CN102350855A - Method for fabricating wallpaper foaming plate with gradually changed picture layers - Google Patents

Method for fabricating wallpaper foaming plate with gradually changed picture layers Download PDF

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Publication number
CN102350855A
CN102350855A CN2011102531745A CN201110253174A CN102350855A CN 102350855 A CN102350855 A CN 102350855A CN 2011102531745 A CN2011102531745 A CN 2011102531745A CN 201110253174 A CN201110253174 A CN 201110253174A CN 102350855 A CN102350855 A CN 102350855A
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China
Prior art keywords
version
laser engraving
roller
corrosion
glue
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Pending
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CN2011102531745A
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Chinese (zh)
Inventor
邱贤军
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SHANGHAI PUFEITE EMBOSSING PLATEMAKING CO Ltd
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SHANGHAI PUFEITE EMBOSSING PLATEMAKING CO Ltd
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Priority to CN2011102531745A priority Critical patent/CN102350855A/en
Publication of CN102350855A publication Critical patent/CN102350855A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of a foaming plate of a printing and dyeing roller, in particular to a method for fabricating a wallpaper foaming plate with gradually changed picture layers. The method is characterized by producing the wallpaper foaming plate by employing the following process steps of: machining; copper plating; grinding; rubber spraying; pattern fabricating; laser engraving; corroding; multiple rubber spraying; and chromium plating. The foaming plate fabricated by the invention has the advantages of being full in foaming layering effect and strong in three-dimensional effect; the method has the simple process steps and can reach the overprinting effect of a few rollers by using only one roller, so that the steel material is saved and the cost thereof is low; and the method can be widely applied to the field of various wallpaper printing and dyeing rollers with an effect of gradually changing layers.

Description

A kind of manufacturing approach of scheming the wallpaper foaming version of lamina time gradual change
Technical field
The present invention relates to printing roller foaming platemaking technology field, specifically a kind of manufacturing approach of scheming the wallpaper foaming version of lamina time gradual change.
Background technology
General just one or two level foaming of existing wallpaper foaming version, foaming effect has only an aspect or height to have only slight variations, and neither one is progressive formation from low to high, and figure line foaming effect third dimension is not strong, level is single; If must reach the effect of figure lamina time gradual change, just need several roller double exposures of common foaming version just can go out effect, also to waste time and energy when having wasted steel, cost is high, is easy to loss, and enterprise generally can not adopt this method.
Summary of the invention
The object of the invention is the deficiency that overcomes prior art, and the manufacturing approach that a kind of stereoeffect is strong, the wallpaper of clear layer foams version is provided.
In order to achieve the above object, the present invention has designed a kind of manufacturing approach of scheming the wallpaper foaming version of lamina time gradual change, it is characterized in that adopting following processing step to be prepared from:
(A) machining: version roller dimensioned roller stock as required, roller stock concentricity, dynamic balancing, static balance simultaneously will meet the laser engraving machine specification requirement;
(B) copper facing: the nickel of plating bottoming earlier is 1 on above-mentioned version roller, at least 15 of monolateral again copper facing;
(C) grind: on the version roller after the above-mentioned copper facing, grind copper layer to version roller diameter, and be polished to minute surface;
(D) spray glue: the version roller after the above-mentioned grinding is placed on the black glue of spray on the glue sprayer, and control workshop temperature is 18~25 ℃, and humidity is below 60%, and black adhesiveness is 15~20s, and spray speed is 20~25Hz, on the version roller, evenly sprays the black glue of one deck;
(E) the figure line is made: make the different multilevel scheme line of gradual change level;
(F) laser engraving: on the version roller, carry out laser engraving according to the above-mentioned figure line of making, laser power is 14~16w, and rotating speed is 500~700r/min, and the dynamic balancing index is below 2;
(G) corrosion: put into FeCl3 solution and erode to certain degree of depth;
(H) repeatedly spray glue, laser engraving, corrosion: repeat above-mentioned spray glue, laser engraving and corrosion step; The same line number of laser engraving screening; Spray glue, contraposition laser engraving, corrosion successively at version roller diverse location; Repeat repeatedly; Each corrosion control corrosion depth, accumulative total form the multi-level figure line of different depth difference and site size;
(I) chromium plating: behind chromium plating 10~12 μ m, promptly process the inferior foaming version of belt.
In the described step (H), repeatedly after version roller diverse location sprayed glue, contraposition laser engraving, corrosion successively, the step structure that the cross section of version roller is from high to low formed an inclined-plane, and the degree of depth difference between per two ladders is roughly the same.
The foaming version that manufacturing of the present invention forms has the advantage that foaming level effect is full, modelling effect is strong; Processing step is simple, only needs a roller can reach the effect of several roller double exposures, has saved steel; Cost is low, can be widely used in the wallpaper printing roller field of various level fade effect.
Description of drawings
Fig. 1 (a) is the structural representation on version stepped formation inclined-plane, roller cross section among the present invention.
Fig. 1 (b) is the partial enlarged drawing at A place among Fig. 1 (a).
Fig. 2 is the structural representation of big floral diagram lamina time gradual change in the embodiment of the invention.
The specific embodiment
Combine embodiment that the present invention is further specified at present.
Embodiment:
Referring to Fig. 2, present embodiment is with version week 530mm, the long 800mm of version, and the wallpaper foaming version of making time gradual change of big floral diagram lamina illustrates the inventive method.
(A) machining: roller stock dimensioned length is 1750mm, and diameter is 168.55mm, and roller stock concentricity, dynamic balancing, static balance will meet the laser engraving machine specification requirement;
(B) copper facing: 1 monolateral again copper facing of plating bottoming nickel is more than 15 earlier;
(C) grind: grinding copper layer is to version roller diameter 168.70mm and be polished to minute surface;
(D) gluing: blacking glue on spreading machine, workshop temperature are 20 ℃, and humidity is 60%, and black adhesiveness is 18s, and spray speed is 25Hz, on roller, evenly are coated with the black glue of one deck;
(E) the figure line is made: make the different multilevel scheme line of gradual change level;
(F) laser engraving: laser power is 15w, and rotating speed is 600r/min, and the dynamic balancing index is 2;
(G) corrosion: the repeatedly corrosion control degree of depth;
(H) repeatedly spray glue, laser engraving, corrosion: repeat above-mentioned spray glue, laser engraving and corrosion step; The same line number of laser engraving screening; Spray glue, contraposition laser engraving, corrosion successively at version roller diverse location; Repeat repeatedly; Each corrosion control corrosion depth, accumulative total form the multi-level figure line of different depth difference and site size;
(I) chromium plating: behind the chromium plating 10-12um, just process the inferior foaming version of belt.
Wherein, In step (H), repeatedly after version roller diverse location sprayed glue, contraposition laser engraving, corrosion successively, the step structure that the cross section of version roller is from high to low formed an inclined-plane; Degree of depth difference between per two ladders is roughly the same, shown in Fig. 1 (a, b).
Can find out through Fig. 2; The big floral diagram lamina that adopts the present invention to produce enriches full; Stereoeffect is strong, and the depth of corrosion and the size of site are the keys of figure lamina time gradual change, so need repeatedly spray glue, laser engraving in the present invention and corrode this several technologies.

Claims (2)

1. manufacturing approach of scheming the wallpaper foaming version of lamina time gradual change is characterized in that adopting following processing step to be prepared from:
(A) machining: version roller dimensioned roller stock as required, roller stock concentricity, dynamic balancing, static balance simultaneously will meet the laser engraving machine specification requirement;
(B) copper facing: the nickel of plating bottoming earlier is 1 on above-mentioned version roller, at least 15 of monolateral again copper facing;
(C) grind: on the version roller after the above-mentioned copper facing, grind copper layer to version roller diameter, and be polished to minute surface;
(D) spray glue: the version roller after the above-mentioned grinding is placed on the black glue of spray on the glue sprayer, and control workshop temperature is 18~25 ℃, and humidity is below 60%, and black adhesiveness is 15~20s, and spray speed is 20~25Hz, on the version roller, evenly sprays the black glue of one deck;
(E) the figure line is made: make the different multilevel scheme line of gradual change level;
(F) laser engraving: on the version roller, carry out laser engraving according to the above-mentioned figure line of making, laser power is 14~16w, and rotating speed is 500~700r/min, and the dynamic balancing index is below 2;
(G) corrosion: put into FeCl 3Erode to certain degree of depth in the solution;
(H) repeatedly spray glue, laser engraving, corrosion: repeat above-mentioned spray glue, laser engraving and corrosion step; The same line number of laser engraving screening; Spray glue, contraposition laser engraving, corrosion successively at version roller diverse location; Repeat repeatedly; Each corrosion control corrosion depth, accumulative total form the multi-level figure line of different depth difference and site size;
(I) chromium plating: behind chromium plating 10~12 μ m, promptly process the inferior foaming version of belt.
2. a kind of manufacturing approach of scheming the wallpaper foaming version of lamina time gradual change according to claim 1; It is characterized in that: in the described step (H); Repeatedly after version roller diverse location sprays glue, contraposition laser engraving, corrosion successively; The step structure that the cross section of version roller is from high to low forms an inclined-plane, and the degree of depth difference between per two ladders is roughly the same.
CN2011102531745A 2011-08-30 2011-08-30 Method for fabricating wallpaper foaming plate with gradually changed picture layers Pending CN102350855A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011102531745A CN102350855A (en) 2011-08-30 2011-08-30 Method for fabricating wallpaper foaming plate with gradually changed picture layers

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Application Number Priority Date Filing Date Title
CN2011102531745A CN102350855A (en) 2011-08-30 2011-08-30 Method for fabricating wallpaper foaming plate with gradually changed picture layers

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103419465A (en) * 2012-05-18 2013-12-04 上海运安制版有限公司 Laser etching technology of roller for wallpaper printing
CN103522732A (en) * 2012-07-06 2014-01-22 上海运申制版模具有限公司 Semi-submerged etching laser plate making method
CN104842704A (en) * 2015-06-04 2015-08-19 上海希尔彩印制版有限公司 Embossing and knurling manufacturing method of solid wood floor
CN104908470A (en) * 2015-06-04 2015-09-16 上海希尔彩印制版有限公司 Production method of gravure gold-adhered wallpaper
CN105040523A (en) * 2015-06-04 2015-11-11 上海希尔彩印制版有限公司 Method for fabricating non-woven paper ripple foaming wallpaper
CN105235360A (en) * 2015-10-15 2016-01-13 鹤山市精工制版有限公司 Plate roller laser directly-carving treatment method and system
CN105269923A (en) * 2014-07-09 2016-01-27 上海运申制版模具有限公司 Manufacturing process for wallpaper foaming board
CN105696413A (en) * 2016-04-08 2016-06-22 福建圣莉雅环保壁纸有限公司 Gradually changed wallpaper as well as manufacturing method and application thereof
CN107031170A (en) * 2017-03-30 2017-08-11 绍兴青运激光制版有限公司 A kind of preparation method of high light film version
CN107128059A (en) * 2017-04-24 2017-09-05 太仓丽盛制版有限公司 A kind of processing method of PVC floor film print roller

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1161906A (en) * 1996-04-08 1997-10-15 湖北省荆门市塑料台布厂 Method for making large multi-gradation intaglio plate floral roller
EP1987950A2 (en) * 2002-06-05 2008-11-05 Kba-Giori S.A. A precursor plate for the manufacture of intaglio printing plates for intaglio printing of sheets of security papers and a method of manufacturing an engraved plate
CN101474910A (en) * 2008-11-12 2009-07-08 长沙精达印刷制版有限公司 Method for producing pure line with character of height less than 1mm and thickness less than 0.05mm by gravure
CN101559663A (en) * 2009-05-21 2009-10-21 上海希尔彩印制版有限公司 Manufacturing method for flowered nickel screen die roll
CN101559662A (en) * 2009-05-21 2009-10-21 上海希尔彩印制版有限公司 Manufacturing method and product for nickel screen die roll for fabric printing
CN102152600A (en) * 2010-12-09 2011-08-17 黄山精工凹印制版有限公司 Method for producing high-definition laser gravure plate roller

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1161906A (en) * 1996-04-08 1997-10-15 湖北省荆门市塑料台布厂 Method for making large multi-gradation intaglio plate floral roller
EP1987950A2 (en) * 2002-06-05 2008-11-05 Kba-Giori S.A. A precursor plate for the manufacture of intaglio printing plates for intaglio printing of sheets of security papers and a method of manufacturing an engraved plate
CN101474910A (en) * 2008-11-12 2009-07-08 长沙精达印刷制版有限公司 Method for producing pure line with character of height less than 1mm and thickness less than 0.05mm by gravure
CN101559663A (en) * 2009-05-21 2009-10-21 上海希尔彩印制版有限公司 Manufacturing method for flowered nickel screen die roll
CN101559662A (en) * 2009-05-21 2009-10-21 上海希尔彩印制版有限公司 Manufacturing method and product for nickel screen die roll for fabric printing
CN102152600A (en) * 2010-12-09 2011-08-17 黄山精工凹印制版有限公司 Method for producing high-definition laser gravure plate roller

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103419465A (en) * 2012-05-18 2013-12-04 上海运安制版有限公司 Laser etching technology of roller for wallpaper printing
CN103419465B (en) * 2012-05-18 2016-03-23 上海运安制版有限公司 A kind of laser etch process of wallpaper printing roller
CN103522732A (en) * 2012-07-06 2014-01-22 上海运申制版模具有限公司 Semi-submerged etching laser plate making method
CN103522732B (en) * 2012-07-06 2016-08-03 上海运申制版模具有限公司 A kind of semi-submerged etching laser plate making method
CN105269923A (en) * 2014-07-09 2016-01-27 上海运申制版模具有限公司 Manufacturing process for wallpaper foaming board
CN105040523A (en) * 2015-06-04 2015-11-11 上海希尔彩印制版有限公司 Method for fabricating non-woven paper ripple foaming wallpaper
CN104908470A (en) * 2015-06-04 2015-09-16 上海希尔彩印制版有限公司 Production method of gravure gold-adhered wallpaper
CN104842704A (en) * 2015-06-04 2015-08-19 上海希尔彩印制版有限公司 Embossing and knurling manufacturing method of solid wood floor
CN105235360A (en) * 2015-10-15 2016-01-13 鹤山市精工制版有限公司 Plate roller laser directly-carving treatment method and system
CN105696413A (en) * 2016-04-08 2016-06-22 福建圣莉雅环保壁纸有限公司 Gradually changed wallpaper as well as manufacturing method and application thereof
CN107031170A (en) * 2017-03-30 2017-08-11 绍兴青运激光制版有限公司 A kind of preparation method of high light film version
CN107031170B (en) * 2017-03-30 2019-06-04 绍兴青运激光制版有限公司 A kind of production method of high light film version
CN107128059A (en) * 2017-04-24 2017-09-05 太仓丽盛制版有限公司 A kind of processing method of PVC floor film print roller
CN107128059B (en) * 2017-04-24 2019-12-17 太仓丽盛制版有限公司 Processing method of PVC floor film printing roller

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Application publication date: 20120215