CN102358876A - Frame for manufacturing yeast and frame type yeast manufacturing fermentation method - Google Patents
Frame for manufacturing yeast and frame type yeast manufacturing fermentation method Download PDFInfo
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- CN102358876A CN102358876A CN2011102877813A CN201110287781A CN102358876A CN 102358876 A CN102358876 A CN 102358876A CN 2011102877813 A CN2011102877813 A CN 2011102877813A CN 201110287781 A CN201110287781 A CN 201110287781A CN 102358876 A CN102358876 A CN 102358876A
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000000855 fermentation Methods 0.000 title claims abstract description 28
- 230000004151 fermentation Effects 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 240000004808 Saccharomyces cerevisiae Species 0.000 title abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 63
- 239000010959 steel Substances 0.000 claims description 63
- 239000000725 suspension Substances 0.000 claims description 50
- 230000007306 turnover Effects 0.000 claims description 42
- 239000010902 straw Substances 0.000 claims description 41
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 40
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 26
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 26
- 241001330002 Bambuseae Species 0.000 claims description 26
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 26
- 239000011425 bamboo Substances 0.000 claims description 26
- 239000003814 drug Substances 0.000 claims description 26
- 229910052742 iron Inorganic materials 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000009423 ventilation Methods 0.000 claims description 11
- 238000009941 weaving Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 8
- 244000025254 Cannabis sativa Species 0.000 claims description 7
- 230000003203 everyday effect Effects 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 230000001932 seasonal effect Effects 0.000 claims description 7
- 241000209140 Triticum Species 0.000 claims description 6
- 235000021307 Triticum Nutrition 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 206010000496 acne Diseases 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
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- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 4
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- 241001074085 Scophthalmus aquosus Species 0.000 claims description 2
- 244000046109 Sorghum vulgare var. nervosum Species 0.000 claims description 2
- 210000004446 longitudinal ligament Anatomy 0.000 claims description 2
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- 229910001335 Galvanized steel Inorganic materials 0.000 description 9
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- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 239000010903 husk Substances 0.000 description 3
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Abstract
The invention discloses a frame for manufacturing yeast and a fermentation method using the frame to manufacture the yeast. Used yeast blocks are placed on the yeast frame, thereby increasing yield of unit area of yeast rooms and improving utilization rate of the yeast rooms. Temperature and humidity of the yeast blocks can be regulated flexibly by flexibly regulating the number of piles and rows of the yeast arrangement and the height between piles of yeast blocks, thereby resolving the problem that temperature and humidity of a traditional yeast manufacturing method are difficult to adjust, reducing yeast turning times and reducing labor intensity of workers.
Description
Technical field:
The invention belongs to liquor and make the field, be specifically related to a kind of shelf that Daqu uses of making, and make the fermentation process of Daqu medicine with this shelf.
Technical background:
The Daqu medicine be a kind of be raw material with raw material wheat (or joining barley, pea), open type enlist the services of naturally the microbial inoculant fermentation in (comprising raw material, air, water, place, coverture such as straw etc.) in the environment saccharification, fermentation, give birth to pastil.
Traditional Daqu medicine yeast-making technology comprises three big steps, i.e. batching, base and fermentation, and wherein the cultivation of Daqu medicine adopts ground individual layer natural style fermentation mode to carry out; One deck husk at first on bent premises face upper berth, rib is put bent base equably again, and adds a cover thermal insulation layer; Airtight door and window; Turn over the bent heap operation of receiving after several days, existing separate room has the fermentation mode of the synthetic raft in several separate rooms again from (receiving heap) in heaps mode.Bent made-up article temperature slowly falls after rise after rising to vertex gradually, and bent base relies on microorganism growth, breeding, metabolism, accumulates meta-bolites gradually, gets rid of moisture content and heat, and after one-period (about 30 days) finished, it was bent to store into finished product at last.
There is the remarkable defective of following several respects in this traditional starter making method:
1, bent room utilization ratio is low.From in heaps, the cycle that takies a bent room reaches 30 days to bent base through the individual layer fermentation, and bent room utilization ratio is low, produces only 60～80kg/ ㎡ of work in-process song in every month; The fermentation mode of several synthetic rafts, labor strength increases more than three times, and bent room utilization ratio was only produced the bent 120～160kg/ ㎡ of work in-process in every month;
2, dust pollution is big.Tradition Daqu making method need be turned over bent controlled temperature, humidity through manual work, owing to use the husk shop fixtures, when bent operation was turned in manual work, dust was big, and labour intensity is big, and environmental pollution is serious;
3, production efficiency is low.The temperature of tradition Daqu making method, moisture control difficulty only through easy means such as switch door and window, artificial suctions, lack modern installations, and efficient is low, produces little effect, and has seriously restricted the further lifting of Daqu quality.
To the bent defective of tradition system, people such as the cold Chong Feng of Sichuan University, Wang Zhongyan have invented a kind of microcomputer-controlled yeast-producing method by means of framed big-yeast ferment (89105919.9); Knee-piece is placed on the daqu fermentation frame with interval, and song is put up multilayered structure, and the support basketry of placing knee-piece is arranged above every layer; Be designed with the nichrome wire that supplies heating to use below; Adopt the nichrome wire heating that humiture is regulated and control, microcomputer simulation daqu fermentation process curve is by temperature, moisture control signal; Through carrying out the temperature and humidity that electrical equipment is regulated bent room, simultaneous computer provides corresponding convection agitation machine air inerchange signal according to course of fermentation.This method has avoided manual work to turn over song, has reduced environmental pollution and labor strength, and has made full use of space, bent room, has increased bent room yield per unit, realizes the mechanize of system song and the robotization control of daqu fermentation.But adopt the nichrome wire heating, its investment is big, and energy consumption is high, and (spontaneous heat heats up in the bent medicine fermenting process of tradition system Qu Caiyong; Must extra-heated); Production cost is high, and can only in same bent room, layering heat, and intensification, layering damping be difficulty very; As making levels humidification or only heat lower floor and upper strata article temperature is not increased respectively, its operation easier is well imagined.
In addition, this method is abandoned originate depend on thing such as straw screen or mat, gunnysack, husk etc. of mikrobe of Daqu in the lump.As everyone knows; Daqu belongs to open type spontaneous fermentation; Bent medicine microbe-derived main dependence raw material itself, water, air, place and mulching straw are abandoned as these Daqu useful microbes are depended on thing, will directly cause Daqu mikrobe provenance to reduce significantly; Under identical fermentation condition, Qu Pinzhi is reduced.Simultaneously, this method is also through turning over the bent labor strength that reduces, and makes spacing between the bent base, and bent liquid medicine branch can't be regulated, and bent medicine cultivation temperature, moisture heterogeneity cause the heterogeneity of bent medicine quality.Therefore, utilize this method, the warehouse-in quality percentage of bent medicine is merely 65%, and the outbound quality percentage is 60%.
Pacify little civilian king people such as the Zhang Qian of limited-liability company, Zhou Hong that make wine, disclose a kind of shelf starter making method for white spirit (200910116127.9), adopt the bent frame of split type stainless steel, bent base is placed on the bent frame, and straw mattress is placed in the below, and the top also covers with straw mattress.Bent frame multilayer is piled up, and can increase, subtract the bent number of plies that crouches according to seasonal needs, and flexible is advanced bent amount.This song frame is made up of stainless steel fence and feet, and is rational in infrastructure, is connected closely, simply concise, solved traditional starter making method and caused the problems such as adhesion, distortion between the bent base.But still there is the remarkable defective of several respects in this method, the one, though can increase, subtract the bent number of plies that crouches according to seasonal needs, flexible is advanced bent amount; But the structure of every layer of bent frame is fixed; Bent frame just need occupy a large amount of storehouses when leaving unused pile, has increased management difficulty, and is unfavorable for turning over tune joint Qu Wendu, humidity (in the yeast making process; Need save bent base temperature, humidity through turning over tune, keep the homogeneous of bent base quality); The 2nd, adopt the stainless steel fence, body weight, cost is high, and should not make bent useful microbe and adhere to, and has reduced bent pharmacopoeia source, is unfavorable for keeping micro-flora.
Summary of the invention
The object of the invention provides a kind of shelf of white spirits yeast-making use and carries out the method that posture Daqu medicine is made fermentation with this shelf; Adopt knee-piece to be placed on the bent frame; Increase bent room yield per unit; Improve bent room utilization ratio, and the mode march deblocking temperature of the height between the arrangement number of plies, columns and layer through the bent room of flexible knee-piece and the layer, the flexible control of humidity, the temperature, the moisture control that solve traditional Daqu making method are difficult; Reduce and turn over bent number of times, reduce hand labor intensity.
The technical scheme that realizes the object of the invention is:
A kind of shelf of making bent use comprises: 1, five suspension member of a bamboo fence; Four frame columns 2; After weld and constitute, one on each frame column also is welded with the cover steel pipe 8 of four same sizes respectively by the interior steel pipe 7 of insertion in the outer steel pipe 6 for the said suspension member short suspension member 5 that to be the long suspension member 4 that forms of a band iron suspension member 3 and two long angle steel and round steel welding form with two lug pieces and round steel welding, said column 2; The round steel of long suspension member 4 and short suspension member 5 inserts respectively in the cover steel pipe 8 and forms rectangular frame; Band iron suspension member 3 two ends connect the mid point of two long suspension members 4, form the longitudinal ligament of rectangular frame, and bamboo fence 1 places on the said rectangular frame.
As preferably, the length of said long suspension member 4 is 2200mm, and the length of short suspension member 5 is 680mm; The internal diameter of outer steel pipe 6 is 50mm; The external diameter of interior steel pipe 7 is 44.5mm, and the internal diameter of cover steel pipe 8 is 15mm, and said bamboo fence 1 is connected through M6 screw rod 9 by 60-80 sheet bamboo sheet.
Another purpose of the present invention provides a kind of method of making the bent shelf that uses of above-mentioned system, comprises the following steps: with cutting machine material requested to be cut into desired size, and round steel and length angle steel two edge are welded long suspension member 4 of formation and short suspension member 5 respectively.At long suspension member 4 length, 1/2 place and 20mm place, band iron two boring; Wherein be formed for the band iron suspension member 3 of the cross bar of load-bearing longitudinally of shelf at band iron drill hole welding round steel; One of steel pipe 6 20 mm place is uniformly distributed with three holes big or small with the band iron doubleender of common brill outside then; Interior steel pipe 7 is inserted in the outer steel pipe 6 of boring; After drill hole was carried out the rivet welding connection, the cover steel pipe 8 of four same size section bars of the other end of steel pipe 6 welding outside formed the frame columns, wherein outer steel pipe 6 and the 8 tangent surperficial butt welding of cover steel pipe; At last long suspension member 4 and short suspension member 5 and band iron suspension member 3 are buckled with the frame column, promptly be combined to form the bent shelf that uses of said system after putting bamboo fence 1.
Fermentation frame of the present invention is in when assembling, is welded with an end of cover steel pipe 8 through the outer steel pipe 7 with the interior steel pipe 6 insertion upper strata shelfs of lower shelf, thereby realizes the assembling (as shown in Figure 1) of multilayer shelf.
The present invention also provides a kind of technology of utilizing the bent shelf that uses of above-mentioned system to carry out posture system koji fermentation, comprises in regular turn: the grass watering is laid, covered to bent blank molding, the posture of entering the room, the row of grabbing turns over song, turns over the secondary song, tears song open, puts in storage and store operation, wherein:
Said bent blank molding is after one or more raw materials in wheat, barley, Chinese sorghum, the pea are carried out material moistening and pulverize by proportioning, and adding hot water, to moisten the powder mix gentle ripe to bent material, ashless bag or pimple; Hand is pinched agglomerating, and moisture content is 29%～48%, puts into Qu Mo then; Be pressed into microscler (long 25～36cm * wide 13～23cm * high by 3～7cm), bent base surfacing is smooth, moisture is even; Four limits totally do not have burr, no breach, and rib is placed on the plate pusher subsequent use;
The said posture of entering the room is laid an end that is meant from deep closet and is begun, and from bottom to top layering is laid, and first framed bent is laid to step back after finishing again lay second row, and the rest may be inferred with whole bent room lays and finish; Earlier lay thin bamboo strips used for weaving on the ground, the layer overlay woven bag is placed bent base according to horizontal three perpendicular three mode; It is bent that each shelf is laid two rows, and knee-piece spacing spring and autumn is controlled at 0～2 cm, is controlled at 0～4 cm summer; Be controlled at 0～3cm winter, set up the bent shelf that uses of off-the-shelf system, and the layer overlay woven bag; Lay the second layer, the 3rd layer according to the method described above, lay 5～8 layers altogether;
The watering of said lid grass is meant to lay when bent base and finishes, on every layer of bent base and around lid layer gunnysack and spread straw screen or mat, and sprinkled water in the straw screen or mat surface; Do not splash into bent heap degree of being with water; Watering in summer amount is closed the doors and windows greater than winter then, time opening exhaust fan march room ventilation every day; Every day 1-3 time, the time be controlled at 3-5 minute/inferior;
The said row of grabbing turns over song and is meant when bent made-up article temperature reaches 38 ℃～63 ℃, and the hardness of bent base levels increases, and opens door and window, opens exhaust fan ventilation cooling 10～20 minutes; The lagging material that covers on the bent base is thrown off in layering, turns over song, turns over the bent reverse direction of laying according to entering the room and carries out, from top to bottom; Turn over Qu Yaoqiu and spread earlier one deck thin bamboo strips used for weaving on the ground, then according to end turn-over, all around turn over middle, centre turn over around, the upper strata turns down the principle that layer, lower floor roll up layer and carries out, every row Qu Douying transposition, turn over bent after knee-piece spacing spring and autumn be controlled at 1～3 cm; Be controlled at 2～5cm summer, be controlled at 1～4cm winter, whenever turned over a row song; Add a cover the hay curtain, the gunnysack surrounding edge, straw screen or mat buttonhole selvage and thickness are even; Meet seasonal requirement, do not reveal song, close the doors and windows after having turned over;
Said turn over the secondary song be meant turn over once song after, when bent temperature is increased to again when for the first time turning over Qu Wendu, open door and window, exhaust fan, dehumidifier this moment; Gunnysack, the straw screen or mat of opening clad carry out turning over the second time song, and after this apparent temperature changing conditions is irregularly turned over song, when turning over song; According to the temperature and humidity situation, the bent building and withdrawing of different layers are fallen, bent frame is reduced to 0～4 layer by 5～7 layers, translate into face at the bottom of will making the bent base of each piece when turning over song; Upper strata song base is translated into the bent base of lower floor, and the bent base of lower floor is translated into the bent base in upper strata, bent base in the middle of bent base is translated into all around; The bent base in centre is translated into bent base all around, and limit flange lid straw screen or mat is placed gunnysack, turns over bent back knee-piece spacing spring and autumn and is controlled at 1～3 cm; Be controlled at 2～5cm summer, be controlled at 1～4cm winter, this phase temperature is controlled at 28 ℃～65 ℃ and kept 7～15 days.
The said song of tearing open is meant that turning over bent the completion when bent base temperature no longer raises and when beginning to reduce gradually, open door and window, exhaust fan, dehumidifier; Open gunnysack, the straw screen or mat of clad and tear song open, will return to original 5～7 layers again with the bent frame that the unit of classifying as will remove, tear open and bent bent base evenly is placed on the bent frame according to horizontal three, perpendicular three; Knee-piece spacing spring and autumn is controlled at 0～2 cm, is controlled at 0～4 cm summer, is controlled at 0～3cm winter; The limit is torn bent limit lid straw screen or mat open and is placed gunnysack; Keep bent base temperature slowly to descend, bent base was kept 5～10 days down at 15 ℃～33 ℃, make bent base moisture below 15%;
Said warehouse-in is stored and is meant that after tearing bent step completion open, bent base has been cultivated the ripe Daqu medicine that is, and sophisticated Daqu medicine is gone out warehouse-in storage 1～6 month from cultivating the room transfer, is Chen Qu, upright can coming into operation.
Distinguishing feature of the present invention and advantage:
1. the present invention has broken through the Daqu medicine and has produced the extremely low present situation of bent room utilization ratio, makes bent room utilization ratio produce the bent 80 kg/ ㎡ of work in-process by every month and is increased to 500 kg/ ㎡.
2. the present invention has overcome the fermentation mode that lacks the useful microbe carrier in the fermentation of existing posture intelligence; Let traditional yeast-making technology elite be able to succession; Kept the bent auxiliary materials of system such as straw screen or mat, gunnysack, let useful bacterial strain constantly select to tame enrichment, reached old bent room and go out good bent effect.
3. the present invention's processing requirement of following natural enrichment in traditional yeast-making technology, heating up naturally; Changed the mode that heats up with electrically heated in the fermentation of posture intelligence; Both practiced thrift the energy; Improve bent matter again, adopted in the fermentation middle and later periods and turn over song, tear poor, layer distance of layer that the mode of bent frame is regulated the posture fermentation open, significantly improved the homogeneity of bent matter and the stability of quality product;
4. the similar building blocks magic square of bent frame of the present invention's making can be dismantled arbitrarily, and assembling is convenient, simple; Rational in infrastructure, be connected closely, make easily; Cost is low; Turning over song, tear the manual operation of operations such as song open in the convenient bent medicine making processes, and bent frame dismounting back pile to take up an area of the space little, management difficulty and cost reduce significantly.
5, utilize the bent shelf of system of the present invention and utilize this shelf to produce the method for Daqu medicine, turn over bent simple to operately, temperature, moisture control are easy, be prone to ventilate, and bent quality homogeneous, the Daqu medicine quality percentage of making can reach more than 90%.
6, the present invention's, layer distance poor through the layer of regulating the posture fermentation controlled bent base temperature, humidity, and ventilation effect is good, can reduce and turn over bent number of times, reduces artificial intensity, reduces production costs.
7, the present invention makes simply, processing ease, and cost of investment is low, and effect is obvious, and application prospect is good, can be used as Daqu medicine manufacturing enterprise and carries out extensive promotion and application.
Description of drawings:
The bent shelf three-dimensional structure diagram that uses of system that Fig. 1 and 2 makes for the present invention;
Fig. 3 is the bent frame bamboo of the present invention fence outside drawing;
Fig. 4 connects synoptic diagram for the bent frame column of the present invention;
Fig. 5 is the bent frame column welding of the present invention vertical view;
Fig. 6 is the bent frame aggregate erection of the present invention synoptic diagram;
Fig. 7 places synoptic diagram for the bent base of the bent frame of the present invention.
Mark among the figure: 1 is the bamboo fence, and 2 is the frame column, and 3 is the band iron suspension member, and 4 are long suspension member, and 5 are short suspension member, and 6 is outer steel pipe, and 7 is interior steel pipe, and 8 are the cover steel pipe, and 9 is the M6 bolt, and 10 is knee-piece.
Embodiment:
The present invention will be aided with accompanying drawing about the embodiment of bent shelf that uses of preferred fabrication system and system koji fermentation method thereof and be able to specify:
Embodiment 1:
One, makes bent frame
Be designed to five layer of ten row, layer is apart from being 300mm, and every row length and width are 2220 * 680 mm, every layer of shop bamboo piece, and it is of a size of 2200 * 660 * 20 mm, and the combined between layer, row is connected with public stake with suspension member.
1, blanking.With cutting machine steel are cut into desired size:
Galvanized steel pipe:
50 * 3 mm,
300Mm * 110 piece,
40 * 4.5 mm,
100Mm * 110 piece;
Tie angle bar: Zinc-coated angle steel ∠ 50 * 4 mm, 2200 mm * 100 piece, ∠ 50 * 4 mm, 680 mm * 100 piece
Connect suspension member;
14 general yuan of steel: 30 mm * 100 piece, 60 mm * 400 piece.
Strengthen contiguous block :-40 * 4 zinc-plated band irons: 670 mm * 50 piece
2, boring.2200mm in length of galvanized angle ∠ 50 × 4 center drill
14.5 holes in the -40 × 4 galvanized flat iron two 20mm at each drill
14.5 Kong; in
50 × 3 galvanized steel a 20? mm at uniform drilled three
14.5 holes.
3, welding.As shown in Figure 4: the
40 × 4.5 galvanized steel (7) Insert
50 × 3 galvanized steel (6) in 30? mm, the drill
14.5 holes for riveting connection; 5 as shown below: In
50 × 3 galvanized steel (6) the other end 50? mm at uniform welding 4
15 × 3 sets of steel pipe (8); Figure 6: respectively, the long 2200mm, length 680mm of ∠ 50 × 4 galvanized angle two with
14 × 60 Pu Yuan lap steel welding, forming length pendant (4), (5); to -40 × 4 galvanized flat iron two drill holes respectively
14 × 30 Pu Yuan steel with welding, forming pendant (3 ).
4, polishing.With the angle grinding machine all welds are polished, must be with all welds slyness that polishes flat.
5, combination.As shown in Figure 6: as to operate side by side by two people; At first respectively hold a column; Respectively column is buckled with column with long angle steel suspension member (4) and to be connected, use lug piece suspension member (5) respectively this column to be buckled with another column then and be connected, use band iron suspension member (3) that the drill hole of two long angle steel is buckled connection at last; So just accomplished the combination of first basal layer, spread bamboo piece (1) at last and can use.Toward the eminence second layer, four root posts are inserted on each column of first basal layer, it is the same to buckle combined method.The combination of flat place secondary series buckles connection with two root posts with long angle steel suspension member (4) again, respectively this column is buckled with first basal layer with two lug piece suspension members to be connected again.Being combined into shelf with this method is five layer of ten row.
Two, bent blank molding
After wheat, barley mixed material moistening and pulverize in 19:1 ratio proportioning, adding hot water, to moisten the powder mix gentle ripe to bent material, ashless bag, pimple; Hand is pinched agglomerating, and moisture content is 41%, puts into Qu Mo then; Be pressed into the bent base of convex of 29cm * 20cm * 5cm, bent base surfacing is smooth, and moisture is even; Four limits totally do not have burr, no breach, and rib is placed on the plate pusher subsequent use.
Three, the posture of entering the room is laid
Posture is laid from an end of deep closet and is begun, and from bottom to top layering is laid, and first framed bent is laid to step back after finishing again lay second row, and the rest may be inferred with whole bent room lays and finish.Earlier lay thin bamboo strips used for weaving on the ground, the layer overlay woven bag is placed bent base according to horizontal three perpendicular three mode, and it is bent that each shelf is laid two rows.The knee-piece spacing is controlled at 1cm, sets up the bent shelf that uses of off-the-shelf system, and the layer overlay woven bag.Lay the second layer, the 3rd layer according to the method described above, lay 6 layers altogether.
Four, lid grass watering
Lay when bent base and to finish, on every layer of bent base and around lid layer gunnysack and spread straw screen or mat.And the straw screen or mat surface sprinkled water, do not splash into bent heap degree of being with water, close the doors and windows then, every morning and afternoon, each once opened the ventilation of exhaust fan march room, at every turn the time be controlled at 3～5 minutes/inferior;
Five, song turns in the row of grabbing
When bent made-up article temperature reached 56 ℃, the hardness of bent base levels increased, and opens door and window, opened exhaust fan ventilation cooling 18 minutes, and the lagging material that covers on the bent base is thrown off in layering, turns over song.Turning over the bent reverse direction of laying according to entering the room carries out; From top to bottom; Turn over Qu Yaoqiu and spread earlier one deck thin bamboo strips used for weaving on the ground; Then according to end turn-over, all around turn over middle, centre turn over around, the upper strata turns down the principle that layer, lower floor roll up layer and carries out, every row Qu Douying transposition turns over bent knee-piece spacing afterwards and is controlled at 1.5cm.Whenever it is bent to have turned over row, adds a cover the hay curtain, the gunnysack surrounding edge, and straw screen or mat buttonhole selvage and thickness are even, meet seasonal requirement, do not reveal song, close the doors and windows after having turned over.
Six, turn over the secondary song
After turning over once song, when bent temperature is increased to 56 ℃ again, open door and window; Exhaust fan, dehumidifier, gunnysack, the straw screen or mat of opening clad carry out turning over song the second time, translate into face at the bottom of will making the bent base of each piece when turning over song; Upper strata song base is translated into the bent base of lower floor, and the bent base of lower floor is translated into the bent base in upper strata, bent base in the middle of bent base is translated into all around; The bent base in centre is translated into bent base all around, and limit flange lid straw screen or mat is placed gunnysack, turns over bent back knee-piece spacing spring and autumn and is controlled at 1cm.After this; When bent base temperature is increased to 55 ℃ again, turn over song again, when turning over song; 1,2 and 4,5 layer bent building and withdrawing are fallen; The bent frame of every row is reduced to 1 layer by 5 layers, and the knee-piece on the bent frame after dismantling still is placed on respectively on ground floor and the 3rd layer of bent base according to horizontal three perpendicular three, and ground floor and the 3rd layer of bent base increase to three layers.Subsequently, irregularly turn over bent 8 times, temperature is controlled in 50 ℃～55 ℃ scopes kept 12 days.
Seven, tear song open
Turning over bent the completion when bent base temperature no longer raises and when beginning to reduce gradually, opens door and window, exhaust fan, dehumidifier; Open gunnysack, the straw screen or mat of clad and tear song open; The the 2nd, 3 and 5, the 6 layer of bent frame that will remove with the unit of classifying as returns to original 5 layers again, and the bent base of permutation evenly is placed on the bent frame of each layer according to horizontal three, perpendicular three, and the knee-piece spacing is controlled at 1.5 cm; The limit is torn bent limit lid straw screen or mat open and is placed gunnysack; Keep bent base temperature slowly to descend, and through closing the doors and windows bent base was kept 12 days at 15 ℃～30 ℃ down, bent base moisture reaches 13%.
Eight, warehouse-in is stored
After tearing bent step completion open, bent base has been cultivated the ripe higher temperature Daqu medicine that is, and sophisticated Daqu medicine is gone out warehouse-in storage 6 months from cultivating the room transfer, is into Chen Qu, and its sense organ and physics and chemistry detect index and is:
?。
Embodiment 2:
One, makes the bent shelf that uses of system
Be designed to six layer of 12 row, layer is apart from being 280mm, and every row length and width are 2200 * 680 mm, and every layer of shop bamboo piece is of a size of 2180 * 660 * 20 mm, and the combined between layer, row is connected with public stake with suspension member.
1, blanking.With cutting machine steel are cut into desired size:
Galvanized steel pipe:
50 * 3; 280 mm * 156 piece;
40 * 4.5,100 mm * 156 piece
Tie angle bar: 50 * 4,2180 * 144 of Zinc-coated angle steel ∠, ∠ 50 * 4,680 * 144
Connect suspension member;
14 general yuan of steel: 30 * 144,60 * 576.
Strengthen contiguous block :-40 * 4 zinc-plated band irons: 670 * 72
2, boring.2180mm in length of galvanized angle ∠ 50 × 4 center drill
14.5 holes in the -40 × 4 galvanized flat iron two 20mm at each drill
14.5 Kong; in
50 × 3 galvanized steel a 20? mm at uniform drilled three
14.5 holes.
3, weld, polish, make up each step all with embodiment 1, be combined into six layer of 12 row at last.
Two, bent blank molding
After wheat, pea mixed material moistening and pulverize in the ratio of 3:2, adding hot water, to moisten the powder mix gentle ripe to bent material, ashless bag, pimple; Hand is pinched agglomerating, and moisture content is 38%, puts into Qu Mo then; Be pressed into the bent base of rectangle of 27 * 17cm * 5cm, bent base surfacing is smooth, and moisture is even; Four limits totally do not have burr, no breach, and rib is placed on the plate pusher subsequent use.
Three, the posture of entering the room is laid
Posture is laid from an end of deep closet and is begun, and from bottom to top layering is laid, and first framed bent is laid to step back after finishing again lay second row, and the rest may be inferred with whole bent room lays and finish.Earlier lay thin bamboo strips used for weaving on the ground, the layer overlay woven bag is placed bent base according to horizontal three perpendicular three mode, and it is bent that each shelf is laid two rows.The knee-piece spacing is controlled at 4cm, sets up the bent shelf that uses of off-the-shelf system then, and the layer overlay woven bag.Lay the second layer, the 3rd layer according to the method described above, lay 7 layers altogether.
Four, lid grass watering
Lay when bent base and to finish, on every layer of bent base and around lid layer gunnysack and spread straw screen or mat.And the straw screen or mat surface sprinkled water, do not splash into bent heap degree of being with water, close the doors and windows then, temperature rises gradually, 3 time opening exhaust fans march room ventilation every day then, each time of exchanging gas be controlled at 3-5 minute/inferior;
Five, song turns in the row of grabbing
When bent made-up article temperature reached 38 ℃, the hardness of bent base levels increased, and opens door and window, opened exhaust fan ventilation cooling 10 minutes, and the lagging material that covers on the bent base is thrown off in layering, turns over song.Turning over the bent reverse direction of laying according to entering the room carries out; From top to bottom; Turn over Qu Yaoqiu and spread earlier one deck thin bamboo strips used for weaving on the ground; Then according to end turn-over, all around turn over middle, centre turn over around, the upper strata turns down the principle that layer, lower floor roll up layer and carries out, every row Qu Douying transposition turns over bent knee-piece spacing afterwards and is controlled at 5cm summer.Whenever it is bent to have turned over row, adds a cover the hay curtain, the gunnysack surrounding edge, and straw screen or mat buttonhole selvage and thickness are even, meet seasonal requirement, do not reveal song, close the doors and windows after having turned over.
Six, turn over the secondary song
After turning over once song, when bent temperature is increased to 38 ℃ again, open door and window this moment; Exhaust fan, dehumidifier, gunnysack, the straw screen or mat of opening clad carry out turning over the second time song, after this when temperature is increased to 46 ℃ again; The the 1st, 3,5 layer of bent frame dismantled turn over song; Bent frame is reduced to 3 layers by 6 layers, and the knee-piece on the bent frame after dismantling still is placed on respectively on ground floor and the 2nd, 4, the 6 layer of bent base of bent frame according to horizontal three perpendicular three and arranges, and the 2nd, 4,6 layer of bent base increased to two-layer by one deck.Translate into face at the bottom of will making the bent base of each piece when turning over song, the bent base in upper strata is translated into the bent base of lower floor, and the bent base of lower floor is translated into the bent base in upper strata; Bent base in the middle of bent base is translated into is all around translated into bent base all around with the bent base in centre, and limit flange lid straw screen or mat is placed gunnysack; Turn over bent back knee-piece spacing and be controlled at 5cm; Subsequently, turn over bently twice, temperature is controlled in 44 ℃～45 ℃ kept 7 days.
Seven, tear song open
Turn over bent the completion when bent base temperature and no longer raise and when beginning to reduce gradually, open door and window, exhaust fan, dehumidifier are opened gunnysack, the straw screen or mat of clad and are torn song open, will return to original 6 layers again with the bent frame that the unit of classifying as will remove.Tear open and bent bent base evenly is placed on the bent frame according to horizontal three, perpendicular three, the knee-piece spacing is controlled at 4 cm, and the limit is torn bent limit lid straw screen or mat open and placed gunnysack, keeps bent base temperature slowly to descend, and bent base was kept 5 days down at 28 ℃～30 ℃, and bent base moisture reaches 14%.
Eight, warehouse-in is stored
After tearing bent step completion open, bent base has been cultivated the ripe daqu of middle temperature medicine that is, and sophisticated Daqu medicine is gone out warehouse-in storage 1 month from cultivating the room transfer, is into Chen Qu, upright can coming into operation.
Embodiment 3:
One, makes the bent shelf that uses of system
Be designed to 4 layer of 9 row, layer is apart from being 350mm, and every row length and width are 2240 * 700 mm, and every layer of shop bamboo piece is of a size of 2220 * 680 * 20 mm, and the combined between layer, row is connected with public stake with suspension member.
1, blanking.With cutting machine steel are cut into desired size:
Galvanized steel pipe:
50 * 3; 350 mm * 104 piece;
40 * 4.5,100 mm * 104 piece
Tie angle bar: 50 * 4,2220 * 72 of Zinc-coated angle steel ∠, ∠ 50 * 4,700 * 72
Connect suspension member;
14 general yuan of steel: 30 * 72,60 * 288.
Strengthen contiguous block :-40 * 4 zinc-plated band irons: 690 * 36
2, boring.2220mm in length of galvanized angle ∠ 50 × 4 center drill
14.5 holes in the -40 × 4 galvanized flat iron two 20mm at each drill
14.5 Kong; in
50 × 3 galvanized steel a 20? mm at uniform drilled three
14.5 holes.
3, welding, polishing, combination are combined into four layer of nine row with shelf at last like embodiment 1.
Two, bent blank molding
After wheat carried out material moistening and pulverize, adding hot water, to moisten the powder mix gentle ripe to bent material, ashless bag, pimple; Hand is pinched agglomerating, and moisture content is 45%, puts into Qu Mo then; Be pressed into the rectangle of 34 * 22cm * 7cm, bent base surfacing is smooth, and moisture is even; Four limits totally do not have burr, no breach, and rib is placed on the plate pusher subsequent use.
Three, the posture of entering the room is laid
Posture is laid from an end of deep closet and is begun, and from bottom to top layering is laid, and first framed bent is laid to step back after finishing again lay second row, and the rest may be inferred with whole bent room lays and finish.Earlier lay thin bamboo strips used for weaving on the ground, the layer overlay woven bag is placed bent base according to horizontal three perpendicular three mode, and it is bent that each shelf is laid two rows.Tight between the knee-piece spacing is set up the bent shelf that uses of off-the-shelf system then, and the layer overlay woven bag, lays the second layer, the 3rd layer according to the method described above, lays 5 layers altogether.
Four, lid grass watering
Lay when bent base and to finish, on every layer of bent base and around lid layer gunnysack and spread straw screen or mat.And the straw screen or mat surface sprinkled water, do not splash into bent heap degree of being with water, close the doors and windows then, time opening exhaust fan march room ventilation every day, every day 1 time, the time be controlled at 5 minutes/inferior;
Five, song turns in the row of grabbing
When bent made-up article temperature reached 63 ℃, the hardness of bent base levels increased, and opens door and window, opened exhaust fan ventilation cooling 10 minutes, and the lagging material that covers on the bent base is thrown off in layering, turns over song.Turning over the bent reverse direction of laying according to entering the room carries out; From top to bottom; Turn over Qu Yaoqiu and spread earlier one deck thin bamboo strips used for weaving on the ground; Then according to end turn-over, all around turn over middle, centre turn over around, the upper strata turns down the principle that layer, lower floor roll up layer and carries out, every row Qu Douying transposition turns over bent knee-piece spacing afterwards and is controlled at 1cm.Whenever it is bent to have turned over row, adds a cover the hay curtain, the gunnysack surrounding edge, and straw screen or mat buttonhole selvage and thickness are even, meet seasonal requirement, do not reveal song, close the doors and windows after having turned over.
Six, turn over the secondary song
After turning over once song, when bent temperature was increased to 63 ℃ again, opened door and window this moment, exhaust fan, dehumidifier, and gunnysack, the straw screen or mat of opening clad carry out turning over the second time song.When turning over song, the bent frame of each layer is all dismantled, the bent base on the bent frame turns over bent back and is placed on the bent base of ground floor according to horizontal three, perpendicular three, and the number of plies of the bent base in ground this moment increases to 5 layers by 1 layer.Translate into face at the bottom of will making the bent base of each piece when turning over song; Upper strata song base is translated into the bent base of lower floor, and the bent base of lower floor is translated into the bent base in upper strata, bent base in the middle of bent base is translated into all around; The bent base in centre is translated into bent base all around; Limit flange lid straw screen or mat is placed gunnysack, turns over bent back knee-piece spacing and is controlled at 1cm, temperature is controlled in 50 ℃～55 ℃ scopes kept 12 days.
Seven, tear song open
Turn over for the second time bent the completion after bent made-up article temperature beginning steadily descends, open door and window, exhaust fan, dehumidifier are opened gunnysack, the straw screen or mat of clad and are torn song open, will return to original 7 layers again with the bent frame that the unit of classifying as will remove.Tear open and bent the bent base of every row evenly is placed on the bent frame according to horizontal three, perpendicular three, the knee-piece spacing is controlled at 3cm, and the limit is torn bent limit lid straw screen or mat open and placed gunnysack, keeps bent base temperature slowly to descend, and bent base was kept 5 days down at 15 ℃～33 ℃, and bent base moisture reaches 12%.
Eight, warehouse-in is stored
After tearing bent step completion open, bent base has been cultivated the ripe high-temperature daqu medicine that is, and sophisticated Daqu medicine is gone out warehouse-in storage 4 months from cultivating the room transfer, is Chen Qu, upright can coming into operation.
Claims (4)
1. make the bent shelf that uses for one kind; Comprise: a bamboo fence (1); Five suspension members, four frame columns (2), said suspension member are that the long suspension member (4) that a band iron suspension member (3) and two long angle steel and round steel welding form welds the short suspension member (5) of formation with two lug pieces and round steel; Said column (2) is by inserting interior steel pipe (7) in the outer steel pipe (6) after welding constitutes; One on each frame column also is welded with the cover steel pipe (8) of four same sizes respectively, and long suspension member (4) inserts formation rectangular frame in the cover steel pipe (8) respectively with the round steel of short suspension member (5), and band iron suspension member (3) two ends connect the mid point of two long suspension members (4); Form the longitudinal ligament of rectangular frame, bamboo fence (1) places on the said rectangular frame.
2. shelf as claimed in claim 1; The length of wherein said long suspension member (4) is 2200mm; The length of short suspension member (5) is 680mm, and the internal diameter of outer steel pipe (6) is 50mm, and the external diameter of interior steel pipe (7) is 44.5mm; The internal diameter of cover steel pipe (8) is 15mm, and said bamboo fence (1) is connected through M6 screw rod (9) by 60-80 sheet bamboo sheet.
3. the method for the bent shelf that uses of manufacturing system according to claim 1 or claim 2; Comprise the following steps: material requested to be cut into desired size with cutting machine; Round steel and length angle steel two edge are welded long suspension member of formation (4) and short suspension member (5) respectively; At long suspension member (4) length 1/2 place and 20mm place, band iron two boring; Wherein be formed for the band iron suspension member (3) of the cross bar of load-bearing longitudinally of shelf at band iron drill hole welding round steel; One 20 mm place of steel pipe (6) is uniformly distributed with three holes big or small with the band iron doubleender of common brill outside then, interior steel pipe (7) is inserted in the outer steel pipe (6) of boring, after drill hole is carried out the rivet welding connection; The cover steel pipe (8) of four same size section bars of the other end of steel pipe (6) welding outside forms the frame column; Wherein outer steel pipe (6) and cover steel pipe (8) tangent surperficial butt welding buckle with short suspension member (5) and band iron suspension member (3) long suspension member (4) at last with the frame column, put the shelf that promptly is combined to form the bent use of said system behind the bamboo fence (1).
4. technology of utilizing claim 1 or the bent shelfs that use of 2 said systems to carry out posture system koji fermentation, comprise in regular turn: the grass watering is laid, covered to bent blank molding, the posture of entering the room, the row of grabbing turns over song, turns over the secondary song, tears song open, puts the storage operation in storage, it is characterized in that:
Said bent blank molding is after one or more raw materials in wheat, barley, Chinese sorghum, the pea are carried out material moistening and pulverize by proportioning, and adding hot water, to moisten the powder mix gentle ripe to bent material, ashless bag or pimple; Hand is pinched agglomerating, and moisture content is 29%～48%, puts into Qu Mo then; Be pressed into microscler (long 25～36cm * wide 13～23cm * high by 3～7cm), bent base surfacing is smooth, moisture is even; Four limits totally do not have burr, no breach, and rib is placed on the plate pusher subsequent use;
The said posture of entering the room is laid an end that is meant from deep closet and is begun, and from bottom to top layering is laid, and first framed bent is laid to step back after finishing again lay second row, and the rest may be inferred with whole bent room lays and finish; Earlier lay thin bamboo strips used for weaving on the ground, the layer overlay woven bag is placed bent base according to horizontal three perpendicular three mode; It is bent that each shelf is laid two rows, and knee-piece spacing spring and autumn is controlled at 0～2 cm, is controlled at 0～4 cm summer; Be controlled at 0～3cm winter, set up the bent shelf that uses of off-the-shelf system, and the layer overlay woven bag; Lay the second layer, the 3rd layer according to the method described above, lay 5～8 layers altogether;
The watering of said lid grass is meant to lay when bent base and finishes, on every layer of bent base and around lid layer gunnysack and spread straw screen or mat, and sprinkled water in the straw screen or mat surface; Do not splash into bent heap degree of being with water; Watering in summer amount is closed the doors and windows greater than winter then, time opening exhaust fan march room ventilation every day; Every day 1-3 time, the time be controlled at 3-5 minute/inferior;
The said row of grabbing turns over song and is meant when bent made-up article temperature reaches 38 ℃～63 ℃, and the hardness of bent base levels increases, and opens door and window, opens exhaust fan ventilation cooling 10～20 minutes; The lagging material that covers on the bent base is thrown off in layering, turns over song, turns over the bent reverse direction of laying according to entering the room and carries out, from top to bottom; Turn over Qu Yaoqiu and spread earlier one deck thin bamboo strips used for weaving on the ground, then according to end turn-over, all around turn over middle, centre turn over around, the upper strata turns down the principle that layer, lower floor roll up layer and carries out, every row Qu Douying transposition, turn over bent after knee-piece spacing spring and autumn be controlled at 1～3 cm; Be controlled at 2～5cm summer, be controlled at 1～4cm winter, whenever turned over a row song; Add a cover the hay curtain, the gunnysack surrounding edge, straw screen or mat buttonhole selvage and thickness are even; Meet seasonal requirement, do not reveal song, close the doors and windows after having turned over;
Said turn over the secondary song be meant turn over once song after, when bent temperature is increased to again when for the first time turning over Qu Wendu, open door and window, exhaust fan, dehumidifier this moment; Gunnysack, the straw screen or mat of opening clad carry out turning over the second time song, and after this apparent temperature changing conditions is irregularly turned over song, when turning over song; According to the temperature and humidity situation, the bent building and withdrawing of different layers are fallen, bent frame is reduced to 0～4 layer by 5～7 layers, translate into face at the bottom of will making the bent base of each piece when turning over song; Upper strata song base is translated into the bent base of lower floor, and the bent base of lower floor is translated into the bent base in upper strata, bent base in the middle of bent base is translated into all around; The bent base in centre is translated into bent base all around, and limit flange lid straw screen or mat is placed gunnysack, turns over bent back knee-piece spacing spring and autumn and is controlled at 1～3 cm; Be controlled at 2～5cm summer, be controlled at 1～4cm winter, this phase temperature is controlled at 28 ℃～65 ℃ and kept 7～15 days;
The said song of tearing open is meant that turning over bent the completion when bent base temperature no longer raises and when beginning to reduce gradually, open door and window, exhaust fan, dehumidifier; Open gunnysack, the straw screen or mat of clad and tear song open, will return to original 5～7 layers again with the bent frame that the unit of classifying as will remove, tear open and bent bent base evenly is placed on the bent frame according to horizontal three, perpendicular three; Knee-piece spacing spring and autumn is controlled at 0～2 cm, is controlled at 0～4 cm summer, is controlled at 0～3cm winter; The limit is torn bent limit lid straw screen or mat open and is placed gunnysack; Keep bent base temperature slowly to descend, bent base was kept 5～10 days down at 15 ℃～33 ℃, make bent base moisture below 15%;
Said warehouse-in is stored and is meant that after tearing bent step completion open, bent base has been cultivated the ripe Daqu medicine that is, and sophisticated Daqu medicine is gone out warehouse-in storage 1～6 month from cultivating the room transfer, is Chen Qu, upright can coming into operation.
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| CN103305373A (en) * | 2013-06-28 | 2013-09-18 | 河南省傅潭酒业有限公司 | Bed specially used for making wine yeast |
| CN103320266A (en) * | 2013-06-28 | 2013-09-25 | 河南省傅潭酒业有限公司 | Special bed for wine-making bran koji |
| CN103543768A (en) * | 2013-10-08 | 2014-01-29 | 四川省宜宾五粮液集团有限公司 | Method for controlling temperature and humidity of hard liquor making yeast rooms in hard liquor making yeast fermenting process |
| CN103642645A (en) * | 2013-12-25 | 2014-03-19 | 泸州龙泉窖酒业有限公司 | Shelf for turning over starters for hard liquor and production method of shelf |
| CN104962432A (en) * | 2015-07-29 | 2015-10-07 | 安徽古井贡酒股份有限公司 | Room culture method of medium-high temperature yeast |
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| CN109019050A (en) * | 2018-08-03 | 2018-12-18 | 泸州品创科技有限公司 | A kind of fresh curved billet automation code-disc system of white wine yeast |
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| CN103543768A (en) * | 2013-10-08 | 2014-01-29 | 四川省宜宾五粮液集团有限公司 | Method for controlling temperature and humidity of hard liquor making yeast rooms in hard liquor making yeast fermenting process |
| CN103642645B (en) * | 2013-12-25 | 2015-11-18 | 泸州龙泉窖酒业有限公司 | A kind of shelf and manufacture method thereof of turning over base for Daqu |
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| CN104962432A (en) * | 2015-07-29 | 2015-10-07 | 安徽古井贡酒股份有限公司 | Room culture method of medium-high temperature yeast |
| CN107557294A (en) * | 2017-10-20 | 2018-01-09 | 四川理工学院 | A kind of solid state fermentation gas-circulating system automatically controlled |
| CN107557294B (en) * | 2017-10-20 | 2020-12-01 | 四川理工学院 | Automatic solid state fermentation gas circulation system of control |
| CN109019050A (en) * | 2018-08-03 | 2018-12-18 | 泸州品创科技有限公司 | A kind of fresh curved billet automation code-disc system of white wine yeast |
| CN109019050B (en) * | 2018-08-03 | 2024-06-04 | 泸州品创科技有限公司 | Automatic code disc system for fresh yeast blank of Daqu liquor |
| CN111084328A (en) * | 2019-12-30 | 2020-05-01 | 三穗县老张家土特食品有限公司 | Fermented soybean fermentation method |
| CN111778121A (en) * | 2020-06-25 | 2020-10-16 | 长沙长泰智能装备有限公司 | Turnover rack |
| CN112625829A (en) * | 2020-12-23 | 2021-04-09 | 江南大学 | Preparation method and application of massive raw wheat koji for brewing food |
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