CN102358537B - Novel barreled wire bonder - Google Patents
Novel barreled wire bonder Download PDFInfo
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- CN102358537B CN102358537B CN 201110309053 CN201110309053A CN102358537B CN 102358537 B CN102358537 B CN 102358537B CN 201110309053 CN201110309053 CN 201110309053 CN 201110309053 A CN201110309053 A CN 201110309053A CN 102358537 B CN102358537 B CN 102358537B
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Abstract
The invention provides a novel barreled wire bonder which comprises a payoff machine, an aligning mechanism, a winding-up barrel, a turntable and a rotary driving mechanism, wherein the aligning mechanism is positioned in a box body; the box body is arranged on a bracket; the pay-off machine is positioned on the front end of the box body; the outlet on the outer side of the box body is provided with a wire leading device; the rotary driving mechanism is positioned in the middle of a collet and is connected with the turntable by an eccentric shaft; the winding-up barrel and the turntable can be rotatably connected; the rear end of the aligning mechanism in the box body is provided with a conveyer device; a barrel core is built in the winding-up barrel; a vibrator is installed in the collet; a vibrator is connected with the turntable; and the welding wire is discharged from the pay-off machine to be on the same horizontal line according to the track of the horizontal device in the aligning mechanism, the conveyer device and the wire leading device. The novel barreled wire bonder has the advantages of high automatic degree, simple structure, low processing cost, high production efficiency and the like, performs the action on tightening the welding wires, is convenient to maintain, ensures that the welding wires are arranged in a plum blossom shape, ensures the quality of the barreled welding wires, ensures the total amount for the welding wire barrel to contain the welding wires to be increased, and is package-saving.
Description
Technical field
The invention belongs to welding wire production facilities technical field, especially relate to a kind of barreled welding wire machine.
Background technology
In existing technology, general barreled welding wire machine is in the lower end of take-up bucket rotating disk to be installed, the speed of regulating rotating disk realizes the winding displacement of plum blossom shape, and the defective that this method exists is that degree of automation is not high, along with increasing gradually of welding wire, the weight of take-up bucket also increases gradually, increased the lifting capacity of rotating disk, the speed of rotating disk is difficult to control, and this directly influences the winding displacement quality of welding wire, in case the generation entanglement causes scrapping of whole bucket welding wire.Present barreled welding wire machine can not guarantee the arrangement of welding wire consolidation in addition, and it is comparatively loose that welding wire is arranged, and increased packing cost, influence transportation and the storage of product, reduced production efficiency, and in the transportation of barreled welding wire, cause the welding wire confusion in the bucket easily, influence the quality of product.Present barreled welding wire machine complex structure, bulky, electrical equipment control is had relatively high expectations, the manufacturing cost height requires height to operator's know-how, is unsuitable for the application of medium-sized and small enterprises, therefore be necessary to research and develop a kind of simple in structure, easy to operate, the degree of automation height is time saving and energy saving and guarantee the novel barreled welding wire machine of welding wire quality.
Summary of the invention
The problem to be solved in the present invention provides a kind of barreled welding wire machine that guarantees the winding displacement quality and have the consolidation function, especially is fit to the barreled welding wire of quincunx winding displacement.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of novel barreled welding wire machine, comprise paying out machine, straightening mechanism, the take-up bucket, rotating disk, rotating drive mechanism, straightening mechanism is positioned at casing, casing places on the support, paying out machine is positioned at the front end of casing, the exit in the casing outside is provided with draws silk device, rotating drive mechanism is positioned at the collet middle part and is connected by eccentric shaft with rotating disk, take-up bucket and rotating disk removably connect, and the rear end of straightening mechanism is provided with feedway in the casing, and the take-up bucket is built-in with a barrel core, collet inside is by there being vibrator, and vibrator is connected with rotating disk.
Further, the described silk device that draws is divided into two parts, and a part is horizontal device, and to the central axis of take-up bucket, another part is the circular arc device from the exit of casing, and several edger rolls wheels are uniformly distributed in the both sides of circular arc device inside center line.
Further, circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core of take-up bucket.
Further, feedway comprises four running rollers, and two running rollers are positioned at upside, and two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through is on same horizon; Running roller is connected with the feed drive motor.
Further, described straightening mechanism comprises horizontal straightener and vertical straightener.
Further, described horizontal straightener comprise several edger rolls wheel on horizontal surface evenly respectively at horizontal both sides, described vertical modulator comprises several horizontal running rollers, is uniformly distributed in horizontal upper and lower side at vertical surface.
Further, be provided with springing between described rotating disk and the vibrator.
Further, described rotating drive mechanism is for rotating AC servo motor.
Further, described rotating drive mechanism, feed drive motor, vibrator are electrically connected with electrical apparatus control system respectively.
Welding wire comes out from paying out machine, by straightening mechanism, feedway, draw the track of horizontal device in the silk device on same horizon.
Advantage and good effect that the present invention has are: owing to adopt technique scheme, straightening mechanism butt welding silk carries out straightening, avoids the bending of welding wire, influences the quality of product.Draw silk device and guarantee that welding wire falls in the take-up bucket according to projected path, labyrinths such as Wirewinding roller, anchor fitting are saved in take-up bucket inside.Operation by electrical apparatus control system control rotating drive mechanism, feed drive motor, vibrator, the degree of automation height, guarantee that welding wire is by the arrangement of plum blossom shape, thereby better guarantee the quality of barreled welding wire, and vibrator can play the effect of consolidation welding wire, increase the total amount that the welding wire tube holds welding wire, save packing and storage cost, and have simple in structurely, easy to maintenance, tooling cost is low, the production efficiency advantages of higher.
Description of drawings
Fig. 1 is the simple structure front view of a kind of novel barreled welding wire machine of the present invention
Fig. 2 is the simple structure birds-eye view that draws silk device of a kind of novel barreled welding wire machine of the present invention
Among the figure:
1, paying out machine 2, horizontal straightener 3, vertical straightener
4, feedway 5, draw silk device 6, casing
7, take-up bucket 8, bucket core 9, rotating disk
10, rotate AC servo motor 11, springing 12, vibrator
13, support
The specific embodiment
As Fig. 1, shown in 2, a kind of novel barreled welding wire machine of the present invention, comprise paying out machine 1, straightening mechanism, take-up bucket 7, rotating disk 9, rotating drive mechanism, straightening mechanism is positioned at casing 6, casing 6 places on the support 13, paying out machine 1 is positioned at the front end of casing 6, the exit in casing 6 outsides is provided with draws silk device 5, rotating drive mechanism is positioned at collet 14 middle parts and is connected by eccentric shaft with rotating disk 9, take-up bucket 7 removably connects with rotating disk 9, and the rear end of straightening mechanism is provided with feedway 4 in the casing 6, and take-up bucket 7 is built-in with barrel core 8, collet (14) is inner by vibrator 12 is arranged, and vibrator 12 is connected with rotating disk 9 and also is provided with springing 11 between the two.Described rotating drive mechanism preferably rotates AC servo motor 10.
The described silk device 5 that draws is divided into two parts, and a part is horizontal device, and to the central axis of take-up bucket, another part is the circular arc device from the exit of casing 6, and several edger rolls wheels are uniformly distributed in the both sides of circular arc device inside center line.And guarantee that circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core 8 of take-up bucket 7.
Feedway 4 comprises four running rollers, and two running rollers are positioned at upside, and two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through is on same horizon; Running roller is connected with the feed drive motor.
Described straightening mechanism comprises horizontal straightener 2 and vertical straightener 3, wherein said horizontal straightener 2 comprise several edger rolls wheel on horizontal surface evenly respectively at horizontal both sides, described vertical modulator 3 comprises several horizontal running rollers, is uniformly distributed in horizontal upper and lower side at vertical surface.
Described rotation AC servo motor 10, feed drive motor, vibrator 12 are electrically connected with electrical apparatus control system respectively, control operation of the present invention by the PLC system.
Welding wire comes out from paying out machine, by straightening mechanism, feedway 4, draw the track of horizontal device in the silk device 5 on same horizon.
The working process of this example: open AC servo motor 10, the feed drive motor, welding wire comes out from paying out machine 1 successively by horizontal straightener 2, vertically straightener 3 carries out twice straightening, through feedway 4, feed drive driven by motor running roller in the feedway 4 rotates, play the effect that welding wire rolls forward that drives, enter and draw silk device 5, draw silk device 5 guiding welding wires and enter specific track, this moment, AC servo motor 10 drove rotating disks 9 existing eccentric autobiographies around eccentric shaft, the revolution of the change off-centre of a little again, guarantee wire spool both with the outer wall inscribe of bucket core 8, again with the inwall inscribe of take-up bucket 7, and two face mutually have between the wire spool staggered, thereby uniformly cloth becomes the plum blossom shape, when the welding wire in entering take-up bucket 7 reaches certain amount, vibrator 12 is opened, drive springing 11 vibrations, thereby drive rotating disk 9 vibrations, guarantee that the consolidation of welding wire is arranged, the cost that reduces packing and store, and in transportation, be difficult for causing the confusion of welding wire, guarantee the quality of welding wire.
The present invention saves take-up bucket inside and arranges the labyrinth that arranges by quincuncial pile for guaranteeing welding wire, only depend on the gravity effect of drawing silk device 5 and welding wire welding wire can be introduced corresponding track, the bucket of take-up simultaneously 7 is being made eccentric motion, can realize the arrangement of plum blossom shape.
More than one embodiment of the present of invention are had been described in detail, but described content only is preferred embodiment of the present invention, can not be considered to for limiting practical range of the present invention.All equalizations of doing according to the present patent application scope change and improve etc., all should still belong within the patent covering scope of the present invention.
Claims (9)
1. novel barreled welding wire machine, comprise paying out machine (1), straightening mechanism, take-up bucket (7), rotating disk (9), rotating drive mechanism, it is characterized in that: straightening mechanism is positioned at casing (6), casing (6) places on the support (13), paying out machine (1) is positioned at the front end of casing (6), the exit in casing (6) outside is provided with draws silk device (5), rotating drive mechanism is positioned at collet (14) middle part and is connected by eccentric shaft with rotating disk (9), take-up bucket (7) removably connects with rotating disk (9), the rear end of the interior straightening of casing (6) mechanism is provided with feedway (4), take-up bucket (7) is built-in with a barrel core (8), collet (14) inside is equipped with vibrator (12), and vibrator (12) is connected with rotating disk (9).
2. a kind of novel barreled welding wire machine according to claim 1, it is characterized in that: the described silk device (5) that draws is divided into two parts, a part is horizontal device, from the exit of casing (6) to the central axis of take-up bucket, another part is the circular arc device, and several edger roll wheels are uniformly distributed in the both sides of circular arc device inside center line.
3. a kind of novel barreled welding wire machine according to claim 2 is characterized in that: circular arc device inside center line place circle diameter equals the radius sum of radius with the bucket core (8) of take-up bucket (7).
4. a kind of novel barreled welding wire machine according to claim 1, it is characterized in that: feedway (4) comprises four running rollers, two running rollers are positioned at upside, two other running roller and preceding two running rollers are symmetrically distributed in its downside, and the track that symmetric line and straightening mechanism welding wire pass through and the outlet of casing (6) are on same horizon; Running roller is connected with the feed drive motor.
5. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: described straightening mechanism comprises horizontal straightener (2) and vertical straightener (3).
6. a kind of novel barreled welding wire machine according to claim 5, it is characterized in that: described horizontal straightener (2) comprises that several edger roll wheels are uniformly distributed in horizontal both sides at horizontal surface, described vertical modulator (3) comprises several horizontal running rollers, is uniformly distributed in horizontal upper and lower side at vertical surface.
7. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: be provided with springing (11) between described rotating disk (9) and the vibrator (12).
8. a kind of novel barreled welding wire machine according to claim 1 is characterized in that: described rotating drive mechanism is for rotating AC servo motor (10).
9. a kind of novel barreled welding wire machine according to claim 4, it is characterized in that: described rotating drive mechanism, feed drive motor, vibrator (12) are electrically connected with electrical apparatus control system respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110309053 CN102358537B (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire bonder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110309053 CN102358537B (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire bonder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102358537A CN102358537A (en) | 2012-02-22 |
| CN102358537B true CN102358537B (en) | 2013-07-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110309053 Expired - Fee Related CN102358537B (en) | 2011-10-13 | 2011-10-13 | Novel barreled wire bonder |
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| CN (1) | CN102358537B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699124A (en) * | 2012-05-14 | 2012-10-03 | 无锡平盛科技有限公司 | Inverse-vertical wire wrapping machine |
| CN105033510B (en) * | 2015-08-10 | 2017-12-08 | 辽宁维普特耐磨材料制造有限公司 | A kind of manufacture method and its manufacturing equipment of flat welding rod |
| CN105170697A (en) * | 2015-10-20 | 2015-12-23 | 江苏华久辐条制造有限公司 | Take-up device for spoke wire drawing machine |
| CN105290558A (en) * | 2015-11-25 | 2016-02-03 | 德州恒远焊材有限公司 | Quincunx wire holding fairing for barrel holding welding wire |
| CN106395495B (en) * | 2016-06-27 | 2022-07-15 | 国网湖北省电力有限公司随州供电公司 | Cutting storage device is carried to power cable's fixed length |
| CN106882644A (en) * | 2017-03-30 | 2017-06-23 | 东莞市瑞舟自动化技术有限公司 | One kind sends on line apparatus |
| CN108382923B (en) * | 2018-01-02 | 2024-03-08 | 江苏鑫州耐磨科技有限公司 | Welding wire barreling device matched with welding wire machine |
| US11103950B2 (en) * | 2018-05-14 | 2021-08-31 | Esab Ab | Removable welding wire spool arrangement for welding applications |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59229250A (en) * | 1983-06-09 | 1984-12-22 | Yazaki Corp | Electric wire feeder |
| JPH09206826A (en) * | 1996-01-30 | 1997-08-12 | Furukawa Electric Co Ltd:The | Method for winding wire and device therefor |
| US20060266794A1 (en) * | 2005-05-25 | 2006-11-30 | Lincoln Global, Inc. | Method and apparatus for packaging wire in a wire container |
| JP2010195522A (en) * | 2009-02-25 | 2010-09-09 | Kobe Steel Ltd | Method for storing welding wire |
| CN202321792U (en) * | 2011-10-13 | 2012-07-11 | 天津市旭智机电设备开发有限公司 | Novel barreled wire welding machine |
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2011
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| CN102358537A (en) | 2012-02-22 |
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