CN102348782B - Coke oven body inspection/repair management system and method - Google Patents
Coke oven body inspection/repair management system and method Download PDFInfo
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- CN102348782B CN102348782B CN201080011015.8A CN201080011015A CN102348782B CN 102348782 B CN102348782 B CN 102348782B CN 201080011015 A CN201080011015 A CN 201080011015A CN 102348782 B CN102348782 B CN 102348782B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
- C10B29/06—Preventing or repairing leakages of the brickwork
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B45/00—Other details
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F13/00—Interconnection of, or transfer of information or other signals between, memories, input/output devices or central processing units
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- G—PHYSICS
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
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Abstract
A coke oven body inspection/repair management system is provided with an oven body management server (1) for creating and storing inspection/repair management guideline data relating to a coke oven body, a wall surface management information input means (3) for transmitting, as wall surface management information (4), handwriting-inputted inspection/repair information relating to the wall surface of the coke oven body, which is converted into electronic data, to the oven body management server (1), and an oven body management information input/output means (2) for transmitting, as oven body management information (5), inputted inspection/repair information relating to predetermined portions other than the wall surface of the coke oven body to the oven body management server (1). The oven body management server (1) specifies, from inspection dates and damage levels included in the wall surface management information (4) and the oven body management information (5), the priority of inspection work on a kiln-by-kiln basis and a preferential inspection portion of the kiln, and specifies, from the damage levels included in the wall surface management information (4) and the oven body management information (5), the priority of repair work on a kiln-by-kiln basis and a preferential repair portion of the kiln. Thus, in the determination of the priorities of the inspection work and the repair work, the priorities can be determined with comprehensive consideration given to not only the deterioration of inner wall brick but also the deterioration of other portions (predetermined portions other than the wall surface) of the coke oven body.
Description
Technical field
The present invention relates to inspection and repair management system and the method for coke oven body.
Background technology
In general, pit kiln consists of in pairs coking chamber (hereinafter referred to as kiln) and combustion chamber.In pit kiln, refractory brick that particularly inwall of kiln is used is long-time to be exposed at high temperature, and while finishing in destructive distillation to take out of after (coke completes), the side pressure load that is subject to being applied by coke pusher (coke pressure).So the inside brick etc. that is accompanied by the aging of pit kiln, particularly kiln produces and changes year in year out the damage causing at each position of kiln.These damages are put no matter be the major cause that causes the various operating troubless such as the bad or kiln obstruction of coal carbonization.In order to reduce the incidence of these operating troubless, realize the life of pit kiln, need to correctly grasp current kiln degree of injury by checking, in suitable period, carry out suitable kiln and repair.
In general, in each pit kiln, there is the kiln of tens of～hundred dozens of left and right, regularly confirm the Inspection of the refractory brick of each kiln or the degradation of other body of heater each several part.Inspection is undertaken by the range estimation of operator, and its result is recorded in and checks on account book, as the benchmark of later inspection and repairing plan, uses.But, aspect record, management and the reading of huge charge book, need to spend labor force and time, there is the poor and inconvenient problem of workability.In addition, although contrast the record of described inspection account book and the inspection date of execution that examination period table decides each kiln, check that the quantity of information recording in account book is huge, therefore the access difficulty to information, as a result of, has the inspection of producing to omit or check the problem postponing.
The technology of repairing as grasping the degree of injury of kiln disclosed the image analysis of kiln inwall, technology such as the current data analysis of coke pusher and the analyses of coal smoke concentration data in the past.In addition, also disclose, in pit kiln, had the kiln of tens of～hundred dozens of left and right, the technology these kilns being sorted with the order that should repair.For example, in patent documentation 1, following technology is disclosed: according to each data relevant to kiln (inside extruding current data, image analysis data, Dust Concentration data) to past n days, carry out the index that statistical study obtains, grasp to repair kiln and determine repairing opportunity.
Prior art document
Patent documentation
Patent documentation 1: Japanese kokai publication hei 8-43314 communique
Patent documentation 2: TOHKEMY 2008-81523 communique
Patent documentation 3: TOHKEMY 2005-60661 communique
Patent documentation 4: Japanese kokai publication hei 11-256166 communique
Patent documentation 5: Japanese kokai publication hei 1-132686 communique
Patent documentation 6: TOHKEMY 2005-200551 communique
Invent problem to be solved
But in the technology of patent documentation 1, although can determine the kiln that preferentially repair, this priority is only used the index that interior nogging harm is the deteriorated judgement of kiln, there is other the deteriorated problem at position of not considering body of heater.Even in the technology of patent documentation 2～6, also there is other the deteriorated problem at position do not consider interior nogging and body of heater.
Summary of the invention
The summary of invention
The present invention makes in view of the above problems, its object is, inspection and repair management system and the method for the good coke oven body of a kind of inspection and repairing work efficiency are provided, can reduce the record of huge charge book, management and the needed labor force that reads, can avoid the inspection producing when the Inspection of coke oven body to omit or check delay, and, when determining the priority of Inspection or repairing work, except interior nogging deteriorated, also consider other the deteriorated priority that decides at position (position of the regulation beyond wall) of coke oven body.
For the means of dealing with problems
Inspection and the repair management system of coke oven body of the present invention are characterised in that to possess: body of heater management server, and make the inspection of coke oven body and repair managing pointer data and preserve; Wall management information input block, will make the inspection relevant to wall coke oven body handwriting input and the data after repair information electronic data send to described body of heater management server as wall management information; Body of heater management information input block, the inspection that the position of the regulation beyond the wall of having inputted to coke oven body is relevant and the data of repair information send to described body of heater management server as body of heater management information; In described wall management information and described body of heater management information, at least comprise respectively and check date of execution and injury tolerance, described body of heater management server possesses: input message storage part, store described wall management information and described body of heater management information; Information treatment part, processes described wall management information and described body of heater management information and makes and repair managing pointer data; Storage part, preserves the repairing managing pointer data of being made by described information treatment part; Described information treatment part possesses: body of heater record of search information is compiled unit, and described wall management information and described body of heater management information are compiled as body of heater record of search information; Check priority determining unit, according to the inspection date of execution and the injury tolerance that comprise in examination period information, described wall management information and the described body of heater management information of preserving in advance in described body of heater management server, Yi Yaowei unit determines the priority of Inspection, and determines the preferential inspection area of this kiln; Repair priority determining unit, according to the injury tolerance comprising in described wall management information and described body of heater management information, Yi Yaowei unit determines the priority of repairing work, and determines the preferential repairing position of this kiln.
In addition, other of the inspection of coke oven body of the present invention and repair management system are as the content of feature in the following areas: in described wall management information and described body of heater management information, also comprise respectively repairing date of execution, described information treatment part also possesses the life assessment unit of repairing, according to the repairing date of execution and the injury tolerance that comprise in described wall management information and described body of heater management information, the persistence of repair efficiency is evaluated.
In addition, other of the inspection of coke oven body of the present invention and repair management system are as the content of feature in the following areas: described information treatment part also possesses preventive maintenance and repairs priority determining unit, according to the repairing date of execution comprising in the repairing life assessment information by described repairing life assessment unit evaluation, described wall management information and described body of heater management information, Yi Yaowei unit determines the priority of preventive maintenance repairing work, and determines the preferential preventive maintenance repairing position of this kiln.
In addition, other of the inspection of coke oven body of the present invention and repair management system are as the content of feature in the following areas: described wall management information input block can be inputted deteriorated portion scope with electronics stroke handwriting on the paper that is printed with wall image, the value of the injury tolerance comprising in described wall management information for obtaining according to the area of the deteriorated portion scope of described electronic stylus handwriting input.
In addition, other of the inspection of coke oven body of the present invention and repair management system are as the content of feature in the following areas: the injury tolerance comprising in described body of heater management information is selected from injury tolerance rank, and this injury tolerance rank is for the value of visual assessment number of results is predetermined to the injury tolerance rank for selecting.
The inspection of coke oven body of the present invention and repairing management process are for being used the inspection of the inspection of coke oven body and the coke oven body of repair management system and repairing management process, inspection and the repair management system of described coke oven body are characterised in that, possess: body of heater management server, make the inspection of coke oven body and repair managing pointer data and preserve; Wall management information input block, sends as wall management information the data that the inspection relevant to wall coke oven body handwriting input and repair information electronic data are formed to described body of heater management server; Body of heater management information input block, the inspection that the position of the regulation beyond input has the wall to coke oven body is relevant and the data of repair information send to described body of heater management server as body of heater management information; In described wall management information and described body of heater management information, at least comprise respectively and check date of execution and injury tolerance, described body of heater management server is implemented as follows operation: input message storage operation, is stored in storage part by described wall management information and described body of heater management information; Information processing operation, processes described wall management information and described body of heater management information and makes and repair managing pointer data; Storage operation, is kept at storage part by the repairing managing pointer data of making in described information processing operation; In described information processing operation, comprise: body of heater record of search information is compiled operation, described wall management information and described body of heater management information are compiled as body of heater record of search information; Inspection priority is determined operation, according to the inspection date of execution and the injury tolerance that comprise in the examination period information of preserving in advance at described body of heater management server, described wall management information and described body of heater management information, Yi Yaowei unit determines the priority of Inspection, and determines the preferential inspection area of this kiln; Repair priority and determine operation, according to the injury tolerance comprising in described wall management information and described body of heater management information, Yi Yaowei unit determines the priority of repairing work, and determines the preferential repairing position of this kiln.
The effect of invention
By the present invention, inspection and repair management system and the method for the good coke oven body of a kind of inspection and repairing work efficiency can be provided, can reduce record, the management of huge charge book and the needed labor force that reads, can avoid the inspection producing when the Inspection of coke oven body to omit or check delay, and, when determining the priority of Inspection or repairing work, except interior nogging deteriorated, can also consider other the deteriorated priority that decides at position (position of the regulation beyond wall) of coke oven body.
Accompanying drawing explanation
Fig. 1 is the inspection of the related coke oven body of embodiment and repairs the conceptual illustration figure of management process.
Fig. 2 means the block diagram of the inspection of the coke oven body that embodiment is related and the structure of repair management system.
Fig. 3 means the inspection of body of heater and repairs the figure at object position.
Fig. 4 means the figure of the structure of electronic stylus.
Fig. 5 means the figure of the handwriting input example of wall management information.
Fig. 6 means the figure of the charge book input directory picture of PDA terminal.
Fig. 7 means the figure that records picture of PDA terminal.
Fig. 8 means body of heater record of search (German: the Karte) figure of the output picture of information.
Fig. 9 means the figure of output picture of the view data of wall.
Figure 10 means the figure of the output picture of making regular check on guidance information.
Figure 11 means the figure of the output picture of repairing kiln guidance information.
Figure 12 means the figure of the output picture of repairing life assessment information.
Figure 13 means the figure of the output picture of preventive maintenance guidance information.
Embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described in detail.
In Fig. 1, represent the inspection of coke oven body and the diagrammatic illustration figure of method for repairing and mending of the body of heater management server that application embodiments of the present invention are related.In Fig. 1,1 is body of heater management server.2 is PDA terminal, and 3 is electronic stylus, by checking at the scene and the operator of repairing work carries.PDA terminal 2 is as body of heater management information input-output unit performance function, and electronic stylus 3 is as wall management information input block performance function.12 is PC (Personal Computer) terminal that can communicate with body of heater management server 1, and it is each pit kiln operational administrative related personnel's personal terminal.In Fig. 2, represent following block diagram: the inspection of the coke oven body that these block representation embodiments of the present invention are related and the structure of repair management system.
The present invention manages by 1 pair of inspection from extremely present coke oven body of past of body of heater management server and repairing work record, can record variation, the trend that detects immediately body of heater according to the inspection and the repairing that input at any time each kiln of body of heater management server 1, this information is total between each pit kiln operational administrative related personnel headed by the operator with operation field.
Input at any time body of heater management server 1 each kiln inspection and to repair record be to utilize to check at the scene and the entrained PDA terminal 2 of carrying and the electronic stylus 3 of operator of repairing work records.
The inspection of pit kiln and repairing work Yi Yaowei unit carry out, for example, using 21 positions shown in Fig. 3 as object.For stove co-relation, using charging opening frame (1), reinforced lid (2), flue metal device (3), furnace roof watt (4), upcast all (5), upcast backing (6), the interior brick seam (7) of charging opening, elbow portion (8), tie-bolt (9) as object.In addition; for relation under stove, take doorframe (10), doorframe metal device (11), the outer seam (12) of fire door, fire door inseam (13), fire door protection metal device (14), bell (15), mirror brick are installed are repaired (16), charing locular wall (17), wrinkle to repair (18) be object.In addition, for reversing valve vault relation, take plane tile (19), the seam of facing the wall and meditating (20), reversing valve girth seam (21) is object.In these object positions, for the inspection of charing locular wall (17) and repair information can be grasped and be managed as wall image, by electronic stylus 3 handwriting inputs.The inspection at other 20 positions and repair information are from the picture input of PDA terminal 2.
As shown in Figure 2, body of heater management server 1 is obtained from the information of electronic stylus 3 input as wall management information 4, obtains from the information of PDA terminal 2 inputs as body of heater management information 5.The information 4,5 that body of heater management server 1 is obtained is stored in input message storage part 1a.These information 4,5 use information treatment part 1b are processed, obtain following information: body of heater record of search information 6, make regular check on guidance information 7, repair kiln guidance information 8, repair life assessment information 9, preventive maintenance guidance information 10.Each information 6～10 after processing is stored in the storage part 1c of body of heater management server 1.
Below, the wall management information 4 obtaining for body of heater management server 1 and body of heater management information 5, illustrate its input block.
(wall management information input block)
In the present embodiment, utilize following technology, this technology is utilized handwriting input mode,, using on the special-purpose special thin plate of Anoto (registered trademark) technology (also referred to as Anoto function), the electronic stylus that is used as special-purpose hand-written unit carries out hand-written image input, and utilization sends by handwritten content electronic data and to server unit.
In Fig. 4, represent the configuration example of electronic stylus 3.Electronic stylus 3 possesses: a portion 14, pressure sensitive portion 15, pick up camera portion 16, handling part 17, storage part 18, sending part 19 etc.If operator is used electronic stylus 3 to carry out handwriting input on the special-purpose paper 13 for electronic stylus, can obtain successively electronic stylus 3 and be logged in the content on paper 13.
On paper 13, be formed with the special dot pattern of the ink printing by containing carbon.The input area of electronic stylus 3 input messages is used for user in the region that is formed with this dot pattern.In each o'clock of the dot pattern of input area printing with 2 dimensions configurations and print, can determine its position.If by electronic stylus 3 handwriting inputs, first detected by the operation of electronic stylus 3 handwriting inputs by pressure sensitive portion 15 on this paper 13.During the operation by pressure sensitive portion 15 detection handwriting inputs, pick up camera portion 16 reads the dot pattern of paper 13.Thus, the track of the front end of the portion 14 when electronic stylus 3 can be obtained handwriting input, thus can obtain the content of charging on paper 13.
In the present embodiment, as shown in Figure 5, on paper 13, print wall image 52, can on wall image 52, pass through the electronic stylus 3 deteriorated portion of handwriting input scopes, repairing portion scope (with reference to the hand-written part 51 of Fig. 5).And, although illustrate simply wall image 52 in Fig. 5, in fact record the size of the overlapping state of refractory brick and each several part etc.
In addition, on paper 13, be printed with the appointment hurdle 53, object kiln, date of execution, the name hurdle 54 of operator, the hurdle 55 of damage location check result (brick perforation, brick defect, brick crack, other special records items) of inspection/repairing, the hurdle 56 (method for repairing and mending, come out of the stove, repair beginning and the finish time, close the door constantly, use material) of repairing content, the hurdle 57 (repairing scope, repairing situation, other special records items) of repairing result and suggestion hurdle 58 etc., can pass through each hurdle of electronic stylus 3 handwriting inputs.In the paper 13 of illustrated example, useful electronic stylus 3 freely record the hurdle (such as the hurdle 58 of hurdle 55～57, other special records items or suggestion) of suggestion etc., be in advance printed with option and used the hurdle that electronic stylus 3 confirms (such as the definite hurdle 53 that checks/repair, the brick perforation on the hurdle 55 of damage location check result with/without, brick defect with/without, brick crack with/without etc.).
The inspection of charging on paper 13 by electronic stylus 3 like this and repair information are by electronic data and become wall management information 4.And, except above-mentioned information, can also comprise outlet line etc.
In addition, electronic stylus 3 is included in the wall management information 4 of electronic data the injury tolerance with 6 Phase Evaluations of 0 minute～5 minutes by the injury tolerance of wall.Injury tolerance is according to the data with electronic stylus 3 input, the impairment value that the formula based on by " impairment value=(the damage location area of not repairing) ÷ (full coking chamber area) * 100 " calculates automatically and determining.In the present embodiment, be set as injury tolerance 2 minutes, " impairment value: 1～3 ", be set as injury tolerance 3 minutes, " impairment value: 3～5 ", be set as injury tolerance 4 minutes, " impairment value: 5～7 ", " impairment value > 9 " is set as to injury tolerance 5 minutes, " impairment value: 7～9 " are set as injury tolerance 1 minute, " impairment value: 0～1 " are set as injury tolerance 0 minute.For example,, for total area S=68m
2coking chamber, using the damage location of not repairing as hand-written part 51 records shown in Fig. 5.Now, by the person's handwriting of electronic stylus 3, automatically calculate this damage location area (S '), impairment value=S '/S * 100 (%)=3.2, so injury tolerance is decided to be 2 minutes.And, illustrated here with electronic stylus 3 and obtained injury tolerance, but also can obtain injury tolerance with body of heater management server 1.
And paper 13 has respectively paper ID.Electronic stylus 3 can be obtained this paper ID by reading dot pattern.So, even during additional record, also can easily determine the data of the content of charging to before representing on identical paper 13, thereby can easily make these data associated with the data foundation of appending record.
Handling part 17 is for the data that read out by pick up camera portion 16, implementation data processed compressed or add the processing such as ID of electronic stylus 3.Storage part 18 is preserved by handling part 17 and has been implemented the data of processing.Sending part 19 wirelessly sends the information that is kept at storage part 18 by Bluetooth (registered trademark) to body of heater management server 1.And electronic stylus 3 also has USB interface (not shown), can also be by USB cable through a cable to external data output.
(body of heater management information enters output unit 2)
Fig. 6 represents the charge book input directory picture of PDA terminal.On the charge book input directory picture of PDA terminal 2, selectively represent the inspection of body of heater each several part (charing locular wall (17) in addition) and the object position 61 of repairing.In addition, indicate to indicate the instruction button 62 of carrying out data transmission from PDA terminal 2 to peripheral equipment, instruction button 63 and the conclusion button 64 that indication transmits to PDA terminal 2 data from peripheral equipment.Operator can alternative position 61, calls and records picture (Fig. 7), thereby carry out charge book.
Fig. 7 represents if select " upcast standpipe ", the invoked picture that records in the charge book input directory picture of Fig. 6.Recording on picture of PDA terminal 2, can the appointment 71 of input checking/repairing, the stove of object and kiln 72, date of execution 73, suggestion 74.In addition, can optionally input injury tolerance 75, diagram 76, injury tolerance table 77.In body of heater each several part, the relevant degradation in position directly converter life being impacted to the damage occurring at its position is evaluated as the injury tolerance quantizing.Quantizing of injury tolerance can be from suitably selecting to carry out objectively for the visual assessment number of results value of operator being predetermined the injury tolerance rank for selecting.For example, in " the upcast standpipe " shown in Fig. 7, take " having perforation " as 5 minutes, " having crack to catch fire " as 4 minutes, " having crack gas leakage ", be the modes of 3 minutes, the fixedly injury tolerance rank that regulation can be selected.On the other hand, though the degradation relevant to the position that has damage also hardly converter life to be impacted at its position by " having damage ", " not damaged ", evaluate.
Below, each that each unit of the information treatment part 1b of the body of heater management server 1 by shown in Fig. 2 is carried out processed, and describes.
(body of heater record of search information is compiled processing)
From the wall management information 4 of electronic stylus 3 inputs and the body of heater management information 5 of inputting from PDA terminal 2, among the information treatment part 1b of body of heater management server 1, by the calculation process of regulation, process.This calculation process is compiled wall management information 4 and body of heater management information 5 as body of heater record of search information 6 described later.
(make regular check on priority and determine processing)
According to the examination period of each regulation, each kiln is carried out the inspection of pit kiln.In the present embodiment, from the wall management information 4 of electronic stylus 3 inputs and the body of heater management information 5 of inputting from PDA terminal 2, among the information treatment part 1b of body of heater management server 1, by the calculation process of regulation, process.What in the body of heater essential information 11 of preserving in advance in the storage part 1c of the inspection date of execution of this calculation process based on comprising in wall management information 4 and body of heater management information 5, body of heater management server, comprise makes regular check on cycle information, and Yi Yaowei unit determines the priority of Inspection.And then, according to wall management information 4 and body of heater management information 5, determine that position that injury tolerance in the 21Ge position, body of heater position of this kiln is high is as preferential inspection area.
(repair priority and determine processing)
Each kiln is carried out to the inspection of pit kiln.In the present embodiment, from the wall management information 4 of electronic stylus 3 inputs and the body of heater management information 5 of inputting from PDA terminal 2, among the information treatment part 1b of body of heater management server 1, by the calculation process of regulation, process.The value of the injury tolerance at each position that this calculation process comprises in combining wall management information 4 and body of heater management information 5 is evaluated as the comprehensive injury tolerance of each kiln, determines the priority of repairing work according to this comprehensive injury tolerance Yi Yaowei unit.And then, according to wall management information 4 and body of heater management information 5, determine that position that injury tolerance in the 21Ge position, body of heater position of this kiln is high is as preferential repairing position.
(repairing life assessment processes)
From the wall management information 4 of electronic stylus 3 inputs and the body of heater management information 5 of inputting from PDA terminal 2, among the information treatment part 1b of body of heater management server 1, by the calculation process of regulation, process.This calculation process, according to the repairing date of execution and the injury tolerance that comprise in wall management information 4 and body of heater management information 5, carries out quantitative analysis to the persistence of each repair efficiency.
(preventive maintenance is repaired priority and is determined processing)
From the wall management information 4 of electronic stylus 3 inputs and the body of heater management information 5 of inputting from PDA terminal 2, among the information treatment part 1b of body of heater management server 1, by the calculation process of regulation, process.This calculation process processes according to the repairing date of execution comprising in wall management information 4 and body of heater management information 5, by described repairing life assessment the repairing life assessment information 9 obtaining, and Yi Yaowei unit determines the priority of preventive maintenance repairing work.And then, according to wall management information 4, body of heater management information 5 with repair life assessment information 9, determine that position is repaired as preferential preventive maintenance in the high position of injury tolerance in the 21Ge position, body of heater position of this kiln.
Below, to the inspection of the coke oven body of preserving in the storage part 1c at body of heater management server 1 and repair managing pointer data (body of heater record of search information 6, make regular check on guidance information 7, repair kiln guidance information 8, repair life assessment information 9 and preventive maintenance guidance information 10), describe.These each information for example can be exported and confirm to the picture of PDA terminal 2 at operation field by inspection and the repairing work person of pit kiln.In addition, other pit kiln management related personnel can export and be used in various objects to the picture of PC terminal 12 separately.
(body of heater record of search information 6)
By described body of heater record of search information, compile and process the information compile and as body of heater record of search information 6, be stored in the storage part 1c of body of heater management server 1.In Fig. 8, represent the example of the output picture of this body of heater record of search information 6.Body of heater record of search information 6 represents the inspection actual achievement of each kiln, and the information such as inspection date separately of the object position at 21 positions, result, evaluation are tabulated.The detailed data that represents the project selected in can also the body of heater record of search information 6 on picture.For example, if select charing locular wall (17) in body of heater record of search information 6, can be as shown in Figure 9, with reference to the view data of wall.In addition, when existing in the past a plurality of inspections and repairing to record for same area, can also review event column and sequentially represent.So, can reduce and record huge charge book, management, the needed labor force of reading in the past.
(making regular check on guidance information 7)
Priority that determine to process the definite Inspection of Yi Yaowei unit by described inspection priority and the information relevant to the preferential inspection area of this kiln are as the storage part 1c that makes regular check on guidance information 7 and be stored in body of heater management server 1.In Figure 10, represent that this makes regular check on the example of the output picture of guidance information 7.Making regular check on the output picture of guidance information 7 the preferential inspection area of the priority of the Inspection that list You Yiyaowei unit is definite and this kiln.Inspection person can carry out Inspection by this information to PDA terminal 2 input limits in limit, thereby can effectively prevent from checking omits or check mistake.In addition, for example can also, according to checking that late days represents with different colours, call attention to.
(repairing kiln guidance information 8)
By described repairing priority, determine that the priority of processing the definite repairing work of Yi Yaowei unit is stored in the storage part 1c of body of heater management server 1 with the information relevant to the preferential repairing position of this kiln as repairing kiln guidance information 8.In Figure 11, represent the example of the output picture of this repairing kiln guidance information 8.Repairing on the output picture of kiln guidance information 8 the preferential repairing position of the priority of the repairing work that list You Yiyaowei unit is definite and this kiln.Repairing work person can carry out repairing work by this information to PDA terminal 2 input limits in limit, thereby can effectively carry out suitable repairing work.In addition, for example, can also or repair delay number of days according to urgency and represent with different colours, call attention to.
(repairing life assessment information 9)
By described repairing life assessment, process the storage part 1c that definite repairing life assessment information 9 is stored in body of heater management server 1.In Figure 12, represent the example of the output picture of this repairing life assessment information 9.
(preventive maintenance guidance information 10)
By described preventive maintenance, repair priority and determine that the priority of processing the definite preventive maintenance repairing of Yi Yaowei unit is stored in the storage part 1c of body of heater management server 1 with the information relevant to the preferential preventive maintenance repairing position of this kiln as preventive maintenance guidance information 10.In Figure 13, represent the example of the output picture of this preventive maintenance guidance information 10.By carrying out preventive maintenance repairing according to this preventive maintenance guidance information, can avoid in advance the fault occurring in aging body of heater.Can realize like this stabilization of pit kiln operation, preventing that body of heater is deteriorated carries out, thereby realizes the life of body of heater.
As shown above, by data that the inspection as pit kiln and repair information are obtained, as make regular check on guidance information 7, repair the structure that the information such as kiln guidance information 8 are preserved, can avoid the inspection producing when the Inspection of coke oven body in the past, omit or check and postpone.
In addition, the structure of preserving as body of heater record of search information 6 by the data that the inspection as pit kiln and repair information are obtained, can reduce and record huge charge book, management, the needed labor force of reading or time in the past.
In addition, when determining the priority of Inspection or repairing work, except interior nogging deteriorated, also consider other position (position of wall regulation in addition) deteriorated of coke oven body, so can be suitably and determine particularly priority.
In addition, by data that the inspection as pit kiln and repair information are obtained as the structure of repairing life assessment information 9 or preventive maintenance guidance information 10 and preserving, can be by avoid the problem occurring in aging body of heater in advance, realize the stabilization of pit kiln operation, preventing that body of heater is deteriorated carries out, thereby realizes the life of body of heater.
In addition, by the injury tolerance comprising in wall management information 4 and body of heater management information 5 being carried out to the structure of quantitative Treatment, can not rely on experience or the knowledge of operator, and determine more objectively to check and repair priority.
Utilizability in industry
Inspection and repair management system and the method for the good coke oven body of a kind of inspection and repairing work efficiency can be provided, can alleviate and record huge charge book, management and the needed labor force that reads, the inspection that avoidance produces when the Inspection of coke oven body is omitted or is checked and postpones, and, when determining the priority of Inspection or repairing work, except interior nogging deteriorated, also consider coke oven body other position (position of the regulation beyond wall) deteriorated and determine priority.
Claims (6)
1. the inspection of coke oven body and a repair management system, is characterized in that, possesses:
Body of heater management server, makes the inspection of coke oven body and repairs managing pointer data and preserve;
Wall management information input block, will make the inspection relevant to wall coke oven body handwriting input and the data after repair information electronic data send to described body of heater management server as wall management information; And
Body of heater management information input block, the inspection that the position of the regulation beyond the wall of having inputted to coke oven body is relevant and the data of repair information send to described body of heater management server as body of heater management information;
In described wall management information and described body of heater management information, at least comprise respectively and check date of execution and injury tolerance,
Described body of heater management server possesses:
Input message storage part, stores described wall management information and described body of heater management information;
Information treatment part, processes described wall management information and described body of heater management information and makes and repair managing pointer data; And
Storage part, preserves the repairing managing pointer data of being made by described information treatment part;
Described information treatment part possesses:
Body of heater record of search information is compiled unit, and described wall management information and described body of heater management information are compiled as body of heater record of search information;
Check priority determining unit, according to the inspection date of execution and the injury tolerance that comprise in examination period information, described wall management information and the described body of heater management information of preserving in advance in described body of heater management server, the coking chamber of take is determined the priority of Inspection as unit, and determines the preferential inspection area of this coking chamber; And
Repair priority determining unit, according to the injury tolerance comprising in described wall management information and described body of heater management information, the coking chamber of take is determined the priority of repairing work as unit, and determines the preferential repairing position of this coking chamber.
2. the inspection of coke oven body according to claim 1 and repair management system, is characterized in that,
In described wall management information and described body of heater management information, also comprise respectively repairing date of execution,
Described information treatment part also possesses the life assessment unit of repairing, and this repairing life assessment unit, according to the repairing date of execution and the injury tolerance that comprise in described wall management information and described body of heater management information, is evaluated the persistence of repair efficiency.
3. the inspection of coke oven body according to claim 2 and repair management system, is characterized in that,
Described information treatment part also possesses preventive maintenance and repairs priority determining unit, this preventive maintenance is repaired priority determining unit according to the repairing date of execution comprising in the repairing life assessment information of described repairing life assessment unit evaluation, described wall management information and described body of heater management information, the coking chamber of take is determined the priority of preventive maintenance repairing work as unit, and determines that the preferential preventive maintenance of this coking chamber repairs position.
4. the inspection of coke oven body according to claim 1 and repair management system, is characterized in that,
Described wall management information input block can be inputted deteriorated portion scope with electronics stroke handwriting on the paper that is printed with wall image,
The value of the injury tolerance comprising in described wall management information for obtaining according to the area of the deteriorated portion scope with described electronic stylus handwriting input.
5. the inspection of coke oven body according to claim 1 and repair management system, is characterized in that,
The injury tolerance comprising in described body of heater management information is selected from injury tolerance rank, and this injury tolerance rank is for the value of visual assessment number of results is predetermined to the injury tolerance rank for selecting.
6. use the inspection of the inspection of coke oven body and the coke oven body of repair management system and repair a management process, it is characterized in that, inspection and the repair management system of described coke oven body possess:
Body of heater management server, makes the inspection of coke oven body and repairs managing pointer data and preserve;
Wall management information input block, will make the inspection relevant to wall coke oven body handwriting input and the data after repair information electronic data send to described body of heater management server as wall management information; And
Body of heater management information input block, the inspection that the position of the regulation beyond the wall of having inputted to coke oven body is relevant and the data of repair information send to described body of heater management server as body of heater management information;
In described wall management information and described body of heater management information, at least comprise respectively and check date of execution and injury tolerance,
Described body of heater management server is implemented as follows operation:
Input message storage operation, is stored in storage part by described wall management information and described body of heater management information;
Information processing operation, processes described wall management information and described body of heater management information and makes and repair managing pointer data; And
Storage operation, is kept at storage part by the repairing managing pointer data of making in described information processing operation;
In described information processing operation, comprise:
Body of heater record of search information is compiled operation, and described wall management information and described body of heater management information are compiled as body of heater record of search information;
Inspection priority is determined operation, according to the inspection date of execution and the injury tolerance that comprise in the examination period information of preserving in advance at described body of heater management server, described wall management information and described body of heater management information, the coking chamber of take is determined the priority of Inspection as unit, and determines the preferential inspection area of this coking chamber; And
Repair priority and determine operation, according to the injury tolerance comprising in described wall management information and described body of heater management information, the coking chamber of take is determined the priority of repairing work as unit, and determines the preferential repairing position of this coking chamber.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009057530 | 2009-03-11 | ||
| JP2009-057530 | 2009-03-11 | ||
| PCT/JP2010/053556 WO2010103992A1 (en) | 2009-03-11 | 2010-03-04 | Coke oven body inspection/repair management system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102348782A CN102348782A (en) | 2012-02-08 |
| CN102348782B true CN102348782B (en) | 2014-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201080011015.8A Active CN102348782B (en) | 2009-03-11 | 2010-03-04 | Coke oven body inspection/repair management system and method |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP4576000B1 (en) |
| KR (1) | KR101366902B1 (en) |
| CN (1) | CN102348782B (en) |
| BR (1) | BRPI1009144A2 (en) |
| WO (1) | WO2010103992A1 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2896478C (en) | 2012-12-28 | 2016-06-07 | Suncoke Technology And Development Llc. | Vent stack lids and associated systems and methods |
| US10883051B2 (en) | 2012-12-28 | 2021-01-05 | Suncoke Technology And Development Llc | Methods and systems for improved coke quenching |
| KR101538844B1 (en) * | 2013-07-16 | 2015-07-22 | 주식회사 포스코 | System for controling leak of gas in cokes oven |
| KR102531894B1 (en) | 2015-01-02 | 2023-05-11 | 선코크 테크놀러지 앤드 디벨로프먼트 엘엘씨 | Integrated coke plant automation and optimization using advanced control and optimization technology |
| UA126400C2 (en) | 2017-05-23 | 2022-09-28 | Санкоук Текнолоджі Енд Дівелепмент Ллк | System and method for repairing a coke oven |
| BR112021012598B1 (en) | 2018-12-28 | 2024-01-23 | Suncoke Technology And Development Llc | METHOD FOR DETECTING A LEAK IN A SYSTEM FOR COKING COAL, METHOD FOR DETECTING AN AIR LEAK IN A SYSTEM FOR COKING COAL, METHOD FOR DETECTING AN AIR LEAK IN A SYSTEM FOR COKING COAL UNDER NEGATIVE PRESSURE, AND METHOD FOR DETECTING A LEAK IN AIR BETWEEN A HIGH PRESSURE SYSTEM AND A LOW PRESSURE SYSTEM |
| CA3125279A1 (en) | 2018-12-28 | 2020-07-02 | Suncoke Technology And Development Llc | Improved oven uptakes |
| WO2020142391A1 (en) | 2018-12-31 | 2020-07-09 | Suncoke Technology And Development Llc | Methods and systems for providing corrosion resistant surfaces in contaminant treatment systems |
| KR102293460B1 (en) * | 2019-08-19 | 2021-08-26 | 조선내화 주식회사 | Precast large refractory block for coke oven and its manufacturing method |
| US11946108B2 (en) | 2021-11-04 | 2024-04-02 | Suncoke Technology And Development Llc | Foundry coke products and associated processing methods via cupolas |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2010103992A1 (en) | 2010-09-16 |
| JPWO2010103992A1 (en) | 2012-09-13 |
| BRPI1009144A2 (en) | 2016-03-08 |
| KR20110121705A (en) | 2011-11-08 |
| CN102348782A (en) | 2012-02-08 |
| KR101366902B1 (en) | 2014-02-24 |
| JP4576000B1 (en) | 2010-11-04 |
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