CN102367612A - Wear-resistant steel wire ring - Google Patents
Wear-resistant steel wire ring Download PDFInfo
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- CN102367612A CN102367612A CN2011102624491A CN201110262449A CN102367612A CN 102367612 A CN102367612 A CN 102367612A CN 2011102624491 A CN2011102624491 A CN 2011102624491A CN 201110262449 A CN201110262449 A CN 201110262449A CN 102367612 A CN102367612 A CN 102367612A
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Abstract
The invention discloses a wear-resistant steel wire ring, which comprises an iron steel core base body, wherein a wear-resistant alloy material is plated and coated on the inner surface of the steel wire ring for forming a wear-resistant alloy layer, the wear-resistant alloy layer is made of materials of copper base wear-resistant alloy, and the copper base wear-resistant alloy comprises the following major ingredients in percentage by weight: 70 percent to 85 percent of Cu, 1 percent to 1.5 percent of Mn, 4.5 percent to 7 percent of Ni, 0.5 percent to 2.5 percent of Si, 2.5 percent to 4.5 percent of Fe, 4.0 percent to 6.5 percent of Cr and 1 percent to 2 percent of Ti. The wear-resistant alloy materials are formed on the inner surface on the steel wire ring through a hot spray coating process. The invention discloses the wear-resistant steel wire ring, a wear-resistant alloy layer is plated and coated on the inner surface of the iron steel core base body, and the wear-resistant performance of the steel wire ring in high-speed operation can be improved through the layer of alloy, so the service life of the steel wire ring is higher. Simultaneously, the matching of the layer of alloy materials is reasonable, the sources are rich, the implementation of the coating process is simple and convenient, the production cost is proper, and the higher practical performance is realized.
Description
Technical field
The present invention relates to a kind of steel traveler, it is easy to relate in particular to a kind of preparation technology, and the wear-resisting type steel traveler that cost is moderate belongs to the textile equipment technical field.
Background technology
Steel traveler is one of crucial equipment of ring spinning frame, twisting machine; It directly influences the twist, package density and broken end, filoplume value and the cotton balls quantity of yarn; Use the steel traveler of high-quality can promote the quality of yarn class; Improve resultant yarn output, reduce lap waste, reduce cost, improve output value benefit.
Contact-making surface between contact-making surface between steel traveler and the rings and steel traveler and the yarn all bears high wearing and tearing, in order to improve output, must steel traveler be risen to the higher speed of service, and this just has higher requirement to the ABRASION RESISTANCE and the intensity of steel traveler.In the existing technology; Through on steel traveler, applying suitable material, made the service behaviour of steel traveler promote greatly, still; Steel traveler for high-speed cruising; The performance performance of its ABRASION RESISTANCE aspect also can't reach instructions for use fully, and its production technology cost is higher, and Practical Performance is restricted.
Summary of the invention
To the demand, the invention provides a kind of wear-resisting type steel traveler, the wear-resistant alloy layer selection of this steel traveler inner surface plating is reasonable, and preparation technology is easy, has effectively promoted the anti-wear performance of steel traveler in high-speed cruising, the service life of having improved steel traveler.
The present invention is a kind of wear-resisting type steel traveler; This steel traveler comprises an irony steel core matrix; Described steel traveler inner surface plating wear resistant alloy material; Form wear-resistant alloy layer; This antifriction alloy layer material is the copper based wear-resistant alloy, and the main component of described copper based wear-resistant alloy and percentage composition thereof are: Cu 70%-85%, Mn 1%-1.5%, Ni 4.5%-7%, Si 0.5%-2.5%, Fe 2.5%-4.5%, Cr 4.0%-6.5% and Ti 1%-2%, described wear resistant alloy material takes shape in the steel traveler inner surface through hot-spraying technique.
In the present invention's one preferred embodiment, described wear-resistant alloy layer is plated on the inner surface of irony steel core matrix, and this technology can effectively reduce production costs, and guarantees the ABRASION RESISTANCE that the steel traveler working face is good.
In the present invention's one preferred embodiment, the main component of described copper based wear-resistant alloy and percentage composition thereof are: Cu 80%-85%, Mn 1.2%-1.5%, Ni 5%-6%, Si 0.8%-1.5%, Fe 3.5%-4%, Cr 5.0%-6.2% and Ti 1.2%-1.5%.
In the present invention's one preferred embodiment, described antifriction alloy layer thickness is 40-50um.
In the present invention's one preferred embodiment, the hardness of described wear-resistant alloy layer can reach 55-65HRC.
In the present invention's one preferred embodiment, the material of described irony steel core matrix can be 45 steel, 40Cr, 65Mn and 20CrMnTi etc.
In the present invention's one preferred embodiment, the thickness of described irony steel core matrix is 0.4-0.5mm.
The present invention has disclosed a kind of wear-resisting type steel traveler, and this steel traveler is at its irony steel core matrix inner surface plating one wear-resistant alloy layer, and this layer alloy can promote the anti-wear performance of steel traveler in high-speed cruising, makes the service life of steel traveler higher; Simultaneously, the collocation of this layer alloy material is rationally originated and is enriched, and plating technic is easy to implement, and production cost is moderate, has the advantages of high practicability ability.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation:
Fig. 1 is an embodiment of the invention wear-resisting type steel traveler structural representation;
Fig. 2 is an embodiment of the invention wear-resisting type steel traveler sectional drawing;
The mark of each parts is following in the accompanying drawing: 1, irony steel core matrix, 2, wear-resistant alloy layer.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
Fig. 1 is an embodiment of the invention wear-resisting type steel traveler structural representation; Fig. 2 is an embodiment of the invention wear-resisting type steel traveler sectional drawing; This steel traveler comprises an irony steel core matrix 1; Described steel traveler inner surface plating wear resistant alloy material; Form wear-resistant alloy layer 2; These wear-resistant alloy layer 2 materials are the copper based wear-resistant alloy, and the main component of described copper based wear-resistant alloy and percentage composition thereof are: Cu 70%-85%, Mn 1%-1.5%, Ni 4.5%-7%, Si 0.5%-2.5%, Fe 2.5%-4.5%, Cr 4.0%-6.5% and Ti 1%-2%, described wear resistant alloy material takes shape in the steel traveler inner surface through hot-spraying technique.
The main component and the percentage composition thereof of the copper based wear-resistant alloy that wear-resistant alloy layer 2 is selected for use in the wear-resisting type steel traveler of mentioning among the present invention are: Cu 80%-85%, Mn 1.2%-1.5%, Ni 5%-6%, Si 0.8%-1.5%, Fe 3.5%-4%, Cr 5.0%-6.2% and Ti 1.2%-1.5%.
Wear-resistant alloy layer 2 is plated on the inner surface of irony steel core matrix 1, and this technology can effectively reduce production costs, and guarantees the ABRASION RESISTANCE that the steel traveler working face is good; Wear-resistant alloy layer 2 prepares through hot-spraying technique, in the thermal spraying operating process, at first, the antifriction alloy batch mixing is heated to the semi-molten state, and its mode of heating can adopt electric arc or plasma arc heating; Then, through compressed-air actuated acceleration, make the melt granules high speed impact to the inner surface of irony steel core matrix 1, form laminated shim, the cooling back forms the coating of stratiform fast; The thickness of the wear-resistant alloy layer 2 that makes through hot-spraying technique is 40-50um, and the hardness of this wear-resistant alloy layer 2 can reach 55-65HRC; Wherein, the material of irony steel core matrix 1 can be 45 steel, 40Cr, 65Mn and 20CrMnTi etc., and its thickness is about 0.4-0.5mm.
The present invention has disclosed a kind of wear-resisting type steel traveler, is characterized in: this steel traveler is at its irony steel core matrix inner surface plating one wear-resistant alloy layer, and this layer alloy can promote the anti-wear performance of steel traveler in high-speed cruising, makes the service life of steel traveler higher; Simultaneously, the collocation of this layer alloy material is rationally originated and is enriched, and plating technic is easy to implement, and production cost is moderate, has the advantages of high practicability ability.
The above; Be merely the specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; Any those of ordinary skill in the art are in the technical scope that the present invention disclosed, and variation or the replacement that can expect without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (7)
1. wear-resisting type steel traveler; This steel traveler comprises an irony steel core matrix; It is characterized in that; Described steel traveler inner surface plating wear resistant alloy material forms wear-resistant alloy layer, and this antifriction alloy layer material is the copper based wear-resistant alloy; The main component of described copper based wear-resistant alloy and percentage composition thereof are: Cu 70%-85%, Mn 1%-1.5%, Ni 4.5%-7%, Si 0.5%-2.5%, Fe 2.5%-4.5%, Cr 4.0%-6.5% and Ti 1%-2%, described wear resistant alloy material takes shape in the steel traveler inner surface through hot-spraying technique.
2. wear-resisting type steel traveler according to claim 1 is characterized in that described wear-resistant alloy layer is plated on the inner surface of irony steel core matrix, and this technology can effectively reduce production costs, and guarantees the ABRASION RESISTANCE that the steel traveler working face is good.
3. wear-resisting type steel traveler according to claim 1; It is characterized in that the main component of described copper based wear-resistant alloy and percentage composition thereof are: Cu 80%-85%, Mn 1.2%-1.5%, Ni 5%-6%, Si 0.8%-1.5%, Fe 3.5%-4%, Cr 5.0%-6.2% and Ti 1.2%-1.5%.
4. wear-resisting type steel traveler according to claim 1 is characterized in that, described antifriction alloy layer thickness is 40-50um.
5. wear-resisting type steel traveler according to claim 4 is characterized in that the hardness of described wear-resistant alloy layer can reach 55-65HRC.
6. wear-resisting type steel traveler according to claim 1 is characterized in that, the material of described irony steel core matrix can be 45 steel, 40Cr, 65Mn and 20CrMnTi etc.
7. wear-resisting type steel traveler according to claim 6 is characterized in that, the thickness of described irony steel core matrix is 0.4-0.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102624491A CN102367612A (en) | 2011-09-07 | 2011-09-07 | Wear-resistant steel wire ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102624491A CN102367612A (en) | 2011-09-07 | 2011-09-07 | Wear-resistant steel wire ring |
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| CN102367612A true CN102367612A (en) | 2012-03-07 |
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| CN2011102624491A Pending CN102367612A (en) | 2011-09-07 | 2011-09-07 | Wear-resistant steel wire ring |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480583A (en) * | 2014-11-19 | 2015-04-01 | 常州市金海珑机械制造有限公司 | Abrasion-resistant steel wire ring |
| CN112077475A (en) * | 2020-09-09 | 2020-12-15 | 郑州大学 | Flux-cored wire for NCu30 nickel alloy seamless pipe welding for pressure-bearing equipment |
| CN112077476A (en) * | 2020-09-09 | 2020-12-15 | 郑州大学 | Matched flux-cored wire for fusion welding of seamless copper pipe for medical gas and vacuum |
| CN114941086A (en) * | 2021-04-23 | 2022-08-26 | 苏州列治埃盟新材料技术转移有限公司 | Copper alloy for manufacturing wear-resistant gear and processing technology thereof |
Citations (11)
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|---|---|---|---|---|
| GB2075058A (en) * | 1980-04-30 | 1981-11-11 | Ashton Ltd N C | Wear resistant aluminium bronze |
| JPS5770247A (en) * | 1980-10-22 | 1982-04-30 | Hitachi Chem Co Ltd | Wear resistant and high tension brass alloy |
| JPH0219524A (en) * | 1988-07-06 | 1990-01-23 | Kanai Hiroyuki | Traveler for spinning frame |
| CN1092817A (en) * | 1994-01-29 | 1994-09-28 | 东南大学 | High-strength wear-resistant complex brass alloy and thermal treatment process thereof |
| EP0411882B1 (en) * | 1989-07-31 | 1995-03-22 | Toyota Jidosha Kabushiki Kaisha | Dispersion strengthened copper-base alloy for overlay |
| JPH08225868A (en) * | 1995-02-17 | 1996-09-03 | Toyota Motor Corp | Wear resistant chromium-base alloy |
| CN1266917A (en) * | 2000-03-15 | 2000-09-20 | 桂馥 | Surficially alloyed spinning ring and traveller and manufacture method thereof |
| CN1498984A (en) * | 2002-11-07 | 2004-05-26 | 财团法人工业技术研究院 | Multi-element alloy coat |
| CN1699650A (en) * | 2004-05-17 | 2005-11-23 | 布拉克公开股份有限公司 | Steel traveler and its manufacturing method |
| CN1930315A (en) * | 2004-03-15 | 2007-03-14 | 丰田自动车株式会社 | Build-up wear-resistant copper-based alloy |
| CN101643951A (en) * | 2007-08-07 | 2010-02-10 | 布拉克公开股份有限公司 | Steel wire ring coated by nano-particles |
-
2011
- 2011-09-07 CN CN2011102624491A patent/CN102367612A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2075058A (en) * | 1980-04-30 | 1981-11-11 | Ashton Ltd N C | Wear resistant aluminium bronze |
| JPS5770247A (en) * | 1980-10-22 | 1982-04-30 | Hitachi Chem Co Ltd | Wear resistant and high tension brass alloy |
| JPH0219524A (en) * | 1988-07-06 | 1990-01-23 | Kanai Hiroyuki | Traveler for spinning frame |
| EP0411882B1 (en) * | 1989-07-31 | 1995-03-22 | Toyota Jidosha Kabushiki Kaisha | Dispersion strengthened copper-base alloy for overlay |
| CN1092817A (en) * | 1994-01-29 | 1994-09-28 | 东南大学 | High-strength wear-resistant complex brass alloy and thermal treatment process thereof |
| JPH08225868A (en) * | 1995-02-17 | 1996-09-03 | Toyota Motor Corp | Wear resistant chromium-base alloy |
| JP3373076B2 (en) * | 1995-02-17 | 2003-02-04 | トヨタ自動車株式会社 | Wear-resistant Cu-based alloy |
| CN1266917A (en) * | 2000-03-15 | 2000-09-20 | 桂馥 | Surficially alloyed spinning ring and traveller and manufacture method thereof |
| CN1498984A (en) * | 2002-11-07 | 2004-05-26 | 财团法人工业技术研究院 | Multi-element alloy coat |
| CN1930315A (en) * | 2004-03-15 | 2007-03-14 | 丰田自动车株式会社 | Build-up wear-resistant copper-based alloy |
| CN1699650A (en) * | 2004-05-17 | 2005-11-23 | 布拉克公开股份有限公司 | Steel traveler and its manufacturing method |
| CN101643951A (en) * | 2007-08-07 | 2010-02-10 | 布拉克公开股份有限公司 | Steel wire ring coated by nano-particles |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104480583A (en) * | 2014-11-19 | 2015-04-01 | 常州市金海珑机械制造有限公司 | Abrasion-resistant steel wire ring |
| CN112077475A (en) * | 2020-09-09 | 2020-12-15 | 郑州大学 | Flux-cored wire for NCu30 nickel alloy seamless pipe welding for pressure-bearing equipment |
| CN112077476A (en) * | 2020-09-09 | 2020-12-15 | 郑州大学 | Matched flux-cored wire for fusion welding of seamless copper pipe for medical gas and vacuum |
| CN112077476B (en) * | 2020-09-09 | 2021-12-28 | 郑州大学 | Matched flux-cored wire for fusion welding of seamless copper pipe for medical gas and vacuum |
| CN112077475B (en) * | 2020-09-09 | 2021-12-28 | 郑州大学 | Flux-cored wire for NCu30 nickel alloy seamless pipe welding for pressure-bearing equipment |
| CN114941086A (en) * | 2021-04-23 | 2022-08-26 | 苏州列治埃盟新材料技术转移有限公司 | Copper alloy for manufacturing wear-resistant gear and processing technology thereof |
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Application publication date: 20120307 |