CN102315735B - Rotor film threading equipment - Google Patents

Rotor film threading equipment Download PDF

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Publication number
CN102315735B
CN102315735B CN 201110261103 CN201110261103A CN102315735B CN 102315735 B CN102315735 B CN 102315735B CN 201110261103 CN201110261103 CN 201110261103 CN 201110261103 A CN201110261103 A CN 201110261103A CN 102315735 B CN102315735 B CN 102315735B
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China
Prior art keywords
inserted sheet
rotor
film
unit
assembly
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CN 201110261103
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CN102315735A (en
Inventor
蒙荣锦
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Shenzhen Jinminjiang Intelligent Equipment Co Ltd
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Shenzhen Gimech Technology Corp
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Priority to CN 201110261103 priority Critical patent/CN102315735B/en
Publication of CN102315735A publication Critical patent/CN102315735A/en
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  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a rotor film threading equipment. The equipment comprises: a drive unit, which includes a driving shaft and a driven shaft; a film conveying device, which includes a roller unit that is used for carrying out extrusion moulding on a film and a conveying shute unit that is used for conveying the film; a film slicing device, wherein the film slicing device is used for cutting off the film belt to generate a film and is composed of a terrace die and a female die; a rotor clamping device, which is used for conveying and localizing a rotor; a rotor indexing device, wherein the rotor indexing device is arranged on the rotor clamping device and is used for carrying out rotation and indexing on the rotor as well as includes a card stirring unit; and a film threading device, which is equipped with a film threading unit. Besides, the drive unit also includes a first crank link mechanism and a film threading lever mechanism, wherein the first crank link mechanism and the film threading lever mechanism are driven by the driven shaft, the first crank link mechanism is connected with a film threading unit and the film threading lever mechanism is installed below the film threading unit. A first crank link assembly and a film threading lever assembly are cooperated with each other to drive the film threading unit to make horizontal reciprocating sliding movements and vertical lifting motions, so that the film is inserted into the rotor that is controlled by the rotor clamping device and the rotor indexing device. According to the invention, film threading is realized by automatic equipment; besides, the efficiency is high and a product quality is good.

Description

Rotor inserted sheet equipment
Technical field
The embodiment of the invention relates to a kind of rotor inserted sheet equipment.
Background technology
In the manufacture craft of electronics rotor, need insert the insulation film at rotor core, insert the insulation film and be called for short inserted sheet.The making of insulation film is finished automatically by film production equipment, and existing film production equipment is provided with extrusion forming device and film shearing device, and the film shearing device cuts off insulation film band P ' and generates finished product insulation film P.But existing film production equipment does not have the function of automatic inserted sheet, existing inserted sheet technology, generally be to adopt manual operation, insulation film P manually is inserted in the groove that insulating paper N is installed on the rotor core M, and owing on the rotor core M a plurality of grooves are arranged, a slice insulation film P will be installed all in each groove, manual operation causes production line can not accomplish real automatically working fully, not only production efficiency is low, and the manual operation error makes that the rotor quality can not get guaranteeing.
Summary of the invention
Embodiment of the invention technical problem to be solved is: provide a kind of rotor inserted sheet equipment, to improve the inserted sheet operating efficiency and to improve the rotor product quality.
For solving the problems of the technologies described above, the embodiment of the invention adopts following technical scheme: a kind of rotor inserted sheet equipment comprises:
Be installed in the drive unit on the mainframe box, it comprises driving shaft and by the shaft-driven driven shaft of this active;
Be installed in the film advance mechanism on the mainframe box, it comprises the delivery chute unit to the roller unit of film extrusion modling and conveying film;
Be installed in the slicing device that is used for the film band is cut off the generation film on the mainframe box, it comprises punch and die;
It is other for transporting rotor to working position and to its rotor clamping device that positions to be installed in the mainframe box side;
It is other and be located on the described rotor clamping device, be used for rotor is rotated the rotor indexing means of calibration to be installed in the mainframe box side, and it comprises card transfer slip unit;
Be provided with the inserted sheet device of inserted sheet unit;
Described drive unit also comprises by described driven shaft-driven first toggle and inserted sheet leverage, described first toggle links to each other with described inserted sheet unit, described inserted sheet leverage is installed in below, described inserted sheet unit, the motion that cooperatively interacts of this first crank rod assembly and inserted sheet lever assembly drives that the inserted sheet unit reciprocatingly slides as level and vertical displacement movement and film is inserted in the rotor by rotor clamping device and the control of rotor indexing means.
Further, described first toggle comprises that first eccentric wheel, first connecting rod assembly, master pendulum arm, secondary swing arm, inserted sheet slide block, this inserted sheet slide block of confession are slidedly arranged on the inserted sheet chute on it, this first eccentric wheel is installed on the described driven shaft, this first connecting rod assembly one end is connected in described first eccentric wheel, and the other end and described master pendulum arm are slidingly connected; And this end that waves thick stick is hinged on the arm swing support, and the other end and described secondary swing arm are hinged, and the other end that should the pair swing arm then is hinged described inserted sheet chute and described being supported on the described inserted sheet leverage with the inserted sheet slide block of described inserted sheet device.
Further, described first connecting rod assembly is adjustable in length and rubber-like link assembly, the telescopic pipe which is provided with spring spool, is threaded mutually with this spring spool, be fixed on guide pillar in this telescopic pipe, this guide pillar and also be arranged with spring and sliding sleeve, be slidingly installed in the guide pin bushing bar on the described guide pillar, the connecting screw rod that is connected with this guide pin bushing bar, described guide pin bushing bar is connected with described sliding sleeve, and is limited in the described spring spool by means of this sliding sleeve.
Further, described master pendulum arm is provided with the slide bar that is arranged in the master pendulum arm middle part, the middle part of described master pendulum arm is provided with for described slide bar and is arranged in wherein chute, this chute extends axially to two of master pendulum arm and the hollow groove with reservation length along master pendulum arm, also is slidingly equipped with the sliding pin that is hinged with described first connecting rod assembly on the described slide bar.
Further, described inserted sheet leverage comprises the inserted sheet lever and cam, the inserted sheet lever, the first elevating lever assembly, lifting slider, this lifting slider of confession is slidedly arranged on the lifting sliding rail on it, this inserted sheet lever and cam is installed on the described driven shaft, one end of described inserted sheet lever be positioned near the of described inserted sheet lever and cam and with its at a distance of suitable distance, the associated components of the other end and the described first elevating lever assembly is hinged, and the middle part of inserted sheet lever is hinged on the described mainframe box, one end of the described first elevating lever assembly and described inserted sheet lever are hinged, its other end is connected with described lifting slider, and this lifting slider is positioned at described inserted sheet unit and is positioned at the below, and connects with this inserted sheet unit.
Further, described inserted sheet unit comprises inserted sheet cutter, knife bar and inserted sheet cutter regulating block, and this inserted sheet cutter utilizes described inserted sheet cutter regulating block to be slidingly mounted on the described knife bar, and this knife bar is fixed on the inserted sheet slide block of described first toggle.
Further, described inserted sheet cutter comprises riser, described riser bottom along continuous straight runs is provided with wing plate, and the convex projection that is provided with in described wing plate both sides, described projection and described riser cooperate at described wing plate and be formed for guiding inserted sheet cutter and the guide groove that is slidingly matched of rotor core hook groove accordingly.
Further, described delivery chute unit comprises delivery chute, and this delivery chute is installed in described inserted sheet chute below, and the input of this delivery chute is positioned near the described roller unit, and the output of this delivery chute and described slicing device connect.
Further, described drive unit also comprises for second toggle that drives described punch motion, this second toggle comprises second eccentric wheel, second connecting rod assembly and the second elevating lever assembly, this second eccentric wheel is installed on the described driven shaft, one end of this second connecting rod assembly is connected with described second eccentric wheel, the other end links to each other with the described second elevating lever assembly, and this second elevating lever assembly is connected with described punch.
Further, described drive unit also comprises for the 3rd toggle that drives described indexing means, the 3rd toggle comprises the 3rd eccentric wheel, third connecting rod assembly and the 3rd elevating lever assembly, the 3rd eccentric wheel is installed on the described driven shaft, third connecting rod assembly one end is connected with described the 3rd eccentric wheel, the other end and described the 3rd elevating lever assembly are hinged, and the 3rd elevating lever assembly is connected with the card transfer slip unit of described indexing means.
The beneficial effect of the embodiment of the invention is: be provided with the inserted sheet device at plug-in sheet machine equipment, its inserted sheet unit and the utilization of inserted sheet cutter thereof are by described first toggle of described drive unit driving and cooperatively interacting of leverage, driving the inserted sheet cutter reciprocatingly slides and vertical displacement movement as level, the inserted sheet cutter carries through slicing device and cuts off the finished product insulation film that generates, and an insulation film is inserted in the groove of rotor core automatically, cooperation by means of rotor clamping device and rotor indexing means, be implemented in continuous inserted sheet on the rotor core, significantly improved the operating efficiency of inserted sheet; Simultaneously, the error of manual operation has been avoided in the operation of automation, has improved the quality of rotor product.
Below in conjunction with accompanying drawing the embodiment of the invention is described in further detail.
Description of drawings
Fig. 1 is the stereogram of embodiment of the invention rotor inserted sheet equipment.
Fig. 2 is the front view of embodiment of the invention rotor inserted sheet equipment.
Fig. 3 is the stereogram of embodiment of the invention rotor inserted sheet Device Host.
Fig. 4 is the cut-away view one of embodiment of the invention rotor inserted sheet Device Host.
Fig. 5 is the cut-away view two of embodiment of the invention rotor inserted sheet Device Host.
Fig. 6 is the cut-away view three of embodiment of the invention rotor inserted sheet Device Host.
Fig. 7 is the cut-away view four of embodiment of the invention rotor inserted sheet Device Host.
Fig. 8 is the schematic diagram of embodiment of the invention rotor inserted sheet equipment first connecting rod assembly.
Fig. 9 is the schematic diagram one of embodiment of the invention rotor inserted sheet equipment inserted sheet cutter operating state.
Figure 10 is the schematic diagram two of embodiment of the invention rotor inserted sheet equipment inserted sheet cutter operating state.
Figure 11 is the schematic diagram of embodiment of the invention rotor inserted sheet equipment indexing means.
Figure 12 is the interior schematic diagram of groove that insulation film P is installed in rotor.
Figure 13 is the schematic diagram of embodiment of the invention rotor inserted sheet equipment inserted sheet cutter.
Embodiment
As shown in figure 1 to figure 13, the embodiment of the invention provides a kind of rotor inserted sheet equipment, this rotor inserted sheet equipment comprises frame 1, the main frame of being formed by inserted sheet device 2, the slicing device 3 that contains punch 311 and die 312, film advance mechanism 4 and drive unit 5, rotor clamping device 8, rotor indexing means 9 and control system, described rotor core M is installed on the described rotor clamping device 8, produces and generates finished product insulation film P by insulation film band P '.
As Fig. 1, Fig. 2, described frame 1 is provided with for mainframe box 11, supporting seat 12 that described main frame is installed, this supporting seat 12 is fixed on the sidewall of described mainframe box 11, and this mainframe box 11 is installed in the frame 1, also be provided with light sensation protective cover, operating display and film roll coil of strip dish on the frame 1, not shown in the figures.
Described drive unit 5 includes motor-driven driving shaft 51, the driven shaft 52 by driving shaft 51 drivings, first toggle 53 that is used for the described inserted sheet device 2 of driving and inserted sheet leverage 54, is used for driving second toggle 55 of described slicing device 3, reaches the four-throw linkage 57 that is used for driving described film advance mechanism 4 for the 3rd toggle 56 that drives described rotor indexing means 9.
Described first toggle 53 comprises that first eccentric wheel 531, first connecting rod assembly 532 and swing arm assembly 533, inserted sheet slide block 534 and this inserted sheet slide block 534 of confession are slidedly arranged on the inserted sheet chute 535 on it; Described first eccentric wheel 531 is installed on the described driven shaft 52, and described first eccentric wheel 531 links to each other with described master pendulum arm assembly 533 by means of this first connecting rod assembly 532.
Described first connecting rod assembly 532 is the elastic link assembly of adjustable in length, which is provided with spring spool 5321, telescopic pipe 5322, spring 5323, guide pillar 5324, guide pin bushing bar 5325, sliding sleeve 5326, connecting screw rod 5327; Described spring spool 5321 is threaded with described telescopic pipe 5322, described spring 5323 is set in outside the guide pillar 5324 and is placed in the described spring spool 5321, described guide pin bushing bar 5325 is set on the described guide pillar 5324, itself and described sliding sleeve 5326 are fastened, described sliding sleeve 5326 is enclosed within on the described guide pillar and is slidedly arranged in the described spring spool 5321, described guide pin bushing bar 5325 and described connecting screw rod 5327 screw threads for fastening; Described first connecting rod assembly 532 utilizes described telescopic pipe 5322 to be connected with described first eccentric wheel 531, and utilizes described connecting screw rod 5327 to be hinged with described swing arm assembly 533.
Described swing arm assembly 533 comprises master pendulum arm 5331, master pendulum arm bearing 5332, secondary swing arm 5333, be arranged in the slide bar 5334 of master pendulum arm 5331 inside, and be slidedly arranged on sliding pin 5335 on this slide bar 5334, the middle part of described master pendulum arm 5331 is provided with the chute that is connected for described first connecting rod assembly 532, described slide bar 5334 is arranged in this chute, one end of described master pendulum arm 5331 is hingedly mounted on the master pendulum arm bearing 5332, the other end and described secondary swing arm 5333 are hinged, and described master pendulum arm bearing 5332 is installed on the described mainframe box 11, and described secondary swing arm 5333 is hinged with described inserted sheet slide block 534.
Described inserted sheet leverage 54 comprises lever and cam 541, inserted sheet lever 542, the first elevating lever assembly 543, lever shaft 544, be located on the inserted sheet lever 542 for the cam roller 545 that matches with described lever and cam 541, lifting slider assembly 546, this lever and cam 541 is installed on the described driven shaft 52, the end that described inserted sheet lever 542 is provided with cam roller 545 be positioned near the of described lever and cam 541 and with its at a distance of suitable distance, the other end and the described first elevating lever assembly 543 are hinged, and the middle part of inserted sheet lever 542 utilizes described lever shaft 544 to be hinged on the described mainframe box 11, the described first elevating lever assembly 543 comprises that for adjusting the assembly of length as required two have externally threaded screw rod and the screw rod cover with internal thread; Described two screw rods spiral respectively are installed in the two ends that screw rod overlaps, the first elevating lever assembly 543 is used for promoting described inserted sheet unit 21 and makes vertical displacement movement, one end of this first elevating lever assembly 543 and described inserted sheet lever 542 are hinged, and the other end is positioned at described lifting slider assembly 22 belows and is hinged with this lifting slider assembly 22.
Described lifting slider assembly 546 is positioned at 21 belows, described inserted sheet unit, it is used for supporting this inserted sheet unit 21 and making this inserted sheet unit 21 do elevating movement, this lifting slider assembly 546 comprise lifter plate 5461, lifting slider 5462, for this lifting slider 5462 sliding establish with its on riser guide 5463, the guide rail fixed plate 5464 of fixing this riser guide 5463, described inserted sheet chute 535 is fixed on the described lifter plate 5461, this lifter plate 5461 is fixed on the described lifting slider 5462, and described guide rail fixed plate 5464 is fixed on the sidewall of described mainframe box 11; Described lifter plate 5461 also is provided with groove and is arranged in wherein for described delivery chute unit 42, and this lifter plate 5461 is connected with the first elevating lever assembly 543 of inserted sheet leverage 54.
Described drive unit 5 also comprises for the second crank connecting link machine 55 that drives described slicing device 3, this second toggle 55 comprises second eccentric wheel 551, second connecting rod assembly 552 and the second elevating lever assembly 553, this second eccentric wheel 551 is installed on the described driven shaft 52, one end of described second connecting rod assembly 552 is connected with described second eccentric wheel 551, the other end links to each other with the described second elevating lever assembly 553, and this second elevating lever assembly 553 is connected with described punch 311.
Described second connecting rod assembly 552 comprises second connecting rod 5521, engagement plate 5522, cuts mould lever 5523, is fixed on the lever shaft 5524 on the described mainframe box 11, one end of this second connecting rod 5521 is connected with described second eccentric wheel 551, the other end and described engagement plate 5522 are hinged, and this engagement plate 5522 is set on the described lever shaft 5524; In the present embodiment, the described mould lever 5523 of cutting partly and perpendicular to the axial line of this round buss and along the shaft that stretches out on the round buss outer wall partly is made up of the round buss that the middle part is provided with axis hole, this is cut mould lever 5523 and utilizes its round buss partly to be set on this lever shaft 5524, and the free end of its thick stick shape thing then is hinged with the described second elevating lever assembly 553.
The described second elevating lever assembly 553 is identical with the described first elevating lever assembly 543, and the two ends of the second elevating lever assembly 553 are hingedly mounted on described cutting on mould lever and the described punch unit respectively, and its length can be adjusted as required.
Described the 3rd toggle 56 is used for driving described indexing means 9, the 3rd toggle 56 comprises the 3rd eccentric wheel 561, third connecting rod assembly 562 and the 3rd elevating lever assembly 563, the 3rd eccentric wheel 561 is installed on the described driven shaft 52, one end of described third connecting rod assembly and described the 3rd eccentric wheel are hinged, the other end and described the 3rd elevating lever assembly 563 are hinged, and the 3rd elevating lever assembly 563 is connected with the slide block 92 that card transfer slip unit 91 is installed of described indexing means 9.
Described third connecting rod assembly 562 comprises third connecting rod 5621, calibration lever 5622, engagement plate 5623 and elastic reset spare (not shown), and this third connecting rod 5621 is connected with described the 3rd eccentric wheel 561; One end and the described third connecting rod 5621 of described calibration lever 5622 are hinged, and the other end fixedly has described engagement plate 5623, and this engagement plate 5623 is used for being connected with described the 3rd elevating lever assembly 563; The middle part of this calibration lever 5622 also is hingedly mounted on the described mainframe box 11, below near engagement plate 5,623 one ends on the calibration lever 5622 is provided with described elastic reset spare, makes calibration lever 5622 promote described the 3rd elevating lever assembly 563 decline backs the 3rd elevating lever assembly 563 energy homings.
Described the 3rd elevating lever assembly 563 is identical with the described first elevating lever assembly 543, and the two ends of the 3rd elevating lever assembly are hingedly mounted on respectively on the corresponding component of described engagement plate 5623 and described indexing means 9.
Described four-throw linkage 57 is used for driving described film advance mechanism 4, with the rotation of control roller unit 41 and then the feeding of control insulation film band P '.
Described film advance mechanism 4 comprises roller unit 41 and delivery chute unit 42, described roller unit 41 comprises upper roller 411, bottom roller 412, be used for the insulation film band P ' extrusion modling of not moulding, so that in inserted sheet technology smooth inserted sheet, and send in the delivery chute unit 42 by pushing the insulation film band P ' of mode of movement after moulding.Described delivery chute unit 42 comprises delivery chute 421, delivery chute fixed head 422, inserted sheet cutter chute 423, chute supporting bracket 424, described delivery chute 421 is the square tube groove of strip, its input is positioned near the described roller unit 41, its output is fixed on the described delivery chute fixed head 422 and connects with the concave template 321 of described slicing device 3, the groove at its middle part is used for sliding within it for the film band P ' that insulate, the chute that this delivery chute 421 is positioned at described inserted sheet unit 41 states and this delivery chute fixed head 422 is fixed on the described supporting seat 12, described inserted sheet cutter chute 423 is provided with the ladder chute that slides for for the insulation film band P ' after the moulding and inserted sheet cutter 211, this inserted sheet cutter chute 423 is fixed on the described chute supporting bracket 424, and this chute supporting bracket 424 is fixed on the described supporting seat 12.
Described slicing device 3 comprises punch unit 31 and die 32, described punch unit 31 comprises punch 311, punch holder 312, slide block 313, slide rail 314, described punch 311 sliding establishing are installed on described punch holder 312 inside, and fastening with screw, the position of punch 311 can slide up and down adjusting; Described punch holder 312 is fixed on the described slide block 313, and this slide block 314 is slidingly installed on the described slide rail 314, and 314 of this slide rails are fixed on the sidewall of described mainframe box 11.Described die 32 is fixed on the described supporting seat 12.
Described inserted sheet device 2 comprises that 21 described inserted sheet unit 21, inserted sheet unit comprise inserted sheet cutter 211, knife bar 212 and inserted sheet cutter guide vane end stop 213; Described inserted sheet cutter 211 utilizes described inserted sheet cutter guide vane end stop 213 to be slidingly mounted on the described knife bar 212 and is screwed in desired location; Described knife bar 212 is fixed on the described inserted sheet slide block 534, and this inserted sheet slide block 534 is hinged with the secondary swing arm 5333 of described first toggle 53.
Described inserted sheet cutter 211 comprises blade 2111, be located at the hook 2112 of blade 2111 bottom rear sides and be located at the wing plate 2113 of front side, blade 2111 bottom, described hook 2111 insulate film P so that drive it with blade 2111 motions for hooking, and described wing plate 2113 is used for riding over the top of described insulating paper N, and film P inserts in the groove of rotor core M smoothly so that guiding is insulated.
As Fig. 4, described rotor clamping device 8 comprises bracing frame 81, material loading assembly 82 and positioning component 83, and support frame as described above 81 is fixed on the frame 11, and described material loading assembly 82 is installed on the support frame as described above 81, and it is used for rotor M is transported to working position; Described material loading assembly 82 comprises lower rotor part seat 821 and upper rotor part seat 822, and wherein lower rotor part seat 821 utilizes the power of material loading cylinder to realize that vertical rise or landing are so that transport rotor M lifting; 822 of described upper rotor part seats are fixed on the described supporting seat 12, are used for rotor M is carried out spacing, and this upper rotor part seat 822 is provided with installing hole 8221, chute 8222 and is arranged in wherein through hole 8223 for described inserted sheet cutter 211.Described positioning component 83 comprises and holds out against cylinder 831, is used for fixing this air cylinder fixed plate that holds out against cylinder 831 832, slide block 833, slide bar 834, the described cylinder 831 that holds out against is used for holding out against rotor M, prevent that rotor M from rotating or sliding when inserted sheet device 2 carries out the inserted sheet action, described air cylinder fixed plate 832 is fixed on the described slide block 833, this air cylinder fixed plate 832 is provided with deep-slotted chip breaker, therefore air cylinder fixed plate 832 can be around the center line rotation of slide bar 834, and angle is adjusted as required; This slide block 833 then cunning establish with described slide bar 834 on, this slide bar 834 is fixed on the described supporting seat 12.
Described rotor indexing means 9 comprises card transfer slip unit 91, slide block 92; Described card transfer slip unit 91 is installed in the installing hole 8221 of described upper rotor part seat 822, and is hingedly mounted on the described slide block 91, and it is used for rotor M is carried out accurate calibration; Described slide block 92 is slidingly installed in the chute 8222 of described upper rotor part seat 822; Described slide block 92 is hinged with described the 3rd elevating lever assembly 563.
As shown in Figure 8, before the work of plug-in sheet machine device start, insulation film band P ' is installed earlier, the insulation film band P ' on insulation film reel is stretched in the mainframe box 11, and the termination of insulation film band P ' is inserted between the upper roller 411 and bottom roller 412 of described roller unit 41.Rotor core M then is installed, rotor core M is placed on the described lower rotor part seat 821, by the material loading assembly 82 of described rotor clamping device 8 rotor core M is transported in the described upper rotor part seat 822, and is held out against by the cylinder 831 that holds out against of described positioning component 83.
After the startup work, start working in roller unit 41, the insulation film band P ' of moulding delivered in the described delivery chute unit 42 equal in length of each stroke distances of roller unit 41 and finished product insulation film P; After the insulation film band P ' of moulding is admitted in the described slicing device 3, the punch 311 that is driven punch unit 31 by described second connecting rod assembly cuts off generation finished product insulation film P, after punch 311 resets, and then, by described first toggle drive inserted sheet cutter 411 levels on the described inserted sheet unit 41 slide backward preset distance make the associated components of inserted sheet cutter 411 be positioned at finished product insulation film P directly over, driving described inserted sheet cutter 411 by described leverage then vertically falls preset distance and makes the hook of inserted sheet cutter 411 hang up finished product insulation film P, again by first toggle drive inserted sheet cutter 411 along described inserted sheet cutter chute 423 levels to front slide, the hook of inserted sheet cutter 411 drives finished product insulation film P and slides in described chute 423, inserted sheet cutter 411 moves on, the guiding pressure head of its front end is pressed on the described insulating paper N, inserted by the described insulation film of its front end guidance P in the groove of rotor core M, and make in the gap of film between insulating paper N and rotor core M, the end face that the compressing tablet pressure head of inserted sheet cutter 411 exceeds rotor core suitably stops to move ahead after the distance and finishes the inserted sheet action.Afterwards, inserted sheet cutter 411 drives the vertical preset distance that rises by described leverage makes the inserted sheet knife up go out the top preset distance of rotor core, does not produce interference when recalling initial bit so that driven by described first toggle.
After finishing the inserted sheet first time, the cylinder that holds out against of positioning component 83 unclamps, carry out the calibration rotation so that carry out inserted sheet next time by 8 couples of rotor core M of described rotor indexing means, drive described slide block 82 and then drive 81 work of card transfer slip unit by described the 3rd toggle 56, behind rotor core M calibration, the 3rd toggle drives slide block 82 voluntarily and resets.Then carry out its secondary inserted sheet, all plug insulation film P in the described groove on rotor core M.
After inserted sheet was finished, main frame was out of service, and the positioning component 83 of rotor clamping device 4 unclamps, and being descended by material loading assembly 82 drives rotor M disengaging working position, and the inserted sheet step of rotor M is all finished.Manually unloading workpiece gets final product.
Described the above be the specific embodiment of the present invention; should be pointed out that the general expression technical staff for the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also are considered as protection scope of the present invention.

Claims (9)

1. rotor inserted sheet equipment comprises:
Be installed in the drive unit on the mainframe box, it comprises driving shaft and by the shaft-driven driven shaft of this active;
Be installed in the film advance mechanism on the mainframe box, it comprises the delivery chute unit to the roller unit of film extrusion modling and conveying film;
Be installed in the slicing device that is used for the film band is cut off the generation film on the mainframe box, it comprises punch and die;
It is other for transporting rotor to working position and to its rotor clamping device that positions to be installed in the mainframe box side;
It is other and be located on the described rotor clamping device, be used for rotor is rotated the rotor indexing means of calibration to be installed in the mainframe box side, and it comprises card transfer slip unit;
It is characterized in that: described rotor inserted sheet equipment also comprises the inserted sheet device that is provided with the inserted sheet unit, described drive unit also comprises by described driven shaft-driven first toggle and inserted sheet leverage, described first toggle links to each other with described inserted sheet unit, described inserted sheet leverage is installed in below, described inserted sheet unit, the motion that cooperatively interacts of this first toggle and inserted sheet leverage drives that the inserted sheet unit reciprocatingly slides as level and vertical displacement movement and film is inserted in the rotor by rotor clamping device and the control of rotor indexing means; Described first toggle comprises that first eccentric wheel, first connecting rod assembly, master pendulum arm, secondary swing arm, inserted sheet slide block, this inserted sheet slide block of confession are slidedly arranged on the inserted sheet chute on it, this first eccentric wheel is installed on the described driven shaft, this first connecting rod assembly one end is connected in described first eccentric wheel, and the other end and described master pendulum arm are slidingly connected; And an end of this master pendulum arm is hinged on the arm swing support, and the other end and described secondary swing arm are hinged, and the other end that should the pair swing arm then is hinged with the inserted sheet slide block of described inserted sheet device, and described inserted sheet chute is supported on the described inserted sheet leverage.
2. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described first connecting rod assembly is adjustable in length and rubber-like link assembly, the telescopic pipe which is provided with spring spool, is threaded mutually with this spring spool, be fixed on guide pillar in this telescopic pipe, this guide pillar and also be arranged with spring and sliding sleeve, be slidingly installed in the guide pin bushing bar on the described guide pillar, the connecting screw rod that is connected with this guide pin bushing bar, described guide pin bushing bar is connected with described sliding sleeve, and is limited in the described spring spool by means of this sliding sleeve.
3. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described master pendulum arm is provided with the slide bar that is arranged in the master pendulum arm middle part, the middle part of described master pendulum arm is provided with for described slide bar and is arranged in wherein chute, this chute extends axially to two of master pendulum arm and the hollow groove with reservation length along master pendulum arm, also is slidingly equipped with the sliding pin that is hinged with described first connecting rod assembly on the described slide bar.
4. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described inserted sheet leverage comprises the inserted sheet lever and cam, the inserted sheet lever, the first elevating lever assembly, lifting slider, this lifting slider of confession is slidedly arranged on the lifting sliding rail on it, this inserted sheet lever and cam is installed on the described driven shaft, one end of described inserted sheet lever be positioned near the of described inserted sheet lever and cam and with its at a distance of suitable distance, the associated components of the other end and the described first elevating lever assembly is hinged, and the middle part of inserted sheet lever is hinged on the described mainframe box, one end of the described first elevating lever assembly and described inserted sheet lever are hinged, its other end is connected with described lifting slider, and this lifting slider is positioned at described inserted sheet unit and is positioned at the below, and connects with this inserted sheet unit.
5. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described inserted sheet unit comprises inserted sheet cutter, knife bar and inserted sheet cutter regulating block, this inserted sheet cutter utilizes described inserted sheet cutter regulating block to be slidingly mounted on the described knife bar, and this knife bar is fixed on the inserted sheet slide block of described first toggle.
6. rotor inserted sheet equipment as claimed in claim 5, it is characterized in that: described inserted sheet cutter comprises riser, described riser bottom along continuous straight runs is provided with wing plate, the convex projection that is provided with in described wing plate both sides, described projection and described riser cooperate at described wing plate and are formed for the guide groove that guides inserted sheet cutter and corresponding rotor core hook groove to be slidingly matched.
7. rotor inserted sheet equipment as claimed in claim 5, it is characterized in that: described delivery chute unit comprises delivery chute, this delivery chute is installed in described inserted sheet chute below, and the input of this delivery chute is positioned near the described roller unit, and the output of this delivery chute and described slicing device connect.
8. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described drive unit also comprises for second toggle that drives described punch motion, this second toggle comprises second eccentric wheel, second connecting rod assembly and the second elevating lever assembly, this second eccentric wheel is installed on the described driven shaft, one end of this second connecting rod assembly is connected with described second eccentric wheel, the other end links to each other with the described second elevating lever assembly, and this second elevating lever assembly is connected with described punch.
9. rotor inserted sheet equipment as claimed in claim 1, it is characterized in that: described drive unit also comprises for the 3rd toggle that drives described indexing means, the 3rd toggle comprises the 3rd eccentric wheel, third connecting rod assembly and the 3rd elevating lever assembly, the 3rd eccentric wheel is installed on the described driven shaft, third connecting rod assembly one end is connected with described the 3rd eccentric wheel, the other end and described the 3rd elevating lever assembly are hinged, and the 3rd elevating lever assembly is connected with the card transfer slip unit of described indexing means.
CN 201110261103 2011-09-05 2011-09-05 Rotor film threading equipment Active CN102315735B (en)

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CN104009594B (en) * 2014-05-29 2017-02-15 深圳市科驰自动化设备有限公司 Automatic assembling machine of micro motors
CN105217277B (en) * 2015-10-20 2017-06-30 浙江大学宁波理工学院 Plug-in sheet machine
CN107968532B (en) * 2017-12-26 2023-10-24 昆山奥奇自动化有限公司 Rotor wedge strip insertion equipment
CN109728692A (en) * 2019-03-15 2019-05-07 高鑫斌 A kind of motor diaphragm is slotting to expect device and assemble method
CN111890004A (en) * 2020-08-13 2020-11-06 张灵志 Stator feeding mechanism of motor stator notch insulating film installation mechanism

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US3634932A (en) * 1967-07-17 1972-01-18 Gen Electric Method for producing insulation in the slots of magnetic cores
IT1217170B (en) * 1987-05-06 1990-03-14 Axis Spa VARIABLE LENGTH DRAGING AND CUTTING MACHINE OF THE PAPER CONSTITUTING THE INSULATING PACKAGE OF ELECTRIC MOTOR ARMOR
CN2105362U (en) * 1991-11-13 1992-05-27 广东省机械研究所 Automatic clamp graduator
CN201466922U (en) * 2009-07-13 2010-05-12 浙江巨龙自动化设备有限公司 Paper inserting machine with wavy rotors
CN202395622U (en) * 2011-09-05 2012-08-22 深圳市金岷江机电设备有限公司 Device for inserting film into rotor

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