CN102357983B - Multicolor infinitesimal calculus illusion-color injection molding equipment for high molecular material - Google Patents
Multicolor infinitesimal calculus illusion-color injection molding equipment for high molecular material Download PDFInfo
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- CN102357983B CN102357983B CN 201110358372 CN201110358372A CN102357983B CN 102357983 B CN102357983 B CN 102357983B CN 201110358372 CN201110358372 CN 201110358372 CN 201110358372 A CN201110358372 A CN 201110358372A CN 102357983 B CN102357983 B CN 102357983B
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- sprue bush
- melt
- flow passage
- inner flow
- distributing shaft
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 title claims abstract description 36
- 239000000155 melt Substances 0.000 claims abstract description 24
- 239000007924 injection Substances 0.000 claims abstract description 10
- 238000002347 injection Methods 0.000 claims abstract description 10
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims description 22
- 230000008878 coupling Effects 0.000 claims description 10
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- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000004033 plastic Substances 0.000 abstract description 17
- 229920003023 plastic Polymers 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000003086 colorant Substances 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 11
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- 239000004595 color masterbatch Substances 0.000 description 7
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- 239000000203 mixture Substances 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
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- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses multicolor infinitesimal calculus illusion-color injection molding equipment for a high molecular material, and belongs to the field of high molecular material forming machines. The equipment mainly comprises three injection devices, a mold closing device, a color blending device and a forming die, wherein the forming die is arranged between a movable die plate and a fixed die plate of the mold closing device; the color blending device mainly comprises a heating device, a servo motor, a coupler, a bearing, a melt distributing shaft, a pouring gate sleeve, a fuse distributor and a convergence spray nozzle; the fuse distributor consists of a pouring gate sleeve I, a pouring gate sleeve II, a pouring gate sleeve III, the melt distributing shaft, the convergence spray nozzle, the bearing, a bearing end cover and a melt distribution body; and the melt distributing shaft is connected with the servo motor by the coupler. The melt charging rate of each pouring gate sleeve is controlled accurately by the servo motor, and colors of plastic products can be adjusted freely in the production process to meet the appearance requirements on the products in different colors. The equipment has a simple principle and high design rationality and is easy to realize, and the technical problems in the manufacturing process are solved.
Description
Technical field
The present invention relates to injection moulding equipment technology field, refer in particular to a kind of injection molding injection moulding equipment of plastic products polychrome illusion-colour of realizing.
Background technology
The high speed development requirement macromolecule material product of modern consumption electron-like industry has dazzles beautiful colorful outward appearance, to satisfy all ages and classes section consumer demand.The tradition petroleum-based plastics is generally water white transparency or milky, the too dull multi-level design that has limited product of color.The sixties in 20th century, motley plastic products application was opened up in the research application of color masterbatch, and through the development of decades, color masterbatch has entered the stage of a comparative maturity in the application in plastics field.Traditional color masterbatch process is with extruding pelletization after color masterbatch and the plastic raw materials blend, the plastic granule that will have color again carries out the moulding of goods, this process need changes material repeatedly between solid-state and molten state, material property is affected, and processing step is more loaded down with trivial details, production efficiency is low, the energy consumption height, the very flexible of plastic products, the color of changing product if desired also needs to carry out again the compounding of color masterbatch and plastic raw materials, has increased the production cycle.
In addition, because the limitation of equipment, conventional method can't satisfy the disposable injection moulding production requirement of striped goods, more can't realize the moulding of polychrome illusion-colour plastic products.So-called illusion-colour refers to the irregular variation of color, and no obvious color interface has the gradual change mixed effect.
Patent ZL200710194415.7 discloses a kind of coinjection moulding device and hot-runner nozzle thereof.This device uses hot-runner nozzle to guarantee the flowability of melt in manifold, and utilizes the flow direction of the opening and closing control melt between pin and the sleeve, realizes coinjection moulding.This method can accurately be controlled the temperature homogeneity of melt, but its complex structure, the equipment manufacturing cost costliness, the color that can't adjust melt is arbitrarily finished the injection moulding of multicolor plastic goods.
Patent ZL200910005306.5 discloses a kind of mould and method of producing two-color injection-molded parts.Promote to be arranged on sliding die between the first mould piece and the second mould piece by the pressure differential between two kinds of moulding materials, in solidification process, realize the combination of a kind of moulding material and another kind of moulding material.Two runners of mould communicate with corresponding die cavity and have realized the injection moulding of different colours material, but this method can't accurately be controlled the melt flow of each runner and the color of online adjustment goods, and change aberration mold developing again, improved production cost.
Patent ZL201020172998.0 discloses a kind of mixed doubles look injection (mo(u)lding) machine.This equipment cooperatively interacts with the toning oil path block by the first material bar, the second material bar, can realize double-colored material injection moulding colour mixture fade effect.But device fabrication cost height can't satisfy the disposable injection moulding production requirement of striped goods.
Summary of the invention
The object of the present invention is to provide a kind of macromolecular material polychrome calculus illusion-colour injection moulding equipment, so-called calculus injection moulding refers to that melt is through passing through the mixing of " integration type " again in the forming process after the shunting of " differential expression ".This equipment can realize that color masterbatch blend, injection moulding two step process are integrated, accurately control the melt inlet amount of each sprue bush by servomotor, can in production process, arbitrarily adjust the color of plastic products, satisfy the appearance requirement of different colours goods, and can disposable injection moulding have the plastic products of different colours striped.
In order to realize above purpose, the present invention is by the following technical solutions: macromolecular material polychrome calculus illusion-colour injection moulding equipment, mainly by three injection devices and mold closing mechanism, the color matching device, mould is formed, mould is installed between the moving platen of mold closing mechanism and cover half pull, the color matching device is mainly by heater, servomotor, shaft coupling, bearing, the melt distributing shaft, sprue bush, melt distributor with converge nozzle and form, melt distributor is by sprue bush one, sprue bush two, sprue bush three, the melt distributing shaft, converge nozzle, bearing, bearing (ball) cover, melt divides part to form, heater coating melt distributes external or is arranged in melt and divides in the part, distributing shaft links to each other with servomotor by shaft coupling, bearings melt distributing shaft, distributing shaft can divide the part inward turning to change at melt, servomotor can accurately be controlled the rotational angle of melt distributing shaft, sprue bush one, sprue bush two, sprue bush three is connected with the nozzle of three injection moulding apparatus respectively, the installing plate that installation converges nozzle will converge the solid plate of nozzle and installation forming mould, melt divides part to connect, converging nozzle docks with the sprue bush of mould, sprue bush one, sprue bush two, the axis of sprue bush three can be not in one plane, melt divides offers outer flow passage one in the part, outer flow passage two, outer flow passage three respectively with sprue bush one, sprue bush two, the endoporus of sprue bush three communicates, offer inner flow passage one on the melt distributing shaft, inner flow passage two, inner flow passage three and outlet flow, inner flow passage one, inner flow passage two, inner flow passage three communicates with outlet flow, inner flow passage one in the melt distributing shaft rotation process, inner flow passage two, inner flow passage three and outlet flow can with outer flow passage one, outer flow passage two, outer flow passage three and converge the nozzle inner flow passage and be interrupted or communicate continuously, melt flows out through converging nozzle from the melt outlet through the shunting metering back of melt distributing shaft, enters the mould die cavity at last.
Macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention, the axis of sprue bush one, sprue bush two, sprue bush three is in a plane and sprue bush one and sprue bush two, three one-tenth 60 ° of layouts of sprue bush two and sprue bush, when servomotor is in original position, the outer flow passage one of sprue bush one correspondence communicates with 1/4th of inner flow passage one, the outer flow passage two of sprue bush two correspondences communicates fully with inner flow passage two, the outer flow passage three of sprue bush three correspondences communicates with 1/2nd of inner flow passage three, converges nozzle and divides the part outlet to communicate with melt.
Macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention, increase sprue bush four or reduce sprue bush three, corresponding inner flow passage and outer flow passage also increase or subtract, for the preparation of four looks or four kinds of goods that material replaces, or prepare double-colored goods, sprue bush quantity generally mostly is most seven, corresponding seven looks.
By above technical scheme as can be known, the present invention compared with prior art has following advantage:
Color masterbatch blend, injection moulding two step process that 1, will adopt usually are integrated, make material become once heating cooling by the post bake cooling, can not only farthest keep original performance of material, and eliminate the required energy consumption of post bake, avoid the very complicated of technology.
2, need not to develop again the polychrome injection molding, traditional injector is simply transformed the polychrome calculus illusion-colour injection moulding that just can realize plastic products, the equipment R﹠D cycle is short, and R﹠D costs are low.
3, be connected with nozzles red, yellow, three injection devices of primary colors by sprue bush, control the layout of melt distributing shaft inner flow passage by the corner of control servomotor, and then control the melt flow of each runner, finish color matching, the melt color matching that the corner of different servo motor is corresponding different realizes the real-time high-efficiency toning of different goods.
4, can realize the online allotment of melt color, adjust the plastic products that corresponding servomotor corner can be produced respective color, efficient and convenient.
5, the corner of loop control servomotor can be produced the plastic products that have different color fringes.
6, adjusting the corner of servomotor continuously can material injection moulding colour mixture fade effect, and flexibility is very high.
7, structural principle is simple, and there is not technical problem in processing and manufacturing.
8, the present invention does not have any requirement to the specifications and models of injector, and adaptability is strong.
Description of drawings
Fig. 1 is the structural representation of macromolecular material polychrome calculus illusion-colour injection moulding equipment embodiment 1 of the present invention.
Fig. 2 is the A-A profile of macromolecular material polychrome calculus illusion-colour injection moulding equipment embodiment 1 of the present invention.
Fig. 3 is the structural representation of macromolecular material polychrome calculus illusion-colour injection moulding equipment embodiment 2 of the present invention.
Fig. 4 is the counterclockwise 90 ° of rotation diagrams of B-B section of macromolecular material polychrome calculus illusion-colour injection moulding equipment embodiment 2 of the present invention.
The 1-servomotor, 2-shaft coupling, 3-upper bearing (metal), 4-melt distributing shaft, 5-lower bearing, 6-sprue bush one, 7-outer flow passage one, 8-inner flow passage one, 9-sprue bush two, 10-outer flow passage two, 11-inner flow passage two, 12-inner flow passage three, 13-outer flow passage three, 14-sprue bush three, 15-melt distributor, 16-converges nozzle, the 17-mould
The specific embodiment
As depicted in figs. 1 and 2, macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention,
Mainly by three injection devices and mold closing mechanism, the color matching device, mould 17 is formed, mould 17 is installed between the moving platen of mold closing mechanism and cover half pull, the color matching device is mainly by heater, servomotor 1, shaft coupling 2, upper bearing (metal) 3, melt distributing shaft 4, lower bearing 5, sprue bush 1, sprue bush 29, sprue bush 3 14, melt distributor 15 with converge nozzle 16 and form, melt distributing shaft 4 is connected with servomotor 1 by shaft coupling 2, shaft coupling 2 is by flat key and melt distributing shaft 4, servomotor 1 connects, servomotor 1 is fixed on the top of melt distributor 15 by bracing frame, upper bearing (metal) 3 and the lower bearing 5 common melt distributing shafts 4 that support, guarantee its rotation in melt distributor 15, sprue bush 1, sprue bush 29, sprue bush 3 14 alternate 60 ° of layouts, it is the main thoroughfare that connects outside injection device and melt distributor 4, sprue bush 1 is communicated with the inner flow passage 1 of melt distributing shaft 4 by outer flow passage 1, sprue bush 29 is communicated with the inner flow passage 2 11 of melt distributing shaft 4 by outer flow passage 2 10, sprue bush 3 14 is communicated with the inner flow passage 3 12 of melt distributing shaft 4 by outer flow passage 3 13, when servomotor 1 is in original position, outer flow passage 1 communicates with 1/4th of inner flow passage 1, outer flow passage 2 10 communicates fully with inner flow passage 2 11, outer flow passage 3 13 communicates with 1/2nd of inner flow passage 3 12, the installing plate that converges nozzle 16 divides part fastening by the melt of bolt and melt distributor 15, realizes being communicated with of melt distributor 15 and mould.
Macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention, its melt distributing shaft 4 can transfer not leak material in melt distributor 15 inward turnings; Melt flow channel in the melt distributor 15 does not have the dead point, guarantees the melt circulation; Alternate 60 ° respectively of the layout angle of three sprue bush, middle sprue bush and outlet flow point-blank, three sprue bush divide part to fix by the melt of screw and melt distributor 15.
Macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention, melt distributing shaft 4 is driven by servomotor 1, and by servomotor 1 its anglec of rotation in melt distributor 15 of control.
It is also fastening that the solid plate outside that is installed on mold closing mechanism is equipped in macromolecular material polychrome calculus illusion-colour injection moulding of the present invention, three outside injection device preformeds are red, yellow, the plastic melt of Lan Sanse and the nozzle by injection device respectively with sprue bush 1, sprue bush 29, sprue bush 3 14 communicates, the melt distributor 15 external heat assurance constant temperature that finishes, make zero in servomotor 1 position, this moment, outer flow passage 1 communicated with 1/4th of inner flow passage 1, outer flow passage 2 10 communicates fully with inner flow passage 2 11, outer flow passage 3 13 communicates with 1/2nd of inner flow passage 3 12, the diameter of interior outer flow passage is equal fully, drive servomotor 1 and make its rotating certain angle, the area that outer flow passage communicates in changing, allotment that can the canbe used on line color.The shown position that melt distributing shaft 4 inner flow passages are corresponding with melt distributor 15 outer flow passages is set at the zero-bit of servomotor 1, and control panel can make servomotor 1 reset at any time.For example, servomotor 1 inner flow passage 3 12 that makes melt distributing shaft 4 that turns clockwise communicates fully with the outer flow passage 3 13 of melt distributor 15, then inner flow passage 2 11 and outer flow passage 2 10 corresponding positions are changed to 1/2nd by all communicating and communicate, the corresponding position of inner flow passage 1 and outer flow passage 1 then communicates by 1/4th and is changed to 3/4ths and communicates, thereby realize the control of each runner melt flow, uninterrupted for the discharging opening melt output that guarantees melt distributor 15 simultaneously, the discharging opening diameter of melt distributor 15 should be greater than the discharging opening diameter of melt distributing shaft 4.The output melt color that the anglec of rotation of different servomotors 1 is corresponding different, the anglec of rotation that changes servomotor 1 in the process of injection molding continuously can realize the gradual change mixed effect of color, and the anglec of rotation that circulation changes servomotor 1 equably can also realize having the production of color fringe plastic products.
As shown in Figure 3 and Figure 4, the alternative plan of macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention, structure, operation principle and the effect of this embodiment and embodiment 1 are basic identical.Mainly by servomotor 1, shaft coupling 2, upper bearing (metal) 3, melt distributing shaft 4, lower bearing 5, sprue bush 1, sprue bush 29, sprue bush 3 14, melt distributor 15, converge nozzle 16 and form with mould 17.Difference is, embodiment 2 designs with the version of mould 17, be installed between moving platen and the solid plate, macromolecular material polychrome calculus illusion-colour injection moulding equipment of the present invention is installed in the matched moulds system by locating ring, converging nozzle 16 directly communicates with mould 17, melt distributing shaft 4 is connected with servomotor 1 by shaft coupling 2, sprue bush 1, sprue bush 29, sprue bush 3 14 alternate 90 ° communicate with three injection device nozzles respectively, three road melts through 4 meterings of melt distributing shaft by the melt outlet with converge nozzle 16 and be communicated with, servomotor 1 drives 4 rotations of melt distributing shaft can control inner flow passage 1, inner flow passage 2 11, the melt flow of inner flow passage 3 12, its operation principle is identical with embodiment 1.
Claims (3)
1. the injection moulding of macromolecular material polychrome calculus illusion-colour is equipped, it is characterized in that: mainly by three injection devices and mold closing mechanism, the color matching device, mould is formed, mould is installed between the moving platen of mold closing mechanism and cover half pull, the color matching device is mainly by heater, servomotor, shaft coupling and melt distributor are formed, melt distributor is by sprue bush one, sprue bush two, sprue bush three, the melt distributing shaft, converge nozzle, bearing, bearing (ball) cover, melt divides part to form, heater coating melt distributes external or is arranged in melt and divides in the part, distributing shaft links to each other with servomotor by shaft coupling, bearings melt distributing shaft, distributing shaft can divide the part inward turning to change at melt, servomotor can accurately be controlled the rotational angle of melt distributing shaft, sprue bush one, sprue bush two, sprue bush three is connected with the nozzle of three injection moulding apparatus respectively, the installing plate that installation converges nozzle will converge the solid plate of nozzle and installation forming mould, melt divides part to connect, converging nozzle docks with the sprue bush of mould, melt divides offers outer flow passage one in the part, outer flow passage two, outer flow passage three respectively with sprue bush one, sprue bush two, the endoporus of sprue bush three communicates, offer inner flow passage one on the melt distributing shaft, inner flow passage two, inner flow passage three and outlet flow, inner flow passage one, inner flow passage two, inner flow passage three communicates with outlet flow.
2. macromolecular material polychrome calculus illusion-colour injection moulding according to claim 1 is equipped, it is characterized in that: sprue bush one, sprue bush two, the axis of sprue bush three is in a plane and sprue bush one and sprue bush two, three one-tenth 60 ° of layouts of sprue bush two and sprue bush, when servomotor is in original position, the outer flow passage one of sprue bush one correspondence communicates with 1/4th of inner flow passage one, the outer flow passage two of sprue bush two correspondences communicates fully with inner flow passage two, the outer flow passage three of sprue bush three correspondences communicates with 1/2nd of inner flow passage three, converges nozzle and divides the part outlet to communicate with melt.
3. macromolecular material polychrome calculus illusion-colour injection moulding according to claim 1 is equipped, and it is characterized in that: increase sprue bush four or reduce sprue bush three, corresponding inner flow passage and outer flow passage also increase or subtract.
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CN 201110358372 CN102357983B (en) | 2011-11-11 | 2011-11-11 | Multicolor infinitesimal calculus illusion-color injection molding equipment for high molecular material |
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CN 201110358372 CN102357983B (en) | 2011-11-11 | 2011-11-11 | Multicolor infinitesimal calculus illusion-color injection molding equipment for high molecular material |
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CN102357983B true CN102357983B (en) | 2013-08-07 |
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CN 201110358372 Expired - Fee Related CN102357983B (en) | 2011-11-11 | 2011-11-11 | Multicolor infinitesimal calculus illusion-color injection molding equipment for high molecular material |
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CN2362679Y (en) * | 1998-11-08 | 2000-02-09 | 福建浔兴集团公司 | Multi-color zipper injection moulding machine |
US20040247887A1 (en) * | 2003-06-04 | 2004-12-09 | Lear Corporation | System and method for coloring a spray urethane skin for vehicle interior trim components and particles made thereby |
US7458795B2 (en) * | 2006-02-24 | 2008-12-02 | Incoe Corporation | Co-injection nozzle assembly |
CN202278705U (en) * | 2011-11-11 | 2012-06-20 | 北京化工大学 | Multicolor fractional calculus illusion-color injection molding equipment for high polymer material |
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