CN102329061B - Energy-saving and emission-reduction star-wheel sludge drying tower with common application of wind energy and solar energy - Google Patents

Energy-saving and emission-reduction star-wheel sludge drying tower with common application of wind energy and solar energy Download PDF

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CN102329061B
CN102329061B CN201010223681.XA CN201010223681A CN102329061B CN 102329061 B CN102329061 B CN 102329061B CN 201010223681 A CN201010223681 A CN 201010223681A CN 102329061 B CN102329061 B CN 102329061B
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star
wheel
assembly
dry
drying
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CN102329061A (en
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张民良
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TIANJIN ZHONGLISHI PURIFICATION SEPARATION TECHNOLOGY Co Ltd
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TIANJIN ZHONGLISHI PURIFICATION SEPARATION TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/33Wastewater or sewage treatment systems using renewable energies using wind energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

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  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a star-wheel sludge drying tower, mainly comprising a raw material allocating assembly, a tower body structure framework, a star-wheel throttling drying assembly, a star-wheel driving assembly, a drying energy assembly, a drying airflow assembly, a discharge hopper assembly, a dried slag conveying assembly, a dried sludge storage field and a control system, wherein all the components of the star-wheel sludge drying tower are integrated into a complete set of mechanical and electrical integration full-automatic drying and deodorizing equipment. In the equipment, a sludge standing evaporation area of a drying chamber volume per cubic meter reach 11.6M<2> maximally by only using star-wheel mechanisms, and because gaps generated due to contraction and distortion of wet sludge give rise to the increase of a material evaporation area by multiples, the maximum material filling rate of the drying chamber can reach more than 50%. During actual application of the star-wheel sludge drying tower in Tianjin in April, the evaporation capacity of the sludge evaporation area per square meter is 2kg/d, the water content of the sludge is reduced to 20% after four days, the efficiency of the star-wheel sludge drying tower is increased by 8-10 times compared with that of a naturally drying method, the cost performance of equipment is higher and the operation cost is lower. In winter, waste smoke of boilers can also be adopted, and the wet sludge can also be temporarily stored and then dried till spring.

Description

The energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy
Technical field
The present invention relates to a kind ofly compared with the energy-saving and emission-reduction star wheel sludge drying tower of the conventional wind and solar energy of the drying treatment of thickness and plasma, be specially adapted to the sludge treatment of sewage work, be also applicable to the drying treatment such as mineral material and food.
Background technology
The annual mud that produces nearly 50,000 tons of above water ratio 80% of sewage work of China's operation.At existing disclosed drying bed nature dewatered sludge, need 30-45 days, operator's work under bad environment not only, and need to occupy larger soil and process cost; Because the mud of thickness and fine-grain structure is easier to fouling or bonding in equipment, fluidized drying device and the moving bed dryer of existing mainstream technology can not adapt to its requirement, and in belt dryer, during because of sewage sludge feed, volume is larger, and in the middle of the drying sludge and the later stage because its volume sharply dwindles, but maximum permission hmc is less during charging, equipment evaporation area limited, the a large amount of evaporation area of equipment does not play a role, and drier efficiency is very low.
Through experiment, I utilize squeezing solid-liquid separation device of flexible pipe not need to add any flocculating aids, moisture percentage in sewage sludge can be down to 50~60% from more than 80% dehydration, its technical scheme is open on < < fast squeezing solid-liquid separation device of flexible pipe > > number of patent application 20091017966.0, but mud also needs further disposal could meet the requirement of environmental protection and Sustainable development, more than 70% mud of China is landfilled at present, compost from now on, soil utilizes, the disposal ratio of drying and incineration increases fast, high-moisture percentage causes stacking place to be increased, trucking costs increases, landfill expense increases, yeast phase length and the anhydration and incineration energy consumption of compost treatment strengthen, if can be significant with the water ratio of lower investment and running cost reduction sludge cake when sludge treatment is disposed.
If utilize simply higher petrochemical industry mass-energy source as thermal source, cost increases, equipment is complicated, if can for water ratio dehydration be down to 60% left and right in becoming the mud of shell sclerosis criticality to design a kind of drying plant and technique, and this technical scheme can preferentially be utilized natural wind energy and the sun power of the low temperature of cost free, reduce equipment manufacturing cost, raise the efficiency, use the senior energy supplementing as atrocious weather, most important for human kind sustainable development, this is the problem solving in the urgent need to industry techie.
Summary of the invention
For above many disadvantages, the present invention proposes and solve in-problem technical scheme.The equipment work principle that the present invention proposes is based on water ratio, to be down to that to become after 60% sludge filter cake dehydration thick be the sheet of 6~10 millimeter, the shallow top layer of sheet dewatered sludge has reached one-tenth shell sclerosis criticality, if further mummification, the hardness on shallow top layer can increase faster, and the contraction inequality of sheet dewatered sludge makes the distortion of mud cake generation any direction, the mud cake compared with duricrust of distortion increases its ventilation property in moisture eliminator greatly.At dewatered sludge, enter the moisture eliminator initial stage and prevent that it is bonding, in whole moisture eliminator process, constantly make the unordered rolling up and down of sheet dewatered sludge, the contact area of sheet dewatered sludge and drying medium keeps larger ratio, the shallow top layer moisture that is exposed to the mud of drying medium becomes dry shallow top layer with speed evaporation faster, although the moisture of its heart portion of the mud after rolling is to the dry shallow top layer infiltration not necessarily exposing, after water balance, mud once has larger ratio to contact with drying medium again in rolling upper, go round and begin again, make the mutual balance of moisture of mud inside and outside and constantly lowered dry.According to mud feature can blending when the sewage sludge feed the unusual harder tabular mud cake of any distortion of mummification, impel the ventilation property of mud in moisture eliminator greatly to increase, improve drying efficiency.
Star wheel sludge drying tower of the present invention mainly comprises raw material dispensing assembly, tower body structure framework, star-wheel throttling is dried assembly, star-wheel drives assembly, drying energy assembly, drying air stream assembly, discharges hopper assembly, dry slag delivery assembly and Controlling System, and comprehensively becomes automatically dry suite of equipment of electromechanical integration; Raw material dispensing assembly comprises raw material conveying device and dosing unit; At tower body structure framework upper, be provided with dosing unit, the kiln in tower body structure framework bottom is provided with the dry assembly of star-wheel throttling, and this kiln bottom is provided with discharges hopper assembly, discharges hopper assembly and is communicated with dry slag delivery assembly; The dry assembly of star-wheel throttling is on tower body structure framework, to have multilayer star-wheel dry component, and the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism, and each star-wheel mechanism comprises star-wheel, mandrel and disc crank; From mandrel center, extend radially out 1~3 aliform plate and form star-wheel, aliform plate adopts tabular filter opening medium, and star-wheel and disc crank are all fixed on mandrel, and the rotation center of star-wheel, disc crank and mandrel coincides together; Each star-wheel mechanism utilizes mandrel to be hinged on the horizontal beam of tower body structure framework, and star-wheel drives assembly utilization to connect the hinged disc crank of rope and makes each star-wheel mechanism reciprocally swinging respectively; Drying air stream assembly is included in kiln and is provided with wind inlet channel and wind output channel, from overlooking direction, the air channel of air intake and air draft cuts off kiln be divided into Si Ge district, the air channel sidewall being provided with at tower body structure framework has breather hole, the breather hole being equipped with in the end of the level of star-wheel mechanism, these breather holes are interconnected.
The tabular filter opening medium of star aliform plate can adopt sieve tray, or mesh grid, in the kiln of tower body structure framework formation bottom, utilize the star aliform plate of star-wheel mechanism one by one to make to be deposited in continuous the expansion and formation gap of thin mud cake that becomes shell sclerosis that reached together, drying medium utilizes this gap to contact with mud cake, when utilizing wind energy as the drying medium of drying energy assembly, due to cryodrying, do not need to make frequently each star-wheel mechanism reciprocally swinging, the frequent reciprocally swinging of star-wheel mechanism stops up the mobile gap of drying medium by making mud become broken small-particle, and this will affect the evaporation of moisture, be recommended in fixing 2~3 the uniform star aliform plates of mandrel of star-wheel mechanism, if the star aliform plate of certain layer of adjacent star-wheel mechanism all in horizontality and gap hour, after 45~90 ° of each rotations, only by the mud cake upset in the fan section of star aliform plate adjacent on star-wheel mechanism, and by gravity and shake, fall below to reduce the fragmentation of mud as far as possible, another of adjacent star-wheel mechanism is up to the standard state again and stops the mud cake free-falling on top star aliform plate, therefore set the interval time of the reciprocally swinging of star-wheel mechanism, can well control the translational speed of mud cake in kiln, meet mud cake moisture and evaporate the required time.
The design of star-wheel has a variety of.
A kind of star-wheel scheme is that star-wheel is from mandrel center, to extend radially out two aliform plates, two gusset formation horn shape sandwich plates that aliform plates are all the tabular filter opening medium connection of the use one side back side; Two aliform plates, disc crank and mandrels are interconnected to constitute plate star-wheel.This star-wheel mechanism is simple in structure, mainly lay particular emphasis on the gap of loose mud cake, be applicable to be arranged on outermost avris, if two aliform plates radially differ, compared with long aliform plate can prevent mud from avris overflow and, gusset is used for improving bending strength, and the bottom of the horizontal star aliform plate of this external star-wheel mechanism is also that drying medium contacts dehydration with mud cake with the space between mud cake.
Another star-wheel scheme is, star-wheel is from mandrel center, to extend radially out 3 aliform plates, the folding formation of three panel shape filter opening media triangular interlayer plate for one of them aliform plate, all the other two adjacent aliform plates are all to form horn shape sandwich plate with the gusset at the tabular filter opening medium connection of the one side back side; 3 aliform plates, disc crank and mandrels are interconnected to constitute four jiaos of star-like star-wheels.This star-wheel mechanism bending strength is higher, and air permeable effect is better, and restriction effect is less.Star aliform plate forms interlayer with tabular filter opening medium, and drying medium can contact dehydration by the breather hole of tabular filter opening medium with mud cake.
Also a kind of star-wheel scheme is, star-wheel is from mandrel center, to extend radially out 3 aliform plates, one of them aliform plate connects and composes horn shape sandwich plate with the tabular filter opening medium in two sides, and all the other two adjacent aliform plates are all with the tabular filter opening medium of one side, to connect the gusset formation horn shape sandwich plate at the back side; 3 aliform plates, disc crank and mandrels are interconnected to constitute the star-like star-wheel of triangle.This star-wheel mechanism bending strength is higher, and air permeable effect is better, and restriction effect is larger, but it is larger to take up space.
Dosing unit is to adopt the dry assembly of star-wheel dispensing, and the dry assembly of star-wheel dispensing is on tower body structure framework, to have multilayer star-wheel dry component, and the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism; The axial length of the star-wheel of every layer of star-wheel dry component from bottom to top reduces successively, and the dry assembly of star-wheel dispensing, as a taper tower, is provided with and goes along with sb. to guard him net in taper tower surrounding from the appearance.Dosing unit is for the shadow area with the average the first layer star-wheel dry component that is distributed in the dry assembly of star-wheel throttling of stable speed by the mud entering, dosing unit can have many designs, the rotating disc type dosing unit that for example many moisture eliminators are conventional, push-plate type dosing unit.The dry assembly of star-wheel dispensing and the dry assembly structure of star-wheel throttling as dosing unit are approximate, the axial rotary length that is only the star-wheel mechanism of every layer of star-wheel dry component from bottom to top reduces successively, when falling from the top center of taper tower the formation taper accumulation mud that disperses, raw material covers kiln projection plane, timing reciprocating swing due to every layer of star-wheel dry component can enter kiln with stable speed by raw material wherein simultaneously, the dry assembly of star-wheel dispensing has following advantage, 1, the rotatable parts that there is no complex precise, simple in structure, install easily, 2 dispensing speed control are simple, 3, have preferably functions/drying, the raw material that is conducive to enter kiln becomes shell sclerosis in advance, is beneficial to form ventilative gap in mud, 4, star-wheel mechanism upset drop type feed is minimum to softer mud breakage degree.In order to prevent that raw material from delivering into dosing unit excessive velocities, stores from surrounding overflow and, can take two methods to avoid, the first utilizes sensor to control piling height, it two is to go along with sb. to guard him anti-overflow net in the surrounding of dosing unit, in order to utilize, wind energy is dry does not recommend to go along with sb. to guard him spill plate, when there being the broken mud of minute quantity to overflow, can taking other way to collect and process.
Another dosing unit is to be provided with balladeur train pusher on the dry assembly of star-wheel throttling top, balladeur train pusher comprises guide rail, push pedal assembly and fluid driven cylinder, the a pair of guide rail being parallel to each other is fixed on tower body structure framework, push pedal assembly can slide front and back on guide rail, the piston rod of fluid driven cylinder and push pedal assembly connect, 2 ≠ 90 ° of the push pedal in the middle of push pedal assembly and the angle ¢ of slip direction.This dosing unit is simple in structure, but core does not have water separation capability, applicable more dry wet mud class material.An advantage of this dosing unit is that the reciprocal cloth by push pedal assembly, also will play mix and blend effect if will measure and carry accurately two kinds of material delivery to wherein, this for need to be in wet mud the technical process of back-mixing dewatered sludge very favourable.
Described star-wheel drives assembly to comprise fluid driven cylinder, connecting rod and drag-line, and fluid driven cylinder is fixed on tower body structure framework; The outer circumference surface of disc crank is provided with the groove that comes off of restriction drag-line, the be connected with a joggle disc crank of a string star-wheel mechanism of closed-loop drag-line, and the crank end of each disc crank is separately fixed on the node one by one of drag-line; One end of connecting rod is connected with the node of drag-line, the other end of arm plate articulated linkage, and arm plate is fixed on the piston rod end of fluid driven cylinder; Fluid driven cylinder adopts compressed air cylinder or hydraulic ram.Can utilize drag-line to couple together the disc crank of every layer of star-wheel dry component, drag-line can be chain or wireline or pull bar.Can by connecting rod, drive one deck star-wheel dry component with a fluid driven cylinder, for example, at kiln, because the required residence time of sludge drying between every layer is different, can ask best mummification effect most by good control like this; Also can by connecting rod, drive upper and lower multilayer star-wheel dry component with two fluid driven cylinders; Can also by connecting rod, drive upper and lower a string or a few string star-wheel dry component with a fluid driven cylinder; In the dry total performance of star-wheel dispensing, be for example latter two combination, because the required residence time of material mummification and the core of showing up the windward side in the dry assembly of star-wheel dispensing and day are variant with other position, can ask best mummification effect most by good control like this.
Described star wheel sludge drying tower is provided with drying air stream assembly, drying air stream assembly comprises blower fan and air channel, the air channel sidewall being provided with at tower body structure framework has breather hole, the breather hole being equipped with in the end of the level of star-wheel mechanism, and these breather holes are interconnected.Drying air stream assembly be set be consider all the time according to, or wind energy is less, or adopts other energy to carry out sludge drying operation during very cold in the winter time, or application foul gas collects while processing and is equipped with.Recommend to arrange gas blower and air channel and induced draft fan and air channel simultaneously.Air channel is communicated with the ventilation duct of the dry star-wheel mechanism of assembly of star-wheel dispensing and the star-wheel mechanism of kiln.
The projection angle of the rotation of the star-wheel mechanism of every layer of neighbouring star-wheel dry component of described star wheel sludge drying tower is 90 °.When the star-wheel upset of star-wheel mechanism, when mud is dispensed onto on lower one deck star-wheel dry component, there is distortion in various degree in this scheme, can improve air penetrability between mud.
The discharge hopper assembly of described star wheel sludge drying tower is the flat-bottom bin being provided with in the dry assembly of star-wheel throttling bottom, the oblique pusher of balladeur train is set on the base plate of flat-bottom bin, balladeur train pusher comprises guide rail, push pedal assembly and fluid driven cylinder, the a pair of guide rail being parallel to each other is fixed on tower body structure framework, inclined ejecting plate assembly can slide front and back on guide rail, the piston rod of fluid driven cylinder and inclined ejecting plate assembly connect, and the angle ¢ 1 of the inclined ejecting plate of inclined ejecting plate assembly and horizontal plane is 0-60 °.The inclination angle of inclined ejecting plate is not run material when front pushing away dry slag charge, can move forward with inclined ejecting plate, and during rollback inclined ejecting plate, dry slag charge slips over from inclined ejecting plate top; Flat-bottom bin device height reduces, and discharging speed is easily controlled, but need to expend certain energy drives, and cost improves.
The base plate of the flat-bottom bin of the discharge hopper assembly of the star wheel sludge drying tower being provided with in the dry assembly of star-wheel throttling bottom is the chuck plate that is provided with hot fluid medium,, the thermal source heating that hot fluid medium adopts Mineral Transformation heat energy system to produce.Utilize chuck plate can impel the equilibrium water evaporation of the most difficult evaporation in mud, the further water ratio of fast reducing mud.
The working routine of star wheel sludge drying tower:
1) mud that will wet is inputted dosing unit by raw material conveying device, dosing unit is spread in wet mud above the first floor star-wheel dry component of the dry assembly of star-wheel throttling uniformly, air compressor machine or Hydraulic Station fluid-pressure system start by set date star-wheel drive assembly, star-wheel drives assembly utilization to connect the hinged disc crank of rope can make each star-wheel mechanism reciprocally swinging respectively, when the star-wheel upset of star-wheel mechanism, mud is dispensed onto on lower one deck star-wheel dry component; Natural wind enters between interior each layer of star-wheel dry component of kiln or in the gap between star-wheel mechanism and mud, the moisture heat exchange in natural wind and wet mud, takes away the moisture that this mud is evaporated; By that analogy, the dewatered sludge that mud becomes water ratio to be less than 30% after every layer of star-wheel dry component of the dry assembly of star-wheel throttling is dry, dewatered sludge enters in dry slag delivery assembly; At the water ratio of wet mud that enters dosing unit, lower than 55% time, dewatered sludge is input to dry mud and stores; If at the water ratio of wet mud that enters dosing unit higher than 72 o'clock, wherein a part is transported in dry slag back-mixing device and mixes with the wet mud that enters dry slag back-mixing device, avoid mud to occur " gluing phase ", be input to auxiliary wet drying sludge in dosing unit, another part is input to dry mud and stores field in order to recycling again; When natural wind speed is less than 0.5 meter per second, gas blower enters kiln by high wind by air inlet duct, adjusting air quantity and breather hole baffle plate;
2) when local wind speed is greater than 5 meter per second, stop blower fan;
3) when being less than 0 ℃ when ground temperature, the blade of Universal wind wheel is turned back and wraps up dosing unit and the dry assembly of star-wheel throttling, start air inlet system, the star-wheel mechanism blowing to kiln;
3) when being less than 0 ℃ when ground temperature, the blade of Universal wind wheel is turned back and wraps up dosing unit and the dry assembly of star-wheel throttling, start exhaust system, the air between the star-wheel mechanism of suction dried chamber;
4) when being less than 10 ℃ when ground temperature, by air inlet duct, input hot blast;
5) when mud generation foul odour, start exhaust system, induced draft fan is transported to kiln air after odor removal is processed and discharges;
6), while needing the further reduction of moisture percentage in sewage sludge or fast reducing to 10% following, utilize the base plate of flat-bottom bin to pass into hot fluid medium; Start air inlet system, by air inlet duct, input hot blast;
7) when leeward to the air velocity in certain region of kiln when lower, can be by regulating the independent air feed of distributing air damper;
8) at kiln entrance, go out to arrange material sensor, when solid accumulation is higher, stop feed.
When back-mixing, trommel screen is picked out relatively large dry tabular mud cake, and recycling measuring apparatus scatters it on taper pinnacle of a pagoda that wet mud in taper pinnacle of a pagoda or balladeur train pusher top of the dry assembly of star-wheel dispensing piles up by raw material conveying device with suitable flow.
When adopting the dry assembly of star-wheel dispensing, can by connecting rod, drive separately with fluid driven cylinder the star-wheel mechanism of windward side and upper and lower a string star-wheel dry component that show up day of the dry assembly of star-wheel dispensing with speed reciprocating swing faster; With fluid driven cylinder, by connecting rod, drive the star-wheel mechanism of the core of upper and lower a few string and several groups of dry assemblies of star-wheel dispensing.
Windward side, day that show up by the motorized valve of pressure fluid system, control respectively with the speed of star-wheel mechanism reciprocating swing core, make velocity of evaporation faster material with speed faster, move down.Embodiment is shown in system and the technical process of the work of supporting star wheel sludge drying tower, by PLC sequence control system, can go round and begin again and automatically perform above-mentioned mummification working routine.
The mud stench concentration that is in operation wetter is larger, utilizes the odor removal that the ducting outlet of the induced draft fan of drying air stream assembly adds to address this problem; At natural energy resources, can not meet mummification requirement, utilization adds airheater and can well address this problem before the entrance of the air channel of drying air stream assembly.
The mud of sewage work general organic matter after over dry accounts for 50% left and right, and mud solid content is 35%~45% time, and calorific value is 4.8~6.5MJ/kg, can self-sustaining burning, conventionally directly connect burning process below.Dewatered sludge can be used as soil improvement agent, fertilizer, rubbish overburden soil, or during as cement kiln, power station and incinerator fuel, mud solid content is increased to 80%~95%, if utilize the cost that this equipment can be very low that mud solid content is increased to 90%, be equivalent to 50% of standard coal as its calorific value of fuel.Because mud in squeezing in early stage does not add any flocculating aids except polymeric flocculant, iron(ic) chloride for example, in burning, greatly reduced the pollution to the corrosion of equipment and atmospheric environment, fuel as the higher forward calorific value of cost performance is well received, existing market price can reach 60 yuan~80 yuan/ton, this price can support mud utilize this equipment by water ratio from the 60% large portion expense of being down to 10% drying and other treatment.
Rule of thumb, the moisture steam capability of mud exposed surface is 75% of local free-water level steam output, take Beichen District, Tianjin as example, and average annual free-water level steam output is 1777.7 millimeters.Account for 37% spring; Account for 35% summer; Account for 19% autumn; Account for 9% winter.Year sunshine time 2470~2900 hours, annual the longest with sunshine in May, total radiation is also maximum.In 1 year, 7,8 monthly mean relative humidities are maximum, can reach 80% left and right.Tianjin annual mean wind speed is 1.9~4.3 meter per seconds, and owing to affected by monsoon, wind is obvious with seasonal variation.Winter northwest wind prevailing, spring many southwester, summer southeaster prevailing, autumn variable direction.Year, maximum wind directions were southwester.In 1 year, Windy Days is maximum spring, and mean wind speed is maximum, and take second place winter, and summer, mean wind speed was minimum.With the annual zero carbon input of this this equipment of data, can reach 200~280 days working time, the effect of energy-saving and emission-reduction is remarkable.If 1-2 month mud storage facilities is set in technique, at atrocious weather, store mud raw material, just can realize the sludge drying of annual input mud zero-carbon heat sources and process.
In this equipment, only star-wheel mechanism makes the standing evaporation area maximum of mud of every cubic metre of kiln volume reach 11.6M2, the space of causing due to wet mud contraction distortion makes again the evaporation area of material be multiplied, kiln material peak filling rate can reach more than 50%, according to moisture steam capability in experiment mud, is 75% of free-water level steam output.In the actual use of Efficiency in Buildings in Tianjin Area April, every square metre of mud evaporation area steam output be 2kg/d, the wet mud of water ratio 60% is dry by this equipment, do not need dewatered sludge back-mixing, envrionment temperature is 22 ℃ by day, relative humidity 70%, normal sunshine, mean wind speed 2 meter per seconds, mud is down to 25% with four days water ratio, and more natural mummification is raised the efficiency more than 8~10 times.The specific investment cost of this equipment is lower than 1.5 ten thousand yuan/ton the mud of water ratio 80% (press conversion), with the specific investment cost that early stage, squeezing system added up to lower than 3.5 ten thousand yuan/ton (mud of water ratio 80%).Process the specific investment cost of the existing sludge drying technique of identical material, for example spray dried turns to 100,000 yuan/ton, generating multifuel combustion is 80,000 yuan/ton, biological dewatered is 100,000 yuan/ton, and other comprehensive anhydration system is 10~250,000 yuan/ton, apparent, the sludge drying technique that compares other, native system energy-saving and emission-reduction, reduce to process with the running cost of disposing and reduce, and investment reduces, effect is remarkable.
This equipment is having wind, or does not need to input separately petrochemical industry heat energy while using under sunlight, and operation priming cost is mainly the expense that star-wheel mechanism drives, and cost is very cheap.Because winter temperature is lower, mud can be preserved at low temperatures, be more conducive to drying treatment the season taking a turn for the better at temperature by freezing treatment, recommend the ability of wet mud storage field below 2~March.If must use this equipment in the winter time, adoptable mineralising thermal source is the useless flue gas of power plant or hotblast stove warm braw.
The disposable energy of tellurian mineralising is the non-renewable resource of finite sum, and existing sludge drying technique often all needs to expend a large amount of precious resources, if take low-carbon technology by mud fuel made, and fuel value is greater than or equal to cost of manufacture, to be that merit is being worked as generation, the contribution of profit is in the future thousands of years.Utilize wind energy and sun power to make us approach this target as the zero-carbon heat sources of dehumidification system, even if the production time is slightly longer and historical long river is compared also extremely of short duration.
Star wheel sludge drying tower of the present invention beneficial effect is compared with prior art:
1, adopt star-wheel mechanism to increase mud evaporation area, utilize the mud of the lamellar distortion of back-mixing mummification that the evaporation area of mud is increased greatly, improved drying efficiency;
2, the manufacturing process of star-wheel mechanism is simple, and the cost of unit drying area reduces greatly;
3, the installation of star-wheel mechanism, safeguards simply, changes consumable accessory easy;
4, star-wheel mechanism does not have the rotatable parts of complex precise, and work-ing life is higher, can realize annual mud zero-carbon heat sources dry, and dry running cost significantly reduces;
5, star wheel sludge drying tower structure is simplified, thereby the metal consumption of processed in units amount is reduced, and relatively the dehumidification system specific investment of prior art is lower, and cost performance is high, and what be more conducive to that equipment does is very tall and big, thereby realize ultra-large processing scale, produces;
6, operation easier reduces, can adapt to the variation of wind direction and wind-force size, can adapt to the variation of solar radiation angle, the variation of the temperature level that can conform, can adapt to and process the variation that load sharply increases, can adapt to the variation of low temperature and wet weather, rainproof lightning protection, without blast, wait unsafe factor that produces, can automatic production.
Accompanying drawing explanation
Fig. 1 is the shaft side figure that shows sludge-drying tower, and dosing unit is to adopt the dry assembly of star-wheel dispensing, discharges tapered bucket and endless belt conveyor that hopper assembly adopts gravity dumping;
Fig. 2 is the frontview of Fig. 1;
Fig. 3 is the vertical view of Fig. 1, is provided with the blade of uniform four inducers around tower body structure framework surrounding;
Fig. 4 is the system process figure of sludge-drying tower;
Fig. 5 is the shaft side figure that shows sludge-drying tower, and dosing unit is to adopt balladeur train pusher dispensing assembly, discharges the employing of hopper assembly balladeur train pusher dispensing assembly and Shaftless screw conveyor are set in flat bucket;
Fig. 6 is the shaft side figure of the dry assembly of star-wheel throttling;
Fig. 7 is the shaft side figure that adopts the dry assembly dosing unit of star-wheel dispensing;
Fig. 8 is the plate star-wheel 1a shaft side figure in Fig. 7;
Fig. 9 is the star-like star-wheel 1b shaft side figures of four jiaos in Fig. 7;
The star-like star-wheel 1c shaft side figure of triangle in Figure 10 Fig. 7;
The cross-sectional view of the plate star-wheel 1d of two aliform plates of Figure 11;
The cross-sectional view of the plate star-wheel 1f of tri-aliform plates of Figure 12;
Figure 13 is the axonometric drawing that the star-wheel of a string three star-wheel 1c of reveal competence drives assembly, for the ease of observing two star-wheels of wherein clamping, temporarily cancels, and it is larger that the radial dimension of disc crank becomes;
Figure 14 shows in Fig. 1 to enter to arrange, air channel, is provided with the discharge hopper assembly shaft side figure of balladeur train pusher in Fig. 5 in the bottom of flat-bottom bin;
Figure 15 is the shaft side figure of the dosing unit of the employing balladeur train pusher in Fig. 5;
Figure 16 is the cross-sectional view of the push pedal assembly 33a of Figure 15;
Figure 17 is the shaft side figure of discharging the balladeur train pusher of hopper assembly in Fig. 5;
Figure 18 is the cross-sectional view of the push pedal assembly 33b of Figure 17;
Figure 19 is the vertical view of Fig. 1, is provided with the blade of uniform 8 inducers around tower body structure framework surrounding;
Wherein: 1, 1a, 1b, 1c-star-wheel mechanism, the blade of 2-inducer, 3-tower body structure framework, the 4-mud delivery assembly that wets, the rainproof light-passing board of 5-, 6-star-wheel dispensing is dried assembly, the throttling of 7-star-wheel is dried assembly, 8-is dried slag delivery assembly, 9-air draft road junction, 10a-discharges the taper magazine of hopper assembly, 10b-discharges the flat magazine of hopper assembly, 11-air intake road junction, 12-kiln, the 13a-mud that wets, 13b-is dried slag, 14-transport trolley, 15-goes along with sb. to guard him net, 16-fluid driven cylinder, 17-arm plate, 17a-jointed shaft, 18-connecting rod, 19-air inlet duct, 20-exit duct, 21-drag-line, 22-piston rod, 23, 23a, 23b, 23c, 23d, 23f-star-wheel, 24-disc crank, 24a-groove, 25-mandrel, the tabular filter opening medium of 26-, 27-gusset, 28-node, 29-breather hole, 30-connecting rod and drag-line node, 31-regulates distributing air damper, the drag-line of 32-opening and closing mechanism, the drag-line hole of 32a-opening and closing mechanism, the oblique pusher of 33a-balladeur train, 33b-balladeur train pusher, 34-push pedal assembly, 35-guide rail, 36-wind direction, 37-deodorizing and dedusting loop, G1-material inlet passage, the dry slag outlet of G2-.
Embodiment
Below in conjunction with accompanying drawing, filtering element of the present invention is further described.
In Fig. 1~4,6~10 and 13, shown the General Implementing example 1 of star wheel sludge drying tower.
In Fig. 1 and 2, show that star wheel sludge drying tower of the present invention is whole, star wheel sludge drying tower mainly comprises raw material dispensing assembly, tower body structure framework, star-wheel throttling is dried assembly, star-wheel drives assembly, drying energy assembly, drying air stream assembly, discharges hopper assembly, dry slag delivery assembly 8 and Controlling System, and comprehensively becomes automatically dry suite of equipment of electromechanical integration; Raw material dispensing assembly comprises raw material conveying device 4 and dosing unit; Dry slag delivery assembly 8 connection transportation cars 14, on tower body structure framework 3 tops, be provided with dosing unit, kiln 12 in tower body structure framework bottom is provided with the dry assembly of star-wheel throttling, and this kiln bottom is provided with discharges hopper assembly, discharges hopper assembly and is communicated with dry slag delivery assembly; The dry assembly 7 of star-wheel throttling is on tower body structure framework, to have multilayer star-wheel dry component, and the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism 1, and each star-wheel mechanism comprises the bent tenon 24 of star-wheel 23, mandrel 25 and plate-like; From mandrel center, extend radially out 1~3 aliform plate and form star-wheel 23, aliform plate adopts tabular filter opening medium 26, and star-wheel and disc crank are all fixed on mandrel, and the rotation center of star-wheel, disc crank and mandrel coincides together; Each star-wheel mechanism utilizes mandrel to be hinged on the horizontal beam of tower body structure framework 3, and star-wheel drives assembly utilization to connect the hinged disc crank of rope and makes each star-wheel mechanism reciprocally swinging respectively.Because mud cake sclerosis distortion can be controlled oneself gradually and formed bridge formation gap, the gap of upper and lower two-layer star-wheel dry component in kiln, from top to bottom expansion successively.Can reduce the number of plies that star-wheel dry component is set like this, reduce costs, can also increase the useful volume of kiln.
Described star wheel sludge drying tower is provided with drying air stream assembly, drying air stream assembly comprises exhaust system and air inlet system, the air channel of exhaust system is 19, the air channel of exhaust system is 20, from overlooking direction, the air channel of air intake and air draft cuts off kiln be divided into Si Ge district, and the air channel sidewall being provided with at tower body structure framework has breather hole 29, the breather hole being equipped with in the end of the level of star-wheel mechanism, these breather holes are interconnected.
In Fig. 8, show a kind of star-wheel mechanism 1a scheme, star-wheel is from mandrel center, to extend radially out two aliform plate 23a, and two aliform plates are all with the tabular filter opening medium 26 of one side, to connect the gusset 27 formation horn shape sandwich plates at the back side; Two aliform plate 23a, disc crank 24 and mandrels 25 are interconnected to constitute plate star-wheel 1a.
In Fig. 9, show another star-wheel mechanism 1b scheme, star-wheel is from mandrel center, to extend radially out 3 aliform plates, three panel shape filter opening media 26 are folding for one of them aliform plate forms triangular interlayer plate 23b, and it is all with the tabular filter opening medium of one side, to connect the gusset 27 formation horn shape sandwich plate 23a at the back side that tool Yu two adjacent aliform plates; 3 aliform plate 23b, 23a, disc crank and mandrels are interconnected to constitute four jiaos of star-like star-wheel 1b.
In Figure 10, show also a kind of star-wheel mechanism 1c scheme, star-wheel is from mandrel center, to extend radially out 3 aliform plates, one of them aliform plate connects and composes horn shape sandwich plate 23c with the tabular filter opening medium 26 in two sides, and all the other two adjacent aliform plates are all with the tabular filter opening medium of one side, to connect the gusset 27 formation horn shape sandwich plate 23a at the back side; 3 aliform plate 23c, 23a, disc crank and mandrels are interconnected to constitute the star-like star-wheel 1c of triangle.
In Fig. 7, show a kind of dosing unit, dosing unit is to adopt the dry assembly 6 of star-wheel dispensing, the dry assembly of star-wheel dispensing is on tower body structure framework, to have multilayer star-wheel dry component, and the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism 1; The axial length of the star-wheel of every layer of star-wheel dry component from bottom to top reduces successively, the dry assembly of star-wheel dispensing is as a taper tower from the appearance, in taper tower surrounding, be provided with and go along with sb. to guard him net 15, wet mud 13a is deposited in taper tower outside surface, go along with sb. to guard him that net 15 prevents mud overflow and under.
In Figure 11 and 12, show respectively two kinds of 1d, 1f star-wheel scheme, though this two schemes is simple, but weak effect, consume material is heavier.Adopt the star-wheel mechanism scheme of two aliform plates of 1a, 1f, the radical length of one of them aliform plate can be strengthened, in use, radially longer aliform plate one side is arranged on to the exposed edge of every layer of star-wheel dry component of the dry assembly 6 of star-wheel dispensing or the dry assembly 7 of star-wheel throttling, can prevent material from the overflow of kiln surrounding and, referring to the star-wheel mechanism of the windward side in Fig. 7.
In Figure 13, show that star-wheel drives assembly, star-wheel drives assembly to comprise fluid driven cylinder 16, connecting rod 18 and drag-line 21, and fluid driven cylinder is fixed on tower body structure framework 3; The outer circumference surface of disc crank is provided with the groove 24a that restriction drag-line comes off; The be connected with a joggle disc crank 24 of a string star-wheel mechanism of closed-loop drag-line, the crank end of each disc crank is separately fixed on the node one by one 28 of drag-line; One end of connecting rod is connected with the node of drag-line 30, the other end of arm plate 17 articulated linkage, and arm plate is fixed on piston rod 22 ends of fluid driven cylinder; Fluid driven cylinder adopts hydraulic ram; Drag-line adopts wireline.
With reference to figure 7, consider that showing up day of the dry assembly 6 of star-wheel dispensing has larger difference with the rate of drying of windward side and the rate of drying of core material, spy utilizes same star-wheel to drive assembly to complete respectively driving each disc crank of top layer star-wheel mechanism, and the star-wheel mechanism of core completes jointly with two synchronous fluid driven cylinders of taper top of tower; If difference is less, the keeping strokes of all fluid driven cylinders of the dry assembly of star-wheel dispensing.
With reference to figure 6 or 7, the projection angle of the rotation of the star-wheel mechanism of every layer of neighbouring star-wheel dry component of described star wheel sludge drying tower is 90 °.
With reference to figure 6, Liang Ge district, kiln windward side drives assembly jointly to complete the driving of several floor star-wheel dry components with the star-wheel of two synchronous fluid driven cylinders.
With reference to figure 7, the star-wheel mechanism cantilever of several layers of star-wheel dry component of taper top of tower arranges.
In Fig. 5,13,14,17 and 18, shown the General Implementing example 2 of star wheel sludge drying tower.
Be with the difference of embodiment 1 in the present embodiment:
Dosing unit adopts on the dry assembly of star-wheel throttling top and is provided with balladeur train pusher 33b, balladeur train pusher comprises guide rail 35, push pedal assembly 34b and fluid driven cylinder 16, the a pair of guide rail being parallel to each other is fixed on tower body structure framework 3, push pedal assembly can slide front and back on guide rail, the piston rod 22 of fluid driven cylinder connects with push pedal assembly, 2 ≠ 90 ° of the push pedal in the middle of push pedal assembly (34a) and the angle ¢ of slip direction.
With reference to Figure 15 or 16, discharging the employing of hopper assembly is the flat-bottom bin being provided with in the dry assembly of star-wheel throttling bottom, the oblique pusher 33a of balladeur train is set on the base plate of flat-bottom bin, balladeur train pusher comprises guide rail 35, inclined ejecting plate assembly 34a and fluid driven cylinder 16, the a pair of guide rail being parallel to each other is fixed on tower body structure framework 3, inclined ejecting plate assembly can slide front and back on guide rail, the piston rod 22 of fluid driven cylinder connects with inclined ejecting plate assembly, and the inclined ejecting plate of inclined ejecting plate assembly 34a and the angle ¢ of horizontal plane 1 are 0-60 °.
With reference to Figure 15 or 16, the base plate 10b of the flat-bottom bin of the discharge hopper assembly of the star wheel sludge drying tower being provided with in the dry assembly of star-wheel throttling bottom is the chuck plate that is provided with hot fluid medium.
In Fig. 3, system and the technical process of supporting star wheel sludge drying tower have been shown.
The breather hole in the air channel adjacent with star-wheel mechanism is provided with and regulates distributing air damper 31 and open and close regulating mechanism 32.Baffle plate is hinged to be suspended on the sidewall of air channel.Because air quantity and core that the sludge drying of showing up the windward side in the dry assembly of star-wheel dispensing and day is required are variant with other position, it is necessary utilizing baffle plate to regulate air quantity.
With reference to figure 3, drying energy assembly is to adopt wind energy guiding structure, and wind energy guiding structure is to be provided with the blade 2 of four inducers uniform around tower body structure framework 3 surroundings, and the blade of inducer is connected on tower body structure framework and symmetrical its vertical center.Wind energy guiding structure utilizes inducer can make the wind speed in kiln improve 30% left and right by collecting air quantity compared with large hydraucone in theory, if the blade of inducer adopts lower-cost thin flexible materials, the curvature of blade changes and has better cage wind effect with blast.Can reach insulation with the blade parcel star wheel sludge drying tower of inducer in the winter time, utilize blower fan and the auxiliary thermal source mummification raw material of drying air stream assembly.Because constantly all there is afloat variation in natural wind direction, because the blade of inducer is symmetrical initial point on horizontal plane, for any variation of wind direction, can adapt at any time, at least guarantee that kiln You Sange district can blow to.
With reference to Figure 19, wind energy guiding structure is to be provided with the blade 2 of 8 inducers uniform around tower body structure framework 3 surroundings, and wherein two blades do not have symmetrical initial point, but the more symmetrical initial point of front face area becomes large.
Drying energy assembly is to adopt sun power guiding structure, and sun power guiding structure is at the top of tower body structure framework, to be provided with rainproof light-passing board 5, and the blade of inducer 2 adopts light transmissive material.Utilize sun power can make the raw material of the dry assembly of star-wheel dispensing on star wheel sludge drying tower top compared with rapid hardening.
Drying energy assembly is at the air channel of drying air stream assembly 19 entrances, to add gas blower to be set as air inlet duct, forms air inlet system.When drying load is larger, can utilize the blower fan mummification raw material of drying air stream assembly.
Drying energy assembly is to add airheater before air inlet duct 19 entrances of drying air stream assembly.In the winter time or can utilize the airheater heated air mummification raw material of drying air stream assembly when drying load is larger, the thermal source that airheater adopts Mineral Transformation heat energy system to produce.
Air channel 20 outlets of drying air stream assembly add induced draft fan and are set as exit duct, form exhaust system.Mud compared with the thermal capacitance generation foul smell that easily ferments, utilizes induced draft fan to be convenient to further administer odor pollution at weather
Exit duct 20 outlets of drying air stream assembly add odor removal.Odor removal adopts the wet bio deodorizing of prior art.
Star wheel sludge drying tower is between dosing unit and dry slag delivery assembly, to be provided with the dry slag back-mixing device of part, and back-mixing device adopts tromeling to mix device.Very easily bonding and lose or reduce ventilation property compared with high raw material for water ratio, by screening, an a small amount of larger tabular dry mud cake to be sneaked in raw material again, the dry mud cake of utmost point shape plays to build bridge has accelerated the process of mummification with the effect that contacts wet cake adsorption moisture.The mud raw material that water ratio is lower does not need back-mixing.Back-mixing ratio is generally below 20%.
As the further scheme of drying air stream assembly, the outlet of the exit duct of the induced draft fan of described drying air stream assembly adds cleaning apparatus.Cleaning apparatus can adopt the dry method dust of prior art, and dry method dust adopts sack cleaner.
Obviously, the relevant technologies feature in various embodiment can reasonably exchange and omit within the scope of rights protection.

Claims (10)

1. the energy-saving and emission-reduction star wheel sludge drying tower of a conventional wind and solar energy, sludge-drying tower mainly comprises raw material dispensing assembly, tower body structure framework, star-wheel throttling is dried assembly, star-wheel drives assembly, drying energy assembly, drying air stream assembly, discharges hopper assembly, dry slag delivery assembly (8) and Controlling System, and comprehensively becomes automatically dry suite of equipment of electromechanical integration; Raw material dispensing assembly comprises raw material conveying device (4) and dosing unit; Drying energy assembly is to adopt wind energy and/or sun power guiding structure, wind energy guiding structure is around tower body structure framework (3) surrounding, to be provided with the blade (2) of wind gathering wheel, the blade of wind gathering wheel is connected on tower body structure framework and symmetrical its vertical center, sun power guiding structure is at the top of tower body structure framework, to be provided with rainproof light-passing board (5), and the blade (2) of wind gathering wheel adopts light transmissive material; When drying load is larger, drying air stream assembly is to add gas blower at air inlet duct (19) entrance, or adds gas blower and airheater at air inlet duct (19) entrance, the thermal source that airheater adopts Mineral Transformation heat energy system to produce; When weather easily ferments generation foul smell compared with thermal capacitance, the exit duct of drying air stream assembly (20) outlet adds induced draft fan and forms exhaust system; It is characterized in that, at tower body structure framework upper, be provided with dosing unit, the kiln in tower body structure framework bottom is provided with the dry assembly of star-wheel throttling, and this kiln bottom is provided with discharges hopper assembly, discharges hopper assembly and is communicated with dry slag delivery assembly; It is in tower body structure framework, to be provided with multilayer star-wheel dry component from top to bottom that star-wheel throttling is dried assembly (7), the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism (1), and each star-wheel mechanism comprises star-wheel (23), mandrel (25) and disc crank (24); From mandrel center, extend radially out 1~3 aliform plate and form star-wheel (23), aliform plate adopts tabular filter opening medium (26), and star-wheel and disc crank are all fixed on mandrel, and the rotation center of star-wheel, disc crank and mandrel coincides together; Each star-wheel mechanism utilizes mandrel to be hinged on the horizontal beam of tower body structure framework (3), and star-wheel drives assembly utilization to connect the hinged disc crank of rope and makes each star-wheel mechanism reciprocally swinging respectively; Drying air stream assembly is included in kiln and is provided with air inlet duct (19) and exit duct (20), the air inlet duct being provided with at tower body structure framework (3) and the air channel sidewall of exit duct have breather hole (29), end in the level of star-wheel mechanism is equipped with breather hole (29), and these breather holes are interconnected.
2. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described star-wheel mechanism is from mandrel center, to extend radially out two aliform plates (23a), and two aliform plates are all with the tabular filter opening medium of one side (26), to connect gusset (27) the formation horn shape sandwich plate at the back side; Two aliform plates (23a), disc crank (24) and mandrel (25) are interconnected to constitute plate star-wheel mechanism (1a).
3. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described star-wheel mechanism is from mandrel center, to extend radially out 3 aliform plates, the folding formation of three panel shape filter opening media (26) triangular interlayer plate for one of them aliform plate, all the other two adjacent aliform plates are all to form horn shape sandwich plate with the gusset (27) at the tabular filter opening medium connection of the one side back side; 3 aliform plates, disc crank and mandrels are interconnected to constitute four jiaos of star-like star-wheel mechanisms (1b).
4. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described star-wheel mechanism is from mandrel center, to extend radially out 3 aliform plates, one of them aliform plate connects and composes horn shape sandwich plate with the tabular filter opening medium in two sides (26), and all the other two adjacent aliform plates are all with the tabular filter opening medium of one side, to connect gusset (27) the formation horn shape sandwich plate at the back side; 3 aliform plates, disc crank and mandrels are interconnected to constitute the star-like star-wheel mechanism of triangle (1c).
5. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described star-wheel drives assembly to comprise fluid driven cylinder (16), connecting rod (18) and drag-line (21), and fluid driven cylinder is fixed on tower body structure framework (3); The outer circumference surface of disc crank is provided with the groove (24a) that restriction drag-line comes off; The be connected with a joggle disc crank (24) of a folded star-wheel mechanism of closed-loop drag-line, the crank end of each disc crank is separately fixed on the node one by one (28) of drag-line; One end of connecting rod is connected with the node of drag-line (28), the other end of arm plate (17) articulated linkage, and arm plate is fixed on piston rod (22) end of fluid driven cylinder; Fluid driven cylinder adopts compressed air cylinder or hydraulic ram.
6. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described dosing unit is to adopt the dry assembly (6) of star-wheel dispensing, the dry assembly of star-wheel dispensing is in tower body structure framework, to be provided with multilayer star-wheel dry component from top to bottom, and the star-wheel dry component of every layer is to be arranged in parallel into a folded star-wheel mechanism (1); The axial length of the star-wheel of every layer of star-wheel dry component from bottom to top reduces successively, and the dry assembly of star-wheel dispensing, as a taper tower, is provided with and goes along with sb. to guard him net (15) in taper tower surrounding from the appearance; The dry assembly of star-wheel dispensing is arranged on the dry assembly of star-wheel throttling the first layer star-wheel dry component from top to bottom.
7. according to the energy-saving and emission-reduction star wheel sludge drying tower of the conventional wind and solar energy described in claim 1 or 6, it is characterized in that, the angle of the projection of the rotation of the star-wheel mechanism of every layer of neighbouring star-wheel dry component of described drying tower is 90 °.
8. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, described dosing unit is to be provided with balladeur train pusher (33b) on the dry assembly of star-wheel throttling top, balladeur train pusher comprises guide rail (35), push pedal assembly (34b) and fluid driven cylinder (16), the a pair of guide rail being parallel to each other is fixed on tower body structure framework (3), push pedal assembly can slide front and back on guide rail, and the piston rod of fluid driven cylinder (22) connects with push pedal assembly.
9. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 1, it is characterized in that, the discharge hopper assembly of drying tower is the flat-bottom bin being provided with in the dry assembly of star-wheel throttling bottom, the oblique pusher of plane balladeur train (33a) is set on the base plate of flat-bottom bin, the oblique pusher of balladeur train comprises guide rail (35), inclined ejecting plate assembly (34a) and fluid driven cylinder (16), the a pair of guide rail being parallel to each other is fixed on tower body structure framework (3), inclined ejecting plate assembly can slide front and back on guide rail, the piston rod of fluid driven cylinder (22) connects with inclined ejecting plate assembly, the inclined ejecting plate of inclined ejecting plate assembly (34a) and the angle ¢ of horizontal plane 1 are 0-60 °.
10. the energy-saving and emission-reduction star wheel sludge drying tower of conventional wind and solar energy according to claim 9, it is characterized in that, the discharge hopper assembly of described drying tower is the flat-bottom bin being provided with in the dry assembly of star-wheel throttling bottom, and the base plate of described flat-bottom bin is provided with the chuck plate of hot fluid medium.
CN201010223681.XA 2010-07-12 2010-07-12 Energy-saving and emission-reduction star-wheel sludge drying tower with common application of wind energy and solar energy Expired - Fee Related CN102329061B (en)

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CN105084712A (en) * 2015-07-30 2015-11-25 天津城建大学 Device utilizing exhaust gas waste heat and solar energy to dry sludge
CN108863002B (en) * 2018-07-25 2021-06-01 克拉玛依市源丰石油科技服务有限公司 Muddy effluent treatment plant in oil field
CN109231779B (en) * 2018-10-07 2023-10-31 浙江诺曼环保工程技术有限公司 Intelligent sludge dehumidifying and drying device
CN111023747B (en) * 2019-12-27 2021-03-30 安徽麦稻之星机械科技有限公司 Solar heat pump dryer
CN111453947A (en) * 2020-03-30 2020-07-28 西安理工大学 Wind-solar complementary driving electrochemical sludge pretreatment method

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CA2690003A1 (en) * 2007-06-04 2008-12-11 Gijsbert Docters Van Leeuwen System and method for drying a water-containing substance

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