CN102352303A - Automatic discharging device for koji making disc machine - Google Patents

Automatic discharging device for koji making disc machine Download PDF

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Publication number
CN102352303A
CN102352303A CN2011101600841A CN201110160084A CN102352303A CN 102352303 A CN102352303 A CN 102352303A CN 2011101600841 A CN2011101600841 A CN 2011101600841A CN 201110160084 A CN201110160084 A CN 201110160084A CN 102352303 A CN102352303 A CN 102352303A
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CN
China
Prior art keywords
valve plate
worm conveyor
koji making
making disc
disc machine
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Granted
Application number
CN2011101600841A
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Chinese (zh)
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CN102352303B (en
Inventor
曹文波
解雄峰
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NINGBO CHANGRONG BREWING EQUIPMENT CO., LTD.
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任荣泽
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Priority to CN201110160084.1A priority Critical patent/CN102352303B/en
Publication of CN102352303A publication Critical patent/CN102352303A/en
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Publication of CN102352303B publication Critical patent/CN102352303B/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16Screw conveyor

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Chemical & Material Sciences (AREA)
  • Zoology (AREA)
  • Genetics & Genomics (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention relates to an automatic discharging device for a koji making disc machine. The device comprises a screw conveyer which is arranged in a chamber and is capable of move upwardly and downwardly; a side wall of the chamber is provided with a discharge hatch, and a valve plate is provided to block the discharge hatch; the device is characterized in that: the valve plate is connected with an axle seat of the screw conveyer, and therefore the valve plate can move upwardly and downwardly with upward and downward motion of the screw conveyer so as to open or close the discharge hatch. Compared to the prior art, the invention has the following advantages: since the valve plate is designed to move with the screw conveyer and automatically opens or closes with the motion of the screw conveyer, reliability and promptness of the motion of the valve plate are effectively guaranteed, labor intensity of workers is reduced, and the problems of equipment damage during discharging caused by failing to open the valve plate and material waste during koji making caused by failing to close the valve plate are avoided.

Description

A kind of koji making disc machine automatic discharge unit
Technical field
The present invention relates to brewing equipment, specifically refer to a kind of koji making disc machine automatic discharge unit.
Background technology
Making bent operation is one of important operation in the product brewing processes such as soy sauce, vinegar, wine, its objective is the bent spore of culture bacteria on the material that upstream process is made.Making bent operation carries out in koji making disc machine.
Existing koji making disc machine comprises the chamber body, is provided with the disk body that is used to hold material in the body of chamber, and disk body can rotate according to technology or action request in the yeast making process, and the material on the disk body is accomplished system under the temperature and humidity condition of technique initialization bent.Koji making disc machine chamber body is provided with discharge port, and discharge port is provided with baffle plate.After the bent work of system was accomplished, the operator opened this baffle plate, and the worm conveyor that is arranged in the koji making disc machine is delivered to discharge port with material from disk body, is seen off by discharge port then.
Existing koji making disc machine, the baffle plate on the discharge port need to open and close manually.If operator's negligence of operation is injured easily, in addition might mishandle forget that closing baffle plate can cause material to spill disk body to waste raw material.
Summary of the invention
Technical problem to be solved by this invention is that the present situation that is directed against prior art provides a kind of koji making disc machine automatic discharge unit that can open and close automatically as required.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this koji making disc machine automatic discharge unit; Comprise and be arranged on the intravital worm conveyor that can move up and down in chamber; The sidewall of chamber body is provided with discharge port; Valve plate is blocked on the described discharge port, thereby it is characterized in that axle bed that said valve plate connects said worm conveyor makes valve plate moving up and down and move up and down to open or close described discharge port with said worm conveyor.
Said valve plate can directly connect described worm conveyor, also can be connected through web member.Preferably, said valve plate can connect the axle bed of said worm conveyor through piston cylinder; The cylinder body of said piston cylinder connects the axle bed of said worm conveyor, and the piston rod of piston cylinder connects described valve plate.
As improvement, the top of said valve plate can be provided with and the suitable through hole of said discharge port; The axle bed of said worm conveyor is positioned at this through hole, and the piston rod of said piston cylinder connects the top of said through hole.
Consider the cheap of each component processing and assembling, the axle bed of said worm conveyor has sleeve with the link position upper ring cap of first motor that this worm conveyor of driving rotates; The cylinder body of said piston cylinder is arranged on the described sleeve, and said sleeve passes said through hole, and the piston rod of said piston cylinder is connected with said through hole top.
Preferably, said sleeve can connect slide block, and said slide block is arranged on the support and is connected with the output shaft that drives second motor that this slide block moves up and down on support.
In order to reach better sealing effectiveness, said via bottoms inwall is provided with and the suitable groove of said sleeve.
Compared with prior art; The present invention is designed to valve plate and described worm conveyor interlock; Piston cylinder drives valve plate and can open automatically, descend synchronously (disk body rotation this moment) with valve plate during described worm conveyor decline discharging thus in layer material being delivered to discharge port finishes until discharging; And piston cylinder drives valve plate and can close automatically during the curved attitude of koji making disc machine system, thereby and worm conveyor rise and drive valve plate and close discharge port with the worm conveyor integral body that rises.The whole process that valve plate opens and closes is automatic control; The reliability and the promptness of valve plate action have effectively been guaranteed; Reduced working strength of workers, forgotten when having avoided discharging and forget when opening valve plate causes structure deteriorate and system bent and close the material waste that valve plate causes.
Description of drawings
Fig. 1 is the floor map of embodiment of the invention assembly structure;
Fig. 2 is the floor map of embodiment of the invention middle sleeve, cylinder and valve plate assembly structure;
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, koji making disc machine comprises:
In the chamber body 1, chamber body 1 is provided with rotating disk 11, mechanical manipulator (not shown), worm conveyor 12 and temperature humidity controlling organization (not shown) for the bent place of system in it, and the sidewall of chamber body is provided with discharge port 13, and retaining is provided with valve plate 14 on the discharge port 13.
Wherein, worm conveyor 12 is arranged on the top of rotating disk 11, and the screw rod of worm conveyor 12 is connected with the output shaft of first motor 4, and the screw rod that is driven worm conveyor by first motor 4 rotates.Be arranged with sleeve 5 on screw rod and the position that first motor, 4 output shafts are connected, screw rod rotates in sleeve 5, and sleeve 5 does not rotate.
Sleeve 5 is fixedly connected slide block 2.Slide block 2 is arranged on the support 3 and can slides up and down along the track on the support 3.Slide block connects the output shaft of the second motor (not shown), and when second machine operation, slide block 2 slides up and down on the track of support 3, slides up and down thereby drive worm conveyor 12.
The top of above-mentioned valve plate 14 is provided with the through hole 15 suitable with discharge port.Sleeve 5 passes this through hole 15 and connects slide block 2.The inwall of through hole bottom is provided with the groove 16 suitable with the radian of sleeve 5.
The cylinder body 61 of cylinder 6 is fixedly installed on the upper surface of sleeve 5, the top inner wall of piston rod 62 connecting through holes 15 of cylinder 6.
The work of interior each mechanism of chamber body is controlled by control module automatically in the present embodiment, and control module can be used the DCS master control system, also can use the PLC module.
The principle of work of this koji making disc machine automatic discharge unit is following:
The song material of sending here from upstream process is sent on the rotating disk 11, and rotating disk 11 rotates by certain speed under the control of drive unit; The song material of mechanical manipulator on the rotating disk that rolls under the control of control module; Simultaneously, the intravital temperature and humidity in watch-keeping cubicle is in suitable scope.After the intravital bent material cultivation in chamber finishes; Control module is controlled second motor and is rotated; Drive slide block 2 and move down along the track on the support, first motor and the screw rod that drive sleeve 5, are arranged in the sleeve 5 move down simultaneously, and the cylinder 6 that is arranged on sleeve 5 and the valve plate through hole 15 also moves down thereupon; After the cylinder body of cylinder and piston rod relatively moved a segment distance, after promptly piston rod and cylinder body were stretched to greatest limit, sleeve 5 continued to move down and will drive valve plate and move down together; In the time of in sleeve 5 falls into groove 16, the through hole 15 on the valve plate is aimed at the discharge port 13 on the body of chamber just, and screw rod also is positioned on the song material on the rotating disk.At this moment, control module is controlled second motor and is quit work, and starts first motor simultaneously, and screw rod rotates, and the song material is delivered to discharge port 13, sees off in the through hole 15 of bent material on discharge port and the valve plate.
When discharging finishes; Control module stops the work of first motor earlier; Start second motor then; The second electric motor driving slide block is along moving on the track on the support, drives sleeve, cylinder and moves on together, after the piston rod of cylinder is withdrawn in the cylinder body to a certain degree; Sleeve continues to move and can move on the promotion valve plate; Thereby make the dislocation of through hole and discharge port, when on move on to valve plate the lower section discharge port is blocked after, control module promptly stops second machine operation.The chamber body carries out the system song of the bent material of next batch.
This koji making disc machine automatic discharge unit has effectively guaranteed the stability and the reliability of work, has reduced labour intensity simultaneously, has improved efficient, has guaranteed production safety.

Claims (6)

1. koji making disc machine automatic discharge unit; Comprise and be arranged on the intravital worm conveyor that can move up and down in chamber; The sidewall of chamber body is provided with discharge port; Valve plate is blocked on the described discharge port, thereby it is characterized in that axle bed that said valve plate connects said worm conveyor makes valve plate moving up and down and move up and down to open or close described discharge port with said worm conveyor.
2. koji making disc machine automatic discharge unit according to claim 1 is characterized in that said valve plate connects the axle bed of said worm conveyor through piston cylinder; The cylinder body of said piston cylinder connects the axle bed of said worm conveyor, and the piston rod of piston cylinder connects described valve plate.
3. koji making disc machine automatic discharge unit according to claim 2 is characterized in that the top of said valve plate is provided with and the suitable through hole of said discharge port; The axle bed of said worm conveyor is positioned at this through hole, and the piston rod of said piston cylinder connects the roof of said through hole.
4. koji making disc machine automatic discharge unit according to claim 3 is characterized in that the axle bed of said worm conveyor and the link position upper ring cap of first motor that drives this worm conveyor rotation have sleeve; The cylinder body of said piston cylinder is arranged on the described sleeve, and said sleeve passes said through hole, and the piston rod of said piston cylinder is connected with the inwall of said via top.
5. koji making disc machine automatic discharge unit according to claim 4 is characterized in that said sleeve connects slide block, and said slide block is arranged on the support and is connected with the output shaft that drives second motor that this slide block moves up and down on support.
6. according to claim 4 or 5 described koji making disc machine automatic discharge units, it is characterized in that said via bottoms inwall is provided with and the suitable groove of said sleeve.
CN201110160084.1A 2010-12-29 2011-05-28 Automatic discharging device for koji making disc machine Active CN102352303B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110160084.1A CN102352303B (en) 2010-12-29 2011-05-28 Automatic discharging device for koji making disc machine

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN 201010610633 CN102080042A (en) 2010-12-29 2010-12-29 Automatic discharge valve of disk starter propagation machine
CN201010610633.6 2010-12-29
CN201110160084.1A CN102352303B (en) 2010-12-29 2011-05-28 Automatic discharging device for koji making disc machine

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CN102352303A true CN102352303A (en) 2012-02-15
CN102352303B CN102352303B (en) 2014-02-19

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CN 201010610633 Pending CN102080042A (en) 2010-12-29 2010-12-29 Automatic discharge valve of disk starter propagation machine
CN201110160084.1A Active CN102352303B (en) 2010-12-29 2011-05-28 Automatic discharging device for koji making disc machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164145A (en) * 2017-06-05 2017-09-15 温州市伯泰机械科技有限公司 Koji making disc machine
CN108438296A (en) * 2018-04-12 2018-08-24 李昕宇 A kind of band tightens disconnecting device and method automatically

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080042A (en) * 2010-12-29 2011-06-01 任荣泽 Automatic discharge valve of disk starter propagation machine
CN103013760A (en) * 2012-12-27 2013-04-03 山东景芝酒业股份有限公司 Disc type moldy bran preparing machine
CN106005990B (en) * 2016-06-23 2018-01-02 佛山市海天调味食品股份有限公司 Device for transporting objects and round koji-maker device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2186754Y (en) * 1994-01-20 1995-01-04 济南市槐阴区位里食品酿造机械厂 Box type yeast maker
CN2473208Y (en) * 2001-04-23 2002-01-23 任荣泽 Automatic curve making machine
CN2495654Y (en) * 2001-06-20 2002-06-19 袁增祥 Machine for making distiller's yeast
CN2828054Y (en) * 2005-09-13 2006-10-18 任荣泽 Disk leaven cultivating machine
CN201370081Y (en) * 2009-03-09 2009-12-30 四川恒泰企业投资有限公司 Disc koji making machine
CN102080042A (en) * 2010-12-29 2011-06-01 任荣泽 Automatic discharge valve of disk starter propagation machine
CN201933076U (en) * 2010-12-29 2011-08-17 任荣泽 Automatic discharging valve for discharging of koji making disc machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2186754Y (en) * 1994-01-20 1995-01-04 济南市槐阴区位里食品酿造机械厂 Box type yeast maker
CN2473208Y (en) * 2001-04-23 2002-01-23 任荣泽 Automatic curve making machine
CN2495654Y (en) * 2001-06-20 2002-06-19 袁增祥 Machine for making distiller's yeast
CN2828054Y (en) * 2005-09-13 2006-10-18 任荣泽 Disk leaven cultivating machine
CN201370081Y (en) * 2009-03-09 2009-12-30 四川恒泰企业投资有限公司 Disc koji making machine
CN102080042A (en) * 2010-12-29 2011-06-01 任荣泽 Automatic discharge valve of disk starter propagation machine
CN201933076U (en) * 2010-12-29 2011-08-17 任荣泽 Automatic discharging valve for discharging of koji making disc machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107164145A (en) * 2017-06-05 2017-09-15 温州市伯泰机械科技有限公司 Koji making disc machine
CN108438296A (en) * 2018-04-12 2018-08-24 李昕宇 A kind of band tightens disconnecting device and method automatically
CN108438296B (en) * 2018-04-12 2024-03-12 李昕宇 Automatic binding and cutting device and method for binding belt

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Publication number Publication date
CN102352303B (en) 2014-02-19
CN102080042A (en) 2011-06-01

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Owner name: NINGBO CHANGRONG BREWING EQUIPMENT CO., LTD.

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Address after: Two road 315311 Zhejiang city of Cixi Province Wang freshwater CiDong Binhai District No. 915

Patentee after: NINGBO CHANGRONG BREWING EQUIPMENT CO., LTD.

Address before: 315020 Ningbo flavor sterilization equipment Co., Ltd., No. 198, Lane 59, Jiang'an Road, Jiangbei District, Zhejiang, Ningbo

Patentee before: Ren Rongze