Summary of the invention
The technical problem that (one) will solve
The objective of the invention is the defective for the prior art existence, automatic serger is provided, converted products that can be efficient, stable, so that our production cost reduces, operating efficiency significantly promotes, and can solve the problems of packing behind the seal simultaneously.
(2) technical scheme
The technical solution adopted for the present invention to solve the technical problems is: automatic serger, its structure comprise frame, main power plant, baffle plate, front Wrapping apparatus, frontly beat angle mechanism, beat angle mechanism afterwards; Described frame below arranges main power plant, the front Wrapping apparatus of this main power plant by arranging on cam drive, driving snake and the frame, frontly beats angle mechanism, beats angle mechanism afterwards and be connected.
Set front Wrapping apparatus, the front dead astern of beating angle mechanism are provided with baffle plate on the described frame, described baffle plate is divided into set sideboard, the fixed dam of cardboard baffle plate and the baffle plate cylinder guide rail left and right sides, described sideboard, fixed dam rear are to beat afterwards angle mechanism, described cardboard baffle plate places on the baffle plate cylinder axis and is displaced into by the baffle plate cylinder that arranges on the baffle plate cylinder block on the baffle plate cylinder guide rail of frame setting, baffle plate cylinder guide rail be provided with can before and after, the baffle plate cylinder block regulated of height, baffle plate cylinder block below is provided with two fishplate bars wheels.
The driving snake that described sideboard is connected by cam drive drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam one side.
The front end of described baffle plate cylinder guide rail is provided with two clamps and detects photoelectricity.
Be equipped with into the plate sensor before the described baffle plate cylinder, be processed with gas hole on the described cardboard baffle plate.
Described front Wrapping apparatus, front beat angle mechanism, afterwards beat be provided with on the same level face of angle mechanism and baffle plate below front in after pressure roller and front and back bound edge conveyer belt, edging moulding band, bound edge turnover panel, bound edge brush are installed in the middle of the pressure roller after two, below pressure roller after two, are provided with the supporting plate bar.
Comprise the bound edge sprocket wheel of installing on bound edge slide block and the bound edge slide block in the described front Wrapping apparatus, the bound edge sprocket wheel is connected with the edging moulding piece; Bound edge chain one end on the bound edge sprocket wheel is connected with driving snake, and the other end is connected with the bound edge extension spring, and the bound edge upper end of slide block is provided with the bound edge stage clip.
Beat before described beat before angle mechanism comprises the angle take-up housing, front beat the angle guide rail and front beat to be equipped with on the guide rail of angle frontly beat horn ring, the front angle guide rail other end of beating is connected with driving snake; Before beat the angle take-up housing and be connected this two width of cloth line slideway composition cross moving link with horizontal driving snake.
(3) beneficial effect
Automatic serger of the present invention is compared with existing technology, and has following beneficial effect:
Main drive gear of the present invention has adopted the mechanical cam transmission mechanism to cooperate high speed PLC so that the production efficiency of machine greatly improves.
Main transmission adopts the mechanical type cam mechanism to drive driving snake so that machine is stable, at a high speed, easy to adjust.
A whole set of process using individual layer pipeline system has avoided multilayer to come and go transmission mechanism, so that machine construction is simple, processes easily and eliminating when the clamp fault occurring.
The bag front technique that adopts patented technology to innovate can be processed the cardboard of front end small breadth, so that the applicable surface of machine is wider.
Adopt two cover clamps to detect photoelectricity, can effectively detect the clamp fault, when clamp occurring, PLC control machine suspends immediately, so that operating personnel fix a breakdown.
Sideboard, front Wrapping apparatus, the front angle mechanism of beating, beat afterwards angle mechanism kinematic parts equal the employing line slideway, guaranteed the precision and stability of each mechanism action.
Adopted touch screen human-computer interface, the warning of machine all is presented on the touch-screen, convenient operation personnel rapidly removing faults.
Repair the equipment of angle, edging moulding after a kind of brand-new cardboard and facial tissue are compound, can be used for producing the products such as box of mobile telephone, desk calendar, file, hard-cover book case.
The specific embodiment
Next explain below with reference to Figure of description automatic serger of the present invention being done.
Automatic serger of the present invention, its structure comprise frame 1, main power plant 2, baffle plate, front Wrapping apparatus, frontly beat angle mechanism, beat angle mechanism 20 afterwards; Described frame below arranges main power plant, the front Wrapping apparatus of this main power plant by arranging on cam drive 3, driving snake 4 and the frame, frontly beats angle mechanism, beats angle mechanism 20 afterwards and be connected.
Set front Wrapping apparatus on the described frame, the front dead astern of beating angle mechanism is provided with baffle plate, described baffle plate is divided into the set sideboard 22 of cardboard baffle plate 9 and baffle plate cylinder guide rail 19 left and right sides, fixed dam 18, described sideboard, the fixed dam rear is to beat afterwards angle mechanism 20, described cardboard baffle plate places on the baffle plate cylinder axis and by the baffle plate cylinder 8 that arranges on the baffle plate cylinder block 7 and is displaced on the baffle plate cylinder guide rail 19 that arranges on the frame, baffle plate cylinder guide rail be provided with can before and after, the baffle plate cylinder block 7 that height is regulated, baffle plate cylinder block below are provided with two fishplate bar wheels 21.
The driving snake 4 that described sideboard 22 is connected by cam drive 3 drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam 18 1 sides.
The front end of described baffle plate cylinder guide rail 19 is provided with two clamps and detects photoelectricity 17.
Be equipped with into plate sensor 6 before the described baffle plate cylinder 8, be processed with gas hole on the described cardboard baffle plate.
Described front Wrapping apparatus, front beat angle mechanism, afterwards beat be provided with on the same level face of angle mechanism and baffle plate below front in after pressure roller 5 ', 5 ", 5 and front and back bound edge conveyer belt 16,14, edging moulding band 15; bound edge turnover panel 11, bound edge brush 10 are installed in the middle of the pressure roller 5 after two, below pressure roller after two, are provided with supporting plate bar 12.
Comprise the bound edge sprocket wheel 24 of installing on bound edge slide block 28 and the bound edge slide block in the described front Wrapping apparatus, bound edge sprocket wheel 24 is connected with edging moulding piece 25; Bound edge chain one end on the bound edge sprocket wheel is connected with driving snake 4, and the other end is connected with the bound edge extension spring, and the bound edge upper end of slide block is provided with bound edge stage clip 23.
Beat before described beat before angle mechanism comprises angle take-up housing 33, front beat angle slide block 32, front beat angle guide rail 30 and front beat to be equipped with on the guide rail of angle frontly beat horn ring 31, the front angle guide rail other end of beating is connected with driving snake 4; Before beat angle take-up housing 33 and be connected this two width of cloth line slideway composition cross moving link with horizontal driving snake 4.
Such as Fig. 1, shown in Figure 2: frame 1 top is provided with baffle plate cylinder guide rail 19; Described main power plant 2 is connected with cam drive 3; Described cam drive 3 is beaten afterwards angle mechanism and is connected by driving snake 4 and sideboard 22, front Wrapping apparatus, the front angle mechanism of beating.
Such as Fig. 1, shown in Figure 2: baffle plate cylinder guide rail 19 be provided with can before and after, the baffle plate cylinder block 7 regulated of height, when the product specification of processing changes, can before and after controllable register cylinder block 7.Baffle plate cylinder 8 is installed on the baffle plate cylinder block 7.Baffle plate cylinder block 7 belows are provided with two fishplate bar wheels 21.Be equipped with before the baffle plate cylinder 8 into plate sensor 6, baffle plate cylinder 8 axles are provided with baffle plate 9, are processed with gas hole on the baffle plate 9.When advancing plate sensor 6 and sense the trimming, PLC connects the air blowing magnetic valve, and compressed air blows out from the gas hole on the baffle plate 9, facial tissue is blown smooth, and by baffle plate 9, and baffle plate just blocks the cardboard on the facial tissue.
As shown in Figure 1: the front end of baffle plate cylinder guide rail 19 is provided with two clamps and detects photoelectricity 17, has or not jam for detection of cardboard, and when two photoelectricity all had signal herein, PLC control machine suspended immediately, so that operating personnel fix a breakdown.
Such as Fig. 1, shown in Figure 2: the driving snake 4 that sideboard 22 is connected by cam drive 3 drives can make vertical back and forth movement, is used for compound good cardboard is navigated to fixed dam 18 1 sides, is convenient to beat the angle.
Such as Fig. 3, shown in Figure 4: the bound edge sprocket wheel 24 in the front Wrapping apparatus drives upwards upset by the driving snake 4 that cam drive 3 connects, thereby will process through beating the angle front end face paper and Board composite molding of cardboard.
Such as Fig. 5, shown in Figure 6: frontly beat front in the mechanism of angle and beat and beat horn ring 31 before being equipped with on the angle guide rail 30, the other end is connected with driving snake 4; Before beat angle take-up housing 33 and be connected with horizontal driving snake 4.This two width of cloth line slideway forms the cross moving link.When beating the angle, beat horn ring 31 before driving snake 4 drives and travel forward and cardboard is beaten the angle handle well, after beating the angle and finishing, beat before longitudinally driving snake 4 drivings that horn ring 31 moves upward so that the edging moulding piece 25 in the front Wrapping apparatus rotates bound edges moves.
Such as Fig. 1, shown in Figure 2: that bound edge turnover panel 11, bound edge brush 10 are installed in the middle of the pressure roller 5 after two, below pressure roller 5 after two, be provided with supporting plate bar 12, when the cardboard after process in, bag front bilateral as Da Jiao, bag enters, under the effect of bound edge turnover panel 11, bound edge brush 10, the rear end of cardboard also bound edge is handled well.
Such as Fig. 7, can know the technological process of finding out automatic serger, compound good facial tissue and cardboard-Bao be bilateral-beat angle-Bao front-Bao back.Compound good facial tissue and cardboard are finished the bilateral technique of first bag through the bilateral part of bag of edging moulding band 15, front bound edge conveyer belt 16.Under the acting in conjunction of pressure roller 5, conveying axis 13, rear bound edge conveyer belt 14, the bilateral cardboard of wrapping is transported to and beats the angle, in the front Wrapping apparatus, when advancing plate sensor 6 and sense the trimming, PLC control air blowing magnetic valve, compressed air blows out from the gas hole on the baffle plate 9, facial tissue is blown smooth, by baffle plate 9, after baffle plate blocked cardboard, PLC control conveying axis 13, rear bound edge conveyer belt 14 stopped operating, in order to avoid scratch facial tissue.
Such as Fig. 2, Fig. 5, PLC control cam drive 3 runnings when rear bound edge conveyer belt 14 stops operating, drive sideboard 22 by driving snake 4 and shift cardboard onto fixed dam 18 1 sides, beat angle mechanism before this moment and beat the angle mechanism kinematic four angles of cardboard are all accomplished fluently with rear, finish and beat angle technique among Fig. 7.Such as Fig. 5, front beat the Da Jiao of angle mechanism and finish after, beat horn ring 31 before driving snake 4 drives longitudinally and move upward, the facial tissue edging moulding that the edging moulding piece 25 in the front Wrapping apparatus of Fig. 3 rotates the cardboard front end is finished the bag front technique among Fig. 7.Cam drive 3 continuation operations this moment, with sideboard 22, front Wrapping apparatus, the front angle mechanism of beating, rear motion of beating angle mechanism all resets, simultaneously PLC control baffle plate cylinder 8 moves upward and mentions baffle plate 9, and PLC starts rear bound edge conveyer belt 14 again will be finished the cardboard of bag front technique and send into lower road technique.PLC control baffle plate cylinder 8 resets in order to enter next working cycles when cardboard leaves baffle plate 9 fully.
Such as Fig. 1, Fig. 2, the cardboard of finishing front bound edge is transferred to bound edge turnover panel 11 parts by rear pressure roller 5, effect by the bound edge turnover panel is with cardboard rear section edging moulding, through bound edge brush 10 that cardboard rear section brush is tight again, the effect of the supporting plate bar 12 of below is to hold the facial tissue that does not wrap the back, causes waste product to prevent that facial tissue from rolling downwards.So far finished the bag back technique among Fig. 7.
The above embodiment is a kind of of the more preferably concrete embodiment of the present invention, and the common variation that those skilled in the art carries out in the technical solution of the present invention scope and replacement all should be included in protection scope of the present invention.