CN102359367A - System and method for monitoring rotary drilling machine - Google Patents
System and method for monitoring rotary drilling machine Download PDFInfo
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- CN102359367A CN102359367A CN2011103402031A CN201110340203A CN102359367A CN 102359367 A CN102359367 A CN 102359367A CN 2011103402031 A CN2011103402031 A CN 2011103402031A CN 201110340203 A CN201110340203 A CN 201110340203A CN 102359367 A CN102359367 A CN 102359367A
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Abstract
The invention relates to the field of remotely-monitored industrial machines, in particular to a system and a method for monitoring a rotary drilling machine. The system comprises a vehicle-mounted rotary drilling machine monitor, and is characterized in that: a central processing unit (CPU) of a vehicle-mounted controller is arranged on the rotary drilling machine; and the vehicle-mounted controller is used for acquiring sensing information, position information and commands of a server terminal of a remote monitoring management center manufacturer, setting operation parameters, monitoring operation states, transmitting inquiry commands and controlling cathode ray tube (CRT) display of a screen in a vehicle-mounted mode. The monitoring method comprises the following steps of: starting an engine; switching on a power supply; starting the monitoring of the CPU; operating a rotary encoder, a depth sensor, an inclination sensor, a pressure sensor or a monitoring sensor input information device; and transmitting a digital analog signal to a CPU data acquisition device through an input/output (I/O) interface. By the system and the method, the development period and the stable period of a product are shortened; and the current advanced communication technology is deeply developed through a master control system which is completely autonomously researched and developed, so that the system and the method have favorable practical application.
Description
[technical field]
The present invention relates to the industrial machinery field of remote monitoring, specifically a kind of rotary drilling rig monitoring system and method.
[background technology]
Rotary drilling rig is the construction machinery of pore-forming operation in a kind of suitable building foundation engineering.Mainly be suitable for soil layer constructions such as sand, cohesive soil, slity soil; In multiple foundation basic constructions such as castinplace pile, diaphragm wall, underpin, be used widely; The rated power of rotary drilling rig is generally 125～450kW, and the power output torque is 120～400kNm, and maximum drilling diameter can reach 1.5～4m; Maximum depth of pore forming is 60～90m, can satisfy the requirement of all kinds of large foundation constructions.
Identical with traditional engineering machinery, rotary drilling rig mainly adopts local pointer indication at present, the oil level of similar automobile, and water temperature, tachometer, parameters such as total kilometrage show, are simply equipped.Be that accuracy or reliability are all poor.And the advanced machinery of part uses black-and-white crystal or simple color screen display parameters at present, and the similar preceding liquid crystal panel of some commercial vehicles at present also has reliability all to have greatly improved for accuracy.In addition because but black-and-white crystal and simple color screen video data are limited, can not a large amount of monitored data of disposable demonstration.In addition; Some producer is employed in GPS positioner or data acquisition unit or time lock car device is installed on the rotary drilling rig; Reaching the data of rotary drilling rig feedback and shutdown control, but these install that often the existence effect is single, the high and rough problem of gimmick of economic cost.
[summary of the invention]
The objective of the invention is organic combination and innovation and application,, realize the operation of rotary drilling rig class engineering machinery and effectively administering and maintaining of operation control in conjunction with network technology and wireless technology through industry control technology and embedded technology.Guaranteeing to have simplified development procedure under the reliability and stability prerequisite, strengthened business function, guaranteed the economy and the practicality of product simultaneously.
To achieve these goals, the present invention designs a kind of rotary drilling rig monitoring system, comprises the monitoring of vehicular rotary drilling rig; It is characterized in that rotary drilling rig is provided with Vehicle Controller CPU; Described Vehicle Controller is responsible for collecting the order of heat transfer agent and positional information and remote monitoring and administration center manufacturer server terminal, job parameter is set, the monitoring task state; Issue querying command, show through vehicle-mounted control screen CRT; Described job state input massaging device reaches Vehicle Controller CPU by the depth transducer on rig and the drilling rod or obliquity sensor or pressure sensor or monitoring sensor with input signal; Described remote monitoring and administration center input massaging device reaches Vehicle Controller CPU through GPS or GSM signal with input signal by the client display screen, is provided with local parameter, local monitoring operation, local runtime parameter, local parameter printing, remote monitoring, long range positioning and long-range lock machine module in the described Vehicle Controller CPU.
Local parameter is provided with: main control box CPU is installed in the control room of main frame, and the signal of numeral that complete machine is all and simulation monitoring sensor is all gathered by main control box, and touch screen computer then links to each other with main frame through 485 communications.
The local runtime parameter is through the diesel oil liquid level, and parameters such as hydraulic fluid pressure show and will show with the mode of numeral or analogue instrument.
Local parameter is printed the boring situation can print a pile whenever and wherever possible, and the trip-out time, the concluding time, total is consuming time, even in the operation conditions of different depth machine.
Remote monitoring comes the operation conditions to every machine through GSM and GPS, and maintenance status exercises supervision.
Long range positioning comes the geographical position of long range positioning machine through GPS.
Long-range lock machine: manufacturer just can send the lock machine note through GSM and give vehicle control syetem.This moment, vehicle control syetem just can lock machine through the locking electromagnetic valve.
A kind of rotary drilling rig method for supervising; It is characterized in that this method for supervising is following: engine start at first, energized, cpu monitor starts; Rotary encoder; Depth transducer or obliquity sensor or pressure sensor or the work of monitoring sensor input massaging device are sent to the cpu data collection through I/O excuse and digital analogue signal, and described CPU main frame is provided with the GPS geographic location signal and is transported to far-end computer desktop client end; Described CPU main frame is provided with the GSM movable signal and is transported to long-range manufacturer computer client, realizes that data pass and deliver to the cpu data collection mutually.
Be provided with switch module in the cpu data acquisition module, control vehicle-mounted startup or vehicle-mounted flame-out or long-range lock machine.
Be provided with the monitoring image data in the CPU acquisition module, and data and warning message are sent to client, described monitoring image data can also be accomplished vehicle-mounted printing.
The present invention compared with prior art, its advantage is:
1) through to the innovation of industry-standard protocol utilization, realizes the High-Efficient Organic combination to industrial configuration software and embedded software, shortened product development cycle and product stable period greatly.
2) industrial control software is applied to engineering machinery, greatly reduces R&D costs and personnel's input.And can strictly control development progress; The research and development of employing modularization, therefore convenient the interpolation and reconstruction when researching and developing new function in the future.
3) master control system of complete independent research, the control module that present engineering machinery is used more than 90% all is the EPEC by Finland's import, expensive, extensibility and localization are relatively poor.And the control module that the present invention independently researches and develops is to develop for the condition of construction of rotary drilling rig and characteristics specially according to long-term market survey, is fit to China domestic language and operating environment.Not only support rotary drilling rig, to also suitable good of the compatibility of other types engineering machinery.
4) through tap/dip deep into to current state-of-the-art wireless communication technique; Realize long-range fast mechanical charge querying and loan credit management functionality at the management center server end with software, greatly facilitated the machine maintenance management of manufacturer and the credit management service of lending bank.
5) through innovation and application, realized global map locating query fast with software, greatly expanded with facility the maintenance service of machine at the management center server end to current state-of-the-art network technology;
6) modularized design of embedded software is convenient to dispose fast different editions, to the client customized feature release is provided, and has accomplished the perfect unity of economy and applicability.
7) mobile network's utilization makes at any time any place can both inquire the position and the running status of machine, and system of the present invention also is provided with the harassing and wrecking of anti-refuse messages and call spam simultaneously.
8) utilize China Mobile's inquiry system, can simply and easily inquire the use remaining sum of every machine, supplement with money to the sim card easily and fast in order to avoid cause the shutdown situation to take place.
[description of drawings]
Fig. 1 is a monitoring system structural representation of the present invention;
Fig. 2 is a monitoring flow chart of the present invention.
[specific embodiment]
Below in conjunction with accompanying drawing, the present invention is further specified.
System comprises the software and hardware part, then is divided into this locality and far module by distance.
Referring to Fig. 1, hardware comprises:
The near-end watch-dog: contain touch-screen and be used to show that vehicle-mounted data has maintained the operator who gives machine with print data, the core component of control cabinet product mainly is responsible for computing and communication function, GSM communication module, GPS locating module;
The remote server administration center: containing has us independently to be used for managing telecommunication with machine for the FTP client FTP and the GSM communication module of these cover system research and development in the server.
Wherein, the monitoring system core devices is a Vehicle Controller, is responsible for collecting the order of heat transfer agent and positional information and telemanagement center manufacturer server, and goes up and send out the monitor screen demonstration.Monitor screen can be provided with job parameter, observes job state.Management center server can issue querying command.Sensing has been merged in the whole system design, control, and the wireless technology that waits has realized combination.
Software comprises:
Server maintenance software: the C language, the ACCESS database provides the maintenance management function;
Near-end touch-screen engineering software: the programming of MCGS industrial configuration, man-machine interaction touches control;
Near-end control cabinet software: the C Programming with Pascal Language, receive the touch-screen instruction, implement control;
Referring to Fig. 2, the practical operation step is following:
1. after operator gets into the driver's cabin ato unit, the CPU in the main control box will set up communication through 485 interfaces and vehicle-mounted sensor, cooling-water temperature sensor for example, hydraulic fluid pressure sensor, diesel oil liquid level sensor.Wherein just can receive the data of each sensor transmissions through the vehicle-mounted monitoring device when the later operator of communication foundation.The for example water temperature of motor, the pressure of hydraulic oil and the use amount of diesel oil.This master data will provide the many-sided information of operator and inform whether the operator machine has problems.If wherein the data of any one sensing data transmission are wrong, then program will be on screen display alarm information.
2. when operator is thought machine and no problem, just can begin to have constructed.It at first is the verticality of adjustment column; Column is into plumbness with ground when guaranteeing boring; Because the depth capacity of the boring of rotary drilling rig can reach 100 meters usually; Therefore the verticality that guarantees boring will be very important, if column can not be perpendicular to the ground then can be caused and can not reach depth desired, useless even stake.One influences programming, and two come to bring enormous economic loss to construction company.And be equipped with the very high obliquity sensor of precision in our system for this reason, this sensor be four four directions to measurement, minimum measurement category is 0.01 degree.
3. when column during fully perpendicular to ground, boring both can begin.And system of the present invention has been equipped with the high-precision rotary encoder of industry for this reason.The impulse wave that sends during through rotation detects the rolling distance of wire rope, and the rolling distance of wire rope is a drilling depth.Because belong to photoelectric sensor, so the suitable height of precision, can be as accurate as 0.001 meter.Even 70 meters error also has only several millimeters.More than two important sensors all be connected with main control box through 485 interfaces, data are accurately and very strong antijamming capability when having guaranteed long Distance Transmission.The present invention has used brand-new mode to design this system simultaneously, adopts the Industry Control screen to replace special-purpose engineering machinery screen.And through the program in the configuration software editing screen.Researched and developed the brand-new vehicle maintenance system of a cover simultaneously, and above what explained all be to bore local use revolving to dig with brand-new.GSM and GPS annex have been installed in the mainframe box simultaneously.GSM is used for the client that is transferred to manufacturer's server of monitoring vehicle-mounted main control box through mobile networks such as China Mobile, and this client is made to measure for manufacturer for us.All monitor datas and maintenance data may be displayed on above the client all, make things convenient for manufacturer that the machine that each consigns to the client is regularly done inspection, guarantee that there is not potential problem in machine.And the device that act as the machine location of GPS; Because in the part client, exist mortgage or monthly payment plan, and wherein some client exists the problem of deliberate arrears debt, on this client's machine; In the monitoring host computer of the present invention, built-in lock machine function.Through the GSM network, client can be sent the lock machine order, stops the operation of a machine at any time, and the client to debt exerts pressure like this.The GPS device can provide locating information accurately and give manufacturer when running into obstinate client simultaneously, in case enter into judicial process, manufacturer can carry out the trailer behavior through locating information.
Claims (10)
1. rotary drilling rig monitoring system; Comprise the vehicular rotary drilling rig, it is characterized in that rotary drilling rig is provided with Vehicle Controller CPU, described Vehicle Controller is responsible for collecting the order of heat transfer agent and positional information and remote monitoring and administration center manufacturer server terminal; Job parameter is set; The monitoring task state issues querying command, shows through vehicle-mounted control screen CRT; Described job state input massaging device reaches Vehicle Controller CPU by the depth transducer on rig and the drilling rod or obliquity sensor or pressure sensor or monitoring sensor with input signal; Described remote monitoring and administration center input massaging device reaches Vehicle Controller CPU through GPS or GSM signal with input signal by the client display screen, is provided with local parameter, local monitoring operation, local runtime parameter, local parameter printing, remote monitoring, long range positioning and long-range lock machine module in the described Vehicle Controller CPU.
2. a kind of rotary drilling rig monitoring system as claimed in claim 1; It is characterized in that the local parameter setting: main control box CPU is installed in the control room of main frame; The signal of numeral that complete machine is all and simulation monitoring sensor is all gathered by main control box, and touch screen computer then links to each other with main frame through 485 communications.
3. a kind of rotary drilling rig monitoring system as claimed in claim 1 is characterized in that the local runtime parameter through the diesel oil liquid level, and parameters such as hydraulic fluid pressure show and will show with the mode of numeral or analogue instrument.
4. a kind of rotary drilling rig monitoring system as claimed in claim 1 is characterized in that local parameter prints the boring situation can print a pile whenever and wherever possible, and the trip-out time, the concluding time, total is consuming time, even in the operation conditions of different depth machine.
5. a kind of rotary drilling rig monitoring system as claimed in claim 1 it is characterized in that remote monitoring comes the operation conditions to every machine through GSM and GPS, and maintenance status exercises supervision.
6. a kind of rotary drilling rig monitoring system as claimed in claim 1 is characterized in that long range positioning comes the geographical position of long range positioning machine through GPS.
7. a kind of rotary drilling rig monitoring system as claimed in claim 1 is characterized in that long-range lock machine: manufacturer just can send the lock machine note through GSM and give vehicle control syetem.This moment, vehicle control syetem just can lock machine through the locking electromagnetic valve.
8. rotary drilling rig method for supervising; It is characterized in that this method for supervising is following: engine start at first, energized, cpu monitor starts; Rotary encoder; Depth transducer or obliquity sensor or pressure sensor or the work of monitoring sensor input massaging device are sent to the cpu data collection through I/O excuse and digital analogue signal, and described CPU main frame is provided with the GPS geographic location signal and is transported to far-end computer desktop client end; Described CPU main frame is provided with the GSM movable signal and is transported to long-range rectangular computer client, realizes that data pass and deliver to the cpu data collection mutually.
9. a kind of rotary drilling rig method for supervising as claimed in claim 8 is characterized in that being provided with switch module in the cpu data acquisition module, controls vehicle-mounted startup or vehicle-mounted flame-out or long-range lock machine.
10. a kind of rotary drilling rig method for supervising as claimed in claim 8 is characterized in that being provided with the monitoring image data in the CPU acquisition module, and data and warning message is sent to client, and described monitoring image data can also be accomplished vehicle-mounted printing.
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| CN2011103402031A CN102359367A (en) | 2011-11-01 | 2011-11-01 | System and method for monitoring rotary drilling machine |
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| CN2011103402031A CN102359367A (en) | 2011-11-01 | 2011-11-01 | System and method for monitoring rotary drilling machine |
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Cited By (16)
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|---|---|---|---|---|
| CN102968102A (en) * | 2012-11-09 | 2013-03-13 | 中国地质大学（武汉） | Remote monitoring device of trenchless drilling machine |
| CN103291216A (en) * | 2012-03-02 | 2013-09-11 | 江阴中科矿业安全科技有限公司 | Orientation system for horizontal drill of deep-hole drill carriage |
| CN103292807A (en) * | 2012-03-02 | 2013-09-11 | 江阴中科矿业安全科技有限公司 | Drill carriage posture measurement method based on monocular vision |
| CN104460608A (en) * | 2014-11-17 | 2015-03-25 | 桂林市华力重工机械有限责任公司 | Intelligent centralized control device and method for horizontal directional drill |
| CN104481498A (en) * | 2014-12-22 | 2015-04-01 | 遵义宏建机电设备有限公司 | Integrated remote control system for rotary drilling rigs |
| CN104500027A (en) * | 2014-12-22 | 2015-04-08 | 遵义宏建机电设备有限公司 | Integrated control system of rotary drilling rig |
| CN104500026A (en) * | 2014-12-22 | 2015-04-08 | 遵义宏建机电设备有限公司 | Integrated control system for rotary drilling rig |
| CN104533384A (en) * | 2014-12-19 | 2015-04-22 | 遵义宏建机电设备有限公司 | High-precision real-time measurement system of rotary drilling rig |
| CN104533385A (en) * | 2014-12-22 | 2015-04-22 | 遵义宏建机电设备有限公司 | Control system of rotary drilling rig |
| CN106050217A (en) * | 2016-06-07 | 2016-10-26 | 陈婷 | Rotary excavating device of rotary drilling rig for exploration |
| CN104500023B (en) * | 2014-11-26 | 2017-05-17 | 北京市三一重机有限公司 | Rotary drilling rig and control system thereof |
| CN107553018A (en) * | 2017-09-06 | 2018-01-09 | 上海沪工焊接集团股份有限公司 | Possesses the method for the control welding machine electric power work of remote control and parameter lock function |
| CN109057771A (en) * | 2018-09-21 | 2018-12-21 | 中国地质大学（武汉） | A kind of long-distance monitorng device and method of no-dig technique drilling machine |
| CN110541699A (en) * | 2019-07-08 | 2019-12-06 | 山东四维卓识信息技术有限公司 | Rotary excavating construction method and system for engineering and storage medium |
| CN112949095A (en) * | 2021-04-14 | 2021-06-11 | 西南交通大学 | Industrial hydraulic system work dynamic remote monitoring method |
| CN113944457A (en) * | 2021-09-26 | 2022-01-18 | 浙江省工程勘察设计院集团有限公司 | Drill rod detection method, drilling depth automatic measurement method and system and drilling machine |
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Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103291216B (en) * | 2012-03-02 | 2015-05-20 | 江阴中科矿业安全科技有限公司 | Orientation system for horizontal drill of deep-hole drill carriage |
| CN103291216A (en) * | 2012-03-02 | 2013-09-11 | 江阴中科矿业安全科技有限公司 | Orientation system for horizontal drill of deep-hole drill carriage |
| CN103292807A (en) * | 2012-03-02 | 2013-09-11 | 江阴中科矿业安全科技有限公司 | Drill carriage posture measurement method based on monocular vision |
| CN103292807B (en) * | 2012-03-02 | 2016-04-20 | 江阴中科矿业安全科技有限公司 | Based on the drill carriage posture measurement method of monocular vision |
| CN102968102A (en) * | 2012-11-09 | 2013-03-13 | 中国地质大学（武汉） | Remote monitoring device of trenchless drilling machine |
| CN104460608A (en) * | 2014-11-17 | 2015-03-25 | 桂林市华力重工机械有限责任公司 | Intelligent centralized control device and method for horizontal directional drill |
| CN104500023B (en) * | 2014-11-26 | 2017-05-17 | 北京市三一重机有限公司 | Rotary drilling rig and control system thereof |
| CN104533384A (en) * | 2014-12-19 | 2015-04-22 | 遵义宏建机电设备有限公司 | High-precision real-time measurement system of rotary drilling rig |
| CN104500027A (en) * | 2014-12-22 | 2015-04-08 | 遵义宏建机电设备有限公司 | Integrated control system of rotary drilling rig |
| CN104500026A (en) * | 2014-12-22 | 2015-04-08 | 遵义宏建机电设备有限公司 | Integrated control system for rotary drilling rig |
| CN104481498A (en) * | 2014-12-22 | 2015-04-01 | 遵义宏建机电设备有限公司 | Integrated remote control system for rotary drilling rigs |
| CN104533385B (en) * | 2014-12-22 | 2017-10-27 | 遵义宏建机电设备有限公司 | A kind of rotary drilling rig control system |
| CN104533385A (en) * | 2014-12-22 | 2015-04-22 | 遵义宏建机电设备有限公司 | Control system of rotary drilling rig |
| CN106050217A (en) * | 2016-06-07 | 2016-10-26 | 陈婷 | Rotary excavating device of rotary drilling rig for exploration |
| CN107553018B (en) * | 2017-09-06 | 2019-02-19 | 上海沪工焊接集团股份有限公司 | The method for having the control welding machine electric power work of long-range control and parameter lock function |
| CN107553018A (en) * | 2017-09-06 | 2018-01-09 | 上海沪工焊接集团股份有限公司 | Possesses the method for the control welding machine electric power work of remote control and parameter lock function |
| CN109057771A (en) * | 2018-09-21 | 2018-12-21 | 中国地质大学（武汉） | A kind of long-distance monitorng device and method of no-dig technique drilling machine |
| CN109057771B (en) * | 2018-09-21 | 2020-09-29 | 中国地质大学（武汉） | Remote monitoring device and method for trenchless drilling machine |
| CN110541699A (en) * | 2019-07-08 | 2019-12-06 | 山东四维卓识信息技术有限公司 | Rotary excavating construction method and system for engineering and storage medium |
| CN110541699B (en) * | 2019-07-08 | 2023-02-28 | 山东四维卓识信息技术有限公司 | Rotary excavating construction method and system for engineering and storage medium |
| CN112949095A (en) * | 2021-04-14 | 2021-06-11 | 西南交通大学 | Industrial hydraulic system work dynamic remote monitoring method |
| CN113944457A (en) * | 2021-09-26 | 2022-01-18 | 浙江省工程勘察设计院集团有限公司 | Drill rod detection method, drilling depth automatic measurement method and system and drilling machine |
| CN113944457B (en) * | 2021-09-26 | 2024-02-13 | 浙江省工程勘察设计院集团有限公司 | Drill rod detection method, drilling depth automatic measurement method, system and drilling machine |
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Application publication date: 20120222 |