be: the thickness of the width of the wire gauge of 2 * winding wire+oil clearance cushion block, regulate making plate and supporting plate just be stuck on the line cake; The height of the secter pat of regulating with pad is close with the width of winding wire wire gauge, generally greater than winding wire wire gauge width 1～2mm, can prevent that like this lead from coming off on secter pat.
An outermost circle lead 7 is to replace when turning over cake the outermost layer lead on the supporting plate to be taken the circle lead on this anti-section line cake.
Claims (5)
1. the special tooling of vertical coil winding machine continuous coil reverse section coiling is characterized in that comprising plate (1), supporting plate (2), secter pat (3) and several pads (4), crooked 90 degree of an end of plate; Be connected with fan-shaped cushion block with supporting plate through bolt; Plate, the supporting plate layout that is parallel to each other, supporting plate is provided with the bolt install adjustment hole of strip, and bolt passes bolt install adjustment hole; Can adjust the position of supporting plate horizontal direction; Pad is arranged between plate and the supporting plate, can adjust the position of supporting plate vertical direction, just regulates the gap of plate and supporting plate; Pad is arranged between supporting plate and the fan-shaped cushion block, regulates the height of secter pat.
2. according to the special tooling of the said vertical coil winding machine continuous coil reverse section coiling of claim 1, it is characterized in that the plate material is that stainless steel, supporting plate material are that epoxy resin, secter pat material are epoxy resin, spacer thickness is 1～2mm.
3. the method for vertical coil winding machine continuous coil reverse section coiling; It is characterized in that comprising following steps: after 1. the coiling of the positive section of coil is accomplished; The plate of several special toolings is stuck on the line cake (5) of coiling completion uniformly; Secter pat external diameter in the supporting plate upper edge of special tooling carries out coiling, and coiling replaces after the number of turn of regulation and turns over cake; 2. the method for turning over cake that replaces is that an outermost circle lead (7) is taken on this anti-section line cake; Start coil winding machine; Coil on the special tooling supporting plate can break away from the supporting plate of special tooling automatically by circle, be wound on the winding former (6) on the vertical coil winding machine, accomplishes until anti-section line cake coiling; 3. special tooling is taken off, anti-section line cake will drop on the positive section coil, and at last this anti-section line cake tension promptly being accomplished should anti-section coil.
4. according to the method for the said vertical coil winding machine continuous coil reverse section coiling of claim 3, it is characterized in that the gap of plate and supporting plate formation is regulated according to the height of the winding wire of coiling, make plate and supporting plate just be stuck on the line cake; The height of the secter pat of regulating with pad is close with the width of winding wire wire gauge.
5. according to the method for claim 3 or 4 said vertical coil winding machine continuous coil reverse section coilings, it is characterized in that an outermost circle lead (7) is that transposition is taken the circle lead on this anti-section line cake with the outermost layer lead on the supporting plate when turning over cake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110379275A CN102368440B (en) | 2011-11-25 | 2011-11-25 | Method for reversely winding continuous coil by vertical winding machine and special tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110379275A CN102368440B (en) | 2011-11-25 | 2011-11-25 | Method for reversely winding continuous coil by vertical winding machine and special tool |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102368440A true CN102368440A (en) | 2012-03-07 |
| CN102368440B CN102368440B (en) | 2012-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110379275A Active CN102368440B (en) | 2011-11-25 | 2011-11-25 | Method for reversely winding continuous coil by vertical winding machine and special tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102930977A (en) * | 2012-11-01 | 2013-02-13 | 山东电力设备有限公司 | Continuous coil winding process method |
| CN118173376A (en) * | 2024-05-13 | 2024-06-11 | 顺特电气设备有限公司 | Encapsulation winding method of transformer |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03156904A (en) * | 1989-11-15 | 1991-07-04 | Mitsubishi Electric Corp | Manufacture of disc-shaped coil for electromagnetic induction machine |
| US5670725A (en) * | 1995-10-20 | 1997-09-23 | Daido Steel Co., Ltd. | Apparatus for dividing wire coils |
| CN201210443Y (en) * | 2008-04-30 | 2009-03-18 | 保定天威集团有限公司 | Adjustable pancake type coil reversing tool |
| JP2009110997A (en) * | 2007-10-26 | 2009-05-21 | Mitsubishi Electric Corp | Inductive electric appliance winding and winding method thereof |
| CN201270197Y (en) * | 2008-10-15 | 2009-07-08 | 中国北车集团大同电力机车有限责任公司 | Winding transition device for flip pancake coil of transformer |
| CN101513663A (en) * | 2009-03-27 | 2009-08-26 | 辽宁易发式电气设备有限公司 | Tool for continuous coil reverse coiling of a vertical coiling machine and a coiling method thereof |
| CN201829341U (en) * | 2008-10-17 | 2011-05-11 | 特变电工沈阳变压器集团有限公司 | Technical supporting plate used for continuous coil reverse coiling |
-
2011
- 2011-11-25 CN CN201110379275A patent/CN102368440B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03156904A (en) * | 1989-11-15 | 1991-07-04 | Mitsubishi Electric Corp | Manufacture of disc-shaped coil for electromagnetic induction machine |
| US5670725A (en) * | 1995-10-20 | 1997-09-23 | Daido Steel Co., Ltd. | Apparatus for dividing wire coils |
| JP2009110997A (en) * | 2007-10-26 | 2009-05-21 | Mitsubishi Electric Corp | Inductive electric appliance winding and winding method thereof |
| CN201210443Y (en) * | 2008-04-30 | 2009-03-18 | 保定天威集团有限公司 | Adjustable pancake type coil reversing tool |
| CN201270197Y (en) * | 2008-10-15 | 2009-07-08 | 中国北车集团大同电力机车有限责任公司 | Winding transition device for flip pancake coil of transformer |
| CN201829341U (en) * | 2008-10-17 | 2011-05-11 | 特变电工沈阳变压器集团有限公司 | Technical supporting plate used for continuous coil reverse coiling |
| CN101513663A (en) * | 2009-03-27 | 2009-08-26 | 辽宁易发式电气设备有限公司 | Tool for continuous coil reverse coiling of a vertical coiling machine and a coiling method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102930977A (en) * | 2012-11-01 | 2013-02-13 | 山东电力设备有限公司 | Continuous coil winding process method |
| CN118173376A (en) * | 2024-05-13 | 2024-06-11 | 顺特电气设备有限公司 | Encapsulation winding method of transformer |
| CN118173376B (en) * | 2024-05-13 | 2024-07-23 | 顺特电气设备有限公司 | Encapsulation winding method of transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102368440B (en) | 2012-10-03 |
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Owner name: BAODING TIANWEI GROUP TEBIAN ELECTRIC CO., LTD. Free format text: FORMER OWNER: BAODING TIANWEI TEBIAN ELECTRIC CO., LTD. Effective date: 20131125 Owner name: BAODING TIANWEI BAOBIAN ELECTRIC CO., LTD. Free format text: FORMER OWNER: BAODING TIANWEI GROUP CO., LTD. Effective date: 20131125 |
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Free format text: CORRECT: ADDRESS; FROM: 071051 BAODING, HEBEI PROVINCE TO: 071056 BAODING, HEBEI PROVINCE |
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Effective date of registration: 20131125 Address after: 071056 West Road, Hebei, Baoding, No. 2222, No. Patentee after: Baoding Tianwei Baobian Electric Co., Ltd. Patentee after: Baoding Tianwei Group Tebian Electric Co., Ltd. Address before: 071051, Hebei City, Baoding province ginkgo Road, No. 198 Jin Di garden complex Patentee before: Baoding Tianwei Group Co., Ltd. Patentee before: Baoding Tianwei Tebian Electric Co.,Ltd. |