CN102366918A - Automatic production line for concrete tubular pile - Google Patents
Automatic production line for concrete tubular pile Download PDFInfo
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- CN102366918A CN102366918A CN2011102789649A CN201110278964A CN102366918A CN 102366918 A CN102366918 A CN 102366918A CN 2011102789649 A CN2011102789649 A CN 2011102789649A CN 201110278964 A CN201110278964 A CN 201110278964A CN 102366918 A CN102366918 A CN 102366918A
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- tubular pile
- concrete tubular
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- concrete
- conveyer
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Piles And Underground Anchors (AREA)
Abstract
The invention relates to an automatic production line for a concrete tubular pile. The automatic production line mainly comprises a feeding working section, a tension working section, a centrifugal working section, a normal temperature steam curing working section, a relaxation working section, a demoulding working section, a high-pressure steam curing working section and a steel reinforcement cage assembly working section; and a concrete tubular pile opening and closing die chain conveyor, a concrete tubular pile cover die automatic grabbing and moving device, a concrete tubular pile demoulded chain type conveyor, a chain type concrete tubular pile die conveyor, a concrete tubular pile vacuum chuck demoulding device, a concrete tubular pile bottom die and cover die automatic grapping and moving device are arranged among corresponding working sections. The automatic control equipment is applied in the majority of production process in the whole production process; a plurality of work procedures are combined, so that the integral work efficiency is greatly improved and the labor intensity of workers is reduced; and meanwhile, potential safety hazards are eliminated.
Description
Technical field
The present invention relates to a kind of concrete tubular pile production line, particularly a kind of concrete tubular pile automatic production line.
Background technology
Along with the development of concrete technology, the technology of concrete tubular pile also reaches its maturity, and except that being applied to industry, name with the building, also is widely used in each field such as bridge, harbour, railway or hydraulic engineering.
When carrying out the production of concrete tubular pile, need through feeding, stretch-draw, centrifugal, normal temperature is steam-cured, put open, operations such as the demoulding and high-pressure steaming and cultivating.Pipe pile die or pile tube need move or action row is lifted up into row and moved through manual work when the linking of each operation, realize the linking of each operation, and labor strength is big, and operating efficiency is low, can't adapt to a large amount of supply of material demands.
Summary of the invention
The technical problem that the present invention will solve provides the high concrete tubular pile automatic production line of a kind of production efficiency.
For solving the problems of the technologies described above; Technical scheme of the present invention is: a kind of concrete tubular pile automatic production line; Mainly comprise feeding workshop section, stretch-draw workshop section, centrifugal workshop section, the steam-cured workshop section of normal temperature, put Zhang Gong's section, demoulding workshop section, high-pressure steaming and cultivating workshop section and steel reinforcement cage assembly bay, its innovative point is:
Be provided with concrete tubular pile opening and closing template strand bar conveyer A between said feeding workshop section and the stretch-draw workshop section;
Said stretch-draw workshop section, centrifugal workshop section, the steam-cured workshop section of normal temperature, put and be equipped with the concrete tubular pile cover mold that is used for the transportable concrete pipe pile die between each adjacent workshop section of Zhang Gong's section to demoulding workshop section and grasp mobile device automatically;
Said demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B, and said concrete tubular pile opening and closing template strand bar conveyer B back segment both sides are respectively equipped with chain-linked conveyer and chain-type concrete pipe pile mould conveyer after the concrete tubular pile demoulding;
Be provided with concrete tubular pile vacuum cup stripper apparatus between the chain-linked conveyer leading portion after the said concrete tubular pile opening and closing template strand bar conveyer B back segment and the concrete tubular pile demoulding; Be provided with chain-type concrete tubular pile mould after the said concrete tubular pile demoulding between chain-linked conveyer back segment and the high-pressure steaming and cultivating workshop section and move car;
Be provided with the concrete tubular pile bed die between said concrete tubular pile opening and closing template strand bar conveyer B back segment and the chain-type concrete pipe pile mould conveyer leading portion and cover mold grasps mobile device C automatically;
The concrete tubular pile bed die and the cover mold that are provided with between said chain-type concrete pipe pile mould conveyer back segment and the feeding workshop section through concrete tubular pile opening and closing template strand bar conveyer A leading portion grasp mobile device D automatically;
Said chain-type concrete pipe pile mould conveyer stage casing one side is the steel reinforcement cage assembly bay, is provided with row between said steel reinforcement cage assembly bay and the chain-type concrete pipe pile mould conveyer stage casing and hangs.
The invention has the advantages that: the concrete pipe pile mould of feeding workshop section is utilizing concrete tubular pile opening and closing template strand bar conveyer A to move in the stretch-draw workshop section process; Can lock the bolt of mould through the gas spanner by manual work simultaneously; Need not after feeding workshop section feeding finishes, to carry out bolt locking, save time.
Concrete pipe pile mould in stretch-draw workshop section, centrifugal workshop section, the steam-cured workshop section of normal temperature, put Zhang Gong's section and between demoulding workshop section, move when carrying out each operation operation; Automatically grasping mobile device by the concrete tubular pile cover mold moves; Need not to go to lift up into row moves; The unhook phenomenon appears in the steel wire rope hook of avoiding row to hang when mobile, not only improved security but also reduced labor strength.
Demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B and carries out moving of concrete pipe pile mould, can in moving process, carry out unclamping of mould bolt, and combining process provides efficient.
During the demoulding; Utilize concrete tubular pile bed die and cover mold to grasp mobile device C automatically and grasp the cover mold that promotes concrete tubular pile; Draw concrete tubular pile by concrete tubular pile vacuum cup stripper apparatus and deliver to chain-linked conveyer after the concrete tubular pile demoulding, push the pile tube carriage that end carries automatically by chain-linked conveyer after the concrete tubular pile demoulding; Automatically grasp the bed die that mobile device C grasps concrete tubular pile by concrete tubular pile bed die and cover mold again; Bed die and cover mold be placed into clear up on the chain-type concrete pipe pile mould conveyer and spray demoulding wet goods operation; And hang steel reinforcement cage is moved in the bed die by the steel reinforcement cage assembly section by row; Last bed die and cover mold grasp on the feeding carriage that mobile device D is placed into feeding workshop section sequentially through concrete tubular pile bed die and cover mold more automatically, the production of the realization concrete tubular pile that so circulates.
The whole process of production overwhelming majority adopts automation control appliance, merges several operation, has not only improved whole work efficiency greatly, has reduced working strength of workers, has eliminated potential safety hazard simultaneously.
Description of drawings
Fig. 1 is a concrete tubular pile automatic production line schematic layout pattern of the present invention.
The specific embodiment
As shown in Figure 1, mainly comprise steam-cured workshop section of feeding workshop section 1, stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature 4, put Zhang Gong's section 5, demoulding workshop section 6, high-pressure steaming and cultivating workshop section 7 and steel reinforcement cage assembly bay 8.
Between feeding workshop section 1 and stretch-draw workshop section 2, be provided with the concrete tubular pile opening and closing template strand bar conveyer A9 that is used for the transportable concrete pipe pile die; This concrete tubular pile opening and closing template strand bar conveyer A9 mainly adopts the carriage of chain drive on it to move the concrete pipe pile mould of realizing being placed on the carriage and moves; Its concrete structure is at number of patent application: open in (), repeat no more here.
The steam-cured workshop section of concrete tubular pile opening and closing template strand bar conveyer A9, stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature 4, put and be equipped with the concrete tubular pile cover mold between Zhang Gong's section 5 and 6 each adjacent workshop section of demoulding workshop section and grasp mobile device 10 automatically.The concrete tubular pile cover mold grasps the cover mold that mobile device 10 can grasp concrete tubular pile automatically through gripper automatically, and it moves to hang the structure driving by the row that carries.Its concrete structure is at number of patent application: open in (), repeat no more here.
Demoulding workshop section 6 is provided with concrete tubular pile opening and closing template strand bar conveyer B11, and this concrete tubular pile opening and closing template strand bar conveyer B11 structure is identical with concrete tubular pile opening and closing template strand bar conveyer A9 structure.The back segment both sides of concrete tubular pile opening and closing template strand bar conveyer B11 are respectively equipped with chain-linked conveyer 12 and chain-type concrete pipe pile mould conveyer 13 after the concrete tubular pile demoulding.
Chain-linked conveyer 12 mainly comprises conveying mechanism, switching mechanism and material receiving after the concrete tubular pile demoulding.After can accepting concrete tubular pile, it is moved to the afterbody of conveyer, automatically its upset is fallen in the material receiving by switching mechanism.Its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with concrete tubular pile vacuum cup stripper apparatus 14 between chain-linked conveyer 12 leading portions after the concrete tubular pile opening and closing template strand bar conveyer B11 back segment and the concrete tubular pile demoulding.This concrete tubular pile vacuum cup stripper apparatus 14 utilizes row to hang on vacuum cup is set draws concrete tubular pile, and hangs structure by row and realize moving, and its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with chain-type concrete tubular pile mould after the concrete tubular pile demoulding between chain-linked conveyer 12 back segments and the high-pressure steaming and cultivating workshop section 7 and move car 15; This chain-type concrete tubular pile mould moves car 15 and adopts chain drive mechanism that turnover still dolly is driven; Its concrete structure is at number of patent application: open in (), repeat no more here.
Be provided with the concrete tubular pile bed die between concrete tubular pile opening and closing template strand bar conveyer B11 back segment and chain-type concrete pipe pile mould conveyer 13 leading portions and cover mold grasps mobile device C16 automatically; Concrete tubular pile bed die and cover mold grasp mobile device C16 row capable of using automatically and hang on the bed die gripper of setting and bed die and the cover mold that the cover mold gripper grasps concrete tubular pile respectively, and utilize row to hang structure and move.Its concrete structure is at number of patent application: open in (), repeat no more here.In the actual use, concrete tubular pile bed die and cover mold grasp mobile device C16 automatically can be combined into an integral body with concrete tubular pile vacuum cup stripper apparatus 14.
The concrete tubular pile bed die and the cover mold that between chain-type concrete pipe pile mould conveyer 13 back segments and feeding workshop section 1, are provided with through concrete tubular pile opening and closing template strand bar conveyer A9 leading portion grasp mobile device D17 automatically, its structure and act on all that to grasp mobile device C16 automatically identical with concrete tubular pile bed die and cover mold.
Chain-type concrete pipe pile mould conveyer 13 stage casings one side is a steel reinforcement cage assembly bay 8, is provided with row between steel reinforcement cage assembly bay 8 and chain-type concrete pipe pile mould conveyer 13 stage casings and hangs.
When production line is specifically worked: utilize concrete tubular pile bed die and cover mold to grasp mobile device D17 automatically and place feeding workshop section 1 to carry out feeding the bed die of concrete pipe pile mould earlier; After feeding is accomplished; Put cover mold again and carry out matched moulds, and concrete pipe pile mould is moved to concrete tubular pile opening and closing template strand bar conveyer A9 leading portion.
A9 moves concrete pipe pile mould to back segment by concrete tubular pile opening and closing template strand bar conveyer; Locking mould bolt in moving process; After concrete pipe pile mould arrives concrete tubular pile opening and closing template strand bar conveyer A9 back segment, grasp mobile device 10 automatically through the concrete tubular pile cover mold and catch the cover mold of concrete pipe pile mould to move to stretch-draw workshop section 2 to carry out stretch-draw.
Concrete pipe pile mould in steam-cured workshop section of stretch-draw workshop section 2, centrifugal workshop section 3, normal temperature 4, put when moving between Zhang Gong's section 5, all adopt the concrete tubular pile cover mold to grasp mobile device 10 automatically and carry out fast moving.
Automatically grasp on the concrete tubular pile opening and closing template strand bar conveyer B11 that mobile device 10 places demoulding workshop section 6 through the concrete tubular pile cover mold through putting the concrete pipe pile mould opened, and move, in moving process, unclamp the bolt of mould to back segment.
After concrete pipe pile mould moves to back segment; Concrete tubular pile bed die and cover mold grasp automatically to move behind the cover mold that mobile device C16 grasps concrete pipe pile mould and open; By the concrete tubular pile in the concrete tubular pile vacuum cup stripper apparatus 14 extracting concrete pipe pile mould bed dies; And concrete tubular pile is placed into chain-linked conveyer 12 leading portions after the concrete tubular pile demoulding, be transported to the material receiving that turns to self behind the back segment by chain-linked conveyer 12 after the concrete tubular pile demoulding.
After the concrete tubular pile demoulding on chain-linked conveyer 12 material receivings concrete tubular pile winch to chain-type concrete tubular pile mould and move car 15 through row, the turnover still dolly that is moved car 15 by chain-type concrete tubular pile mould is delivered to high-pressure steaming and cultivating workshop section 7 with concrete tubular pile and is carried out high-pressure steaming and cultivating.
Concrete tubular pile bed die after the demoulding and cover mold grasp the leading portion that is placed into chain-type concrete pipe pile mould conveyer 13 after mobile device C16 grasps automatically by concrete tubular pile bed die and cover mold and move to back segment, carry out cleaning, the spray mould oil operation of bed die, cover mold when the bed die of concrete pipe pile mould and cover mold move on chain-type concrete pipe pile mould conveyer 13; After the bed die of concrete pipe pile mould and cover mold move to the stage casing of chain-type concrete pipe pile mould conveyer 13; Hang the steel reinforcement cage that steel reinforcement cage assembly bay 8 is assembled tensioning system by row and put into bed die; And grasp mobile device D17 automatically by concrete tubular pile bed die and cover mold bed die and cover mold are required to deliver to demoulding workshop section 1 in order, circulation realizes the automated production of concrete tubular pile so repeatedly.
Claims (1)
1. the concrete tubular pile automatic production line mainly comprises feeding workshop section, stretch-draw workshop section, centrifugal workshop section, the steam-cured workshop section of normal temperature, puts Zhang Gong's section, demoulding workshop section, high-pressure steaming and cultivating workshop section and steel reinforcement cage assembly bay, it is characterized in that:
Be provided with concrete tubular pile opening and closing template strand bar conveyer A between said feeding workshop section and the stretch-draw workshop section;
Said concrete tubular pile opening and closing template strand bar conveyer A back segment, stretch-draw workshop section, centrifugal workshop section, the steam-cured workshop section of normal temperature, put and be equipped with the concrete tubular pile cover mold that is used for the transportable concrete pipe pile die between Zhang Gong's section and each adjacent workshop section of demoulding workshop section and grasp mobile device automatically;
Said demoulding workshop section is provided with concrete tubular pile opening and closing template strand bar conveyer B, and said concrete tubular pile opening and closing template strand bar conveyer B back segment both sides are respectively equipped with chain-linked conveyer and chain-type concrete pipe pile mould conveyer after the concrete tubular pile demoulding;
Be provided with concrete tubular pile vacuum cup stripper apparatus between the chain-linked conveyer leading portion after the said concrete tubular pile opening and closing template strand bar conveyer B back segment and the concrete tubular pile demoulding; Be provided with chain-type concrete tubular pile mould after the said concrete tubular pile demoulding between chain-linked conveyer back segment and the high-pressure steaming and cultivating workshop section and move car;
Be provided with the concrete tubular pile bed die between said concrete tubular pile opening and closing template strand bar conveyer B back segment and the chain-type concrete pipe pile mould conveyer leading portion and cover mold grasps mobile device C automatically;
The concrete tubular pile bed die and the cover mold that are provided with between said chain-type concrete pipe pile mould conveyer back segment and the feeding workshop section through concrete tubular pile opening and closing template strand bar conveyer A leading portion grasp mobile device D automatically;
Said chain-type concrete pipe pile mould conveyer stage casing one side is the steel reinforcement cage assembly bay, is provided with row between said steel reinforcement cage assembly bay and the chain-type concrete pipe pile mould conveyer stage casing and hangs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110278964 CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110278964 CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102366918A true CN102366918A (en) | 2012-03-07 |
| CN102366918B CN102366918B (en) | 2013-05-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110278964 Expired - Fee Related CN102366918B (en) | 2011-09-20 | 2011-09-20 | Automatic production line for concrete tubular pile |
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| Country | Link |
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| CN (1) | CN102366918B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717430A (en) * | 2012-05-28 | 2012-10-10 | 国鼎(南通)管桩有限公司 | Demolding device for concrete pipe pile |
| CN102744779A (en) * | 2012-07-13 | 2012-10-24 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN103171047A (en) * | 2012-12-31 | 2013-06-26 | 广东三和管桩有限公司 | Concrete pipe pile automatic production line |
| CN103481357A (en) * | 2013-08-30 | 2014-01-01 | 宁波蛟川构件有限公司 | Pipe pile production feed system |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN109483715A (en) * | 2018-11-09 | 2019-03-19 | 江苏汤辰机械装备制造股份有限公司 | A kind of prestressed electric wire pole production line |
| CN110154221A (en) * | 2018-02-12 | 2019-08-23 | 周兆弟 | Concrete precast pile two is across line production system |
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2011
- 2011-09-20 CN CN 201110278964 patent/CN102366918B/en not_active Expired - Fee Related
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717430A (en) * | 2012-05-28 | 2012-10-10 | 国鼎(南通)管桩有限公司 | Demolding device for concrete pipe pile |
| CN102744779A (en) * | 2012-07-13 | 2012-10-24 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN102744779B (en) * | 2012-07-13 | 2014-08-27 | 天津港航桩业有限公司 | PHC (prestressed concrete pipe pile) pile streamline conveying production line |
| CN103171047A (en) * | 2012-12-31 | 2013-06-26 | 广东三和管桩有限公司 | Concrete pipe pile automatic production line |
| CN103481357A (en) * | 2013-08-30 | 2014-01-01 | 宁波蛟川构件有限公司 | Pipe pile production feed system |
| CN103481357B (en) * | 2013-08-30 | 2017-01-25 | 宁波蛟川构件有限公司 | Pipe pile production feed system |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN110154221A (en) * | 2018-02-12 | 2019-08-23 | 周兆弟 | Concrete precast pile two is across line production system |
| CN109483715A (en) * | 2018-11-09 | 2019-03-19 | 江苏汤辰机械装备制造股份有限公司 | A kind of prestressed electric wire pole production line |
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| CN102366918B (en) | 2013-05-22 |
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