CN102306737A - Novel molding mechanism for storage battery busbar - Google Patents
Novel molding mechanism for storage battery busbar Download PDFInfo
- Publication number
- CN102306737A CN102306737A CN201110273934A CN201110273934A CN102306737A CN 102306737 A CN102306737 A CN 102306737A CN 201110273934 A CN201110273934 A CN 201110273934A CN 201110273934 A CN201110273934 A CN 201110273934A CN 102306737 A CN102306737 A CN 102306737A
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- utmost point
- point group
- bus
- recessed road
- bridge
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- 238000000465 moulding Methods 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 title claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 3
- 239000000178 monomer Substances 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002253 acid Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention discloses a novel molding mechanism for storage battery busbars. The mechanism comprises a plate pack arranging mechanism, a cast welding mold, and a plate pack ejection apparatus. A plurality of molding units are orderly distributed on the upper surface of the cast welding mold. The molding units are composed of anode grooves and cathode grooves. The positions of an anode groove and a cathode groove of neighboring molding units are interlaced. The anode groove of a former molding unit is communicated to a cathode groove of a latter molding unit through a bridge groove. A plate pack composed of a plurality of battery monomers are clamped and fixed in the plate pack arranging mechanism. With the cooperation of the plate pack arranging mechanism and the cast welding mold, positive busbars, a negative busbars and bridge structures used for connecting the positive busbars and the negative busbars are molded through cast welding. With the cooperation of the plate pack ejection apparatus and the plate pack arranging mechanism, the bending of the bridge structures and the packaging of the busbars are accomplished.
Description
Technical field
The present invention relates to a kind of device that is used for the casting of storage battery bus-bar, moulding.
Background technology
Storage battery is a kind of in the battery, and its effect is to store limited electric energy, uses in suitable place, and particularly lead acid accumulator is in field extensive uses such as generating, illumination, traffic.In internal a plurality of battery cells that work independently are arranged, need form a completion battery group through being welded to connect between a plurality of battery cells; For the ease of welding, need a kind of special fixtures can a plurality of battery cells be fixed on a certain form, weld then.Existing lead acid accumulator product is as shown in Figure 1; Have positive bus 02 and negative bus 03 on each battery cell 01, respectively have a pole 04 in an end of positive bus 02 and negative bus 03 and be used for being connected in series between adjacent two battery cells, the bus-bar employed cast welded mold of casting is as shown in Figure 2; After positive bus and negative bus moulding; Also need carry out the operation that monomer connects, the pole between adjacent two battery cells is welded to connect, the increase of this procedure causes battery production cycle lengthening; Production efficiency reduces, and production cost improves.
Summary of the invention
Problem to be solved by this invention just provides a kind of storage battery bus-bar shaping mechanism; Positive bus with the adjacent cell monomer when realizing the cast molding of bus-bar is connected with negative bus; Can not only remove follow-up battery cell from and connect operation, significantly increase work efficiency, reduce production costs.
For solving the problems of the technologies described above; The present invention adopts following technical scheme: a kind of novel storage battery bus-bar shaping mechanism; It is characterized in that: comprise utmost point group collating unit, cast welded mold and utmost point group liftout attachment; Said cast welded mold upper surface is distributed with some composing types unit successively; Said forming unit is made up of recessed road of positive pole and the recessed road of negative pole, and the anodal recessed road of adjacent forming unit and position, the recessed road of negative pole are interlaced, and the anodal recessed road in the last forming unit and back one forming unit are connected through the recessed road of passing a bridge between the interior recessed road of negative pole; The utmost point group that clamping is made up of some battery cells in the said utmost point group collating unit, said utmost point group collating unit and cast welded mold cooperate on the completion battery cell lug positive bus, negative bus and are connected positive bus and the cast welding moulding of the bridge structure of negative bus; Said utmost point group liftout attachment cooperates utmost point group collating unit to accomplish the crooked deformation of bridge structure and the dress box of utmost point group.
Further, the recessed road of said gap bridge is the recessed road of C type, forms the C type between positive bus and the negative bus and passes a bridge.
Further, said utmost point group collating unit comprises the base plate that has through hole, holds the clamping plate assembly that some battery cells use and is used to drive the be fixedly clamped clamp arm assembly of battery cell of clamping plate assembly; Said clamping plate assembly comprises two side shields that are oppositely arranged, and the end of two side shields connects through side guide, also slidely connects some middle pressing plates on the side shield; Said clamp arm assembly drives two side guide slide in opposition, and the middle pressing plate on two side shields is pressed on the sidepiece of corresponding battery cell respectively.
Further, said in the middle of pressing plate be provided with moulding inclined-plane and moulding vertical plane near an end of battery cell, arc transition is connected between said moulding inclined-plane and the moulding vertical plane.Being provided with of moulding inclined-plane is beneficial to the moulding that bends that afflux row goes up bridge structure, and it is excessive to avoid once bending angle, and causes bridge structure to damage, and makes the bridge structure good looking appearance of final molding, satisfies the requirement of dress box.
Further, described utmost point group liftout attachment comprises top board and is located at the thimble on the top board, and positive bus and negative bus that said thimble is against on the battery cell lug head into whole utmost point group in the battery case; In utmost point group dress box process, the C type is passed a bridge along the moulding inclined-plane, the crooked deformation of moulding vertical plane, and behind the utmost point group dress box, the C type is passed a bridge and is erected on the dividing plate of battery case.
Further, the both ends of said side guide are welded with alignment pin, and the corner of cast welded mold is provided with the location hole that cooperates with alignment pin.
Beneficial effect of the present invention:
The recessed road of gap bridge that has designed anodal recessed road, the recessed road of negative pole on the cast welded mold and be communicated with anodal recessed road and the recessed road of negative pole; In battery bus-bar molding procedure, just realized the connection of adjacent cell monomer; Connect operation thereby removed pole of the prior art from, shortened the battery production cycle, reduced production cost;
The fixed form that utmost point group collating unit has adopted the battery cell sidepiece to compress can be passed through the utmost point group that has gap bridge smoothly; The middle pressing plate that is designed with moulding inclined-plane and moulding vertical plane satisfies its dress box requirement realizing can also carrying out bending to special C type gap bridge when battery cell is fixedly clamped;
The utmost point provided by the present invention group collating unit, cast welded mold and utmost point group liftout attachment cooperatively interact: the C type is passed a bridge after moulding on the cast welded mold, in utmost point group collating unit, bends moulding, and Forming Quality is stable, good looking appearance; Also removed manual operation from, reduced of the harm of plumbous liquid the operator.
Shaping mechanism provided by the present invention is primarily aimed at being equipped with the storage battery product of specific (special) requirements; The storage battery product that promptly has bridge structure; Realize the one-shot forming of novel storage battery product positive bus, negative bus, bridge structure, welding quality is good, removed artificial welding sequence from, and not only efficient improves; Also saved the acetylene gas that soldering set is used, reduced cost and environmental protection.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explanation:
Fig. 1 is the structural representation of existing lead acid accumulator product bus-bar;
Fig. 2 is the structural representation of existing cast welded mold;
Fig. 3 is an overall structure sketch map of the present invention;
Fig. 4 is the structural representation of cast welded mold of the present invention;
Fig. 5 is the shaping schematic view that bus-bar and C type are passed a bridge;
Fig. 6 is the sketch map that bends of C type gap bridge;
Fig. 7 is the structural representation of pressing plate in the middle of the utmost point group collating unit;
The structural representation of Fig. 8 after for battery dress box.
Embodiment
With reference to Fig. 3; A kind of novel storage battery bus-bar shaping mechanism; Comprise utmost point group collating unit 1, cast welded mold 3 and utmost point group liftout attachment 2; Said cast welded mold 3 upper surfaces are distributed with some composing types unit 31 successively; Said forming unit 31 is made up of recessed road of positive pole 33 and the recessed road 32 of negative pole, and the anodal recessed road 33 of adjacent forming unit 31 is interlaced with 32 positions, the recessed road of negative pole, and the anodal recessed road 33 in the last forming unit 31 and back one forming unit 31 is connected through the recessed road 34 of passing a bridge between the interior recessed road 32 of negative pole; The utmost point group that clamping is made up of some battery cells 5 in the said utmost point group collating unit 1, said utmost point group collating unit 1 and cast welded mold 3 cooperate the cast welding moulding of accomplishing positive bus 51, negative bus 52 on battery cells 5 lugs and being connected the bridge structure 53 of positive bus 51 and negative bus 52; Said utmost point group liftout attachment 2 cooperates utmost point group collating units 1 to accomplish the crooked deformation of bridge structures 53 and the dress box of utmost point group.
With reference to Fig. 4-8, the recessed road 34 of passing a bridge is the recessed road of C type, forms the C type between positive bus 51 and the negative bus 52 and passes a bridge.Utmost point group collating unit 1 comprises the base plate 15 that has through hole 10, hold the clamping plate assembly of some battery cell 5 usefulness and be used to drive the be fixedly clamped clamp arm assembly (11) 11 of battery cell 5 of clamping plate assembly; Said clamping plate assembly comprises that the end of 14, two side shields 14 of two side shields that are oppositely arranged connects through side guide 13, also slidely connects some middle pressing plates 12 on the side shield 14; Said clamp arm assembly (11) 11 drives two side guide 13 slide in opposition, and the middle pressing plate 12 on two side shields 14 is pressed on the sidepiece of corresponding battery cell 5 respectively; Middle pressing plate 12 is provided with moulding inclined-plane 121 and moulding vertical plane 122 near an end of battery cell 5, and arc transition is connected between said moulding inclined-plane 121 and the moulding vertical plane 122.Utmost point group liftout attachment 2 comprises top board 21 and is located at the thimble 22 on the top board, and positive bus 51 and negative bus 52 that said thimble 22 is against on battery cell 5 lugs head into whole utmost point group in the battery case; In utmost point group dress box process, the C type is passed a bridge along moulding inclined-plane 121, the 122 crooked deformation of moulding vertical plane, and behind the utmost point group dress box, the C type is passed a bridge along being erected on the dividing plate 41 of battery case 4.The both ends of side guide 13 are welded with alignment pin 131, and the corner of cast welded mold 3 is provided with the location hole 30 that cooperates with alignment pin.
The bus-bar moulding: battery cell 5 is divided in the utmost point group collating unit 1, and clamp arm assembly (11) 11 promotes side guide 13, and the sidepiece that middle pressing plate 12 is clamped in battery cell 5 thereupon is fixed; Be inverted utmost point group collating unit 1, lug is stretched into corresponding anodal recessed road 33 and the recessed road 32 of negative pole, form positive bus 51, negative bus 52 after the plumbous liquid cooling but and connect positive bus 51 and pass a bridge with the C type of negative bus 52.
The C type is passed a bridge and bent moulding: remove cast welded mold 3, utmost point group liftout attachment 2 is moved to utmost point group collating unit 1 below, thimble 22 is against on positive bus 51 and the negative bus 52, promotes utmost point group, and utmost point group ejects from the through hole 10 of base plate 15, the battery case 4 of packing into; In dress box process, the C type is passed a bridge under the effect of thimble 22 thrusts along moulding inclined-plane 121, the 122 crooked deformation of moulding vertical plane, and behind the utmost point group dress box, the C type is passed a bridge and is erected on the dividing plate 41 of battery case 4, and is as shown in Figure 8.
The patent No. of application is that " 200720007433.5 ", name are called the patent of " the full-automatic cast welding machine of computer " before the applicant; The present invention is replaced original shaping mechanism on the cast welding machine; Realize the automated production of novel storage battery product, save manual work, reduce cost.
Outside the above-mentioned preferred embodiment, the present invention also has other execution mode, and those skilled in the art can make various changes and distortion according to the present invention, only otherwise break away from spirit of the present invention, all should belong to the defined scope of accompanying claims of the present invention.
Claims (6)
1. novel storage battery bus-bar shaping mechanism; It is characterized in that: comprise utmost point group collating unit (1), cast welded mold (3) and utmost point group liftout attachment (2); Said cast welded mold (3) upper surface is distributed with some composing types unit (31) successively; Said forming unit (31) is made up of recessed road of positive pole (33) and the recessed road of negative pole (32); The anodal recessed road (33) of adjacent forming unit (31) and position, the recessed road of negative pole (32) are interlaced, are connected through the recessed road of gap bridge (34) between the recessed road of negative pole (32) in the anodal recessed road (33) in the last forming unit (31) and back one forming unit (31); The utmost point group that the interior clamping of said utmost point group's collating unit (1) is made up of some battery cells, said utmost point group's collating unit (1) and cast welded mold (3) cooperate to be accomplished on battery cell (5) lug positive bus (51), negative bus (52) and is connected positive bus (51) and the cast welding moulding of the bridge structure (53) of negative bus (52); Said utmost point group's liftout attachment (2) cooperates utmost point group's collating unit (1) to accomplish the crooked deformation of bridge structure (53) and the dress box of utmost point group.
2. a kind of novel storage battery bus-bar shaping mechanism according to claim 1, it is characterized in that: the recessed road of said gap bridge (34) is the recessed road of C type, forms the C type between positive bus (51) and the negative bus (52) and passes a bridge.
3. a kind of novel storage battery bus-bar shaping mechanism according to claim 2 is characterized in that: said utmost point group's collating unit (1) comprises the base plate (15) that has through hole (10), hold the clamping plate assembly of some battery cells (5) usefulness and be used to drive the be fixedly clamped clamp arm assembly (11) of battery cell (5) of clamping plate assembly; Said clamping plate assembly comprises two side shields that are oppositely arranged (14), and the end of two side shields (14) connects through side guide (13), also slidely connects some middle pressing plates (12) on the side shield (14); Said clamp arm assembly (11) drives two side guides (13) slide in opposition, and the middle pressing plate (12) on two side shields (14) is pressed on the sidepiece of corresponding battery cell (5) respectively.
4. a kind of novel storage battery bus-bar shaping mechanism according to claim 3; It is characterized in that: pressing plate (12) is provided with moulding inclined-plane (121) and moulding vertical plane (122) near an end of battery cell (5) in the middle of said, and arc transition is connected between said moulding inclined-plane (121) and the moulding vertical plane (122).
5. a kind of novel storage battery bus-bar shaping mechanism according to claim 4; It is characterized in that: described utmost point group's liftout attachment (2) comprises top board (21) and is located at the thimble (22) on the top board (21), and positive bus (51) and negative bus (52) that said thimble (22) is against on battery cell (5) lug head into whole utmost point group in the battery case (4); In utmost point group dress box process, the C type is passed a bridge along moulding inclined-plane (121), the crooked deformation of moulding vertical plane (122), and behind the utmost point group dress box, the C type is passed a bridge and is erected on the dividing plate (41) of battery case (4).
6. according to claim 3 or 4 or 5 described a kind of novel storage battery bus-bar shaping mechanisms, it is characterized in that: the both ends of said side guide (13) are welded with alignment pin (131), and the corner of cast welded mold (3) is provided with the location hole (30) that cooperates with alignment pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102739349A CN102306737B (en) | 2011-09-16 | 2011-09-16 | Novel molding mechanism for storage battery busbar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102739349A CN102306737B (en) | 2011-09-16 | 2011-09-16 | Novel molding mechanism for storage battery busbar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102306737A true CN102306737A (en) | 2012-01-04 |
| CN102306737B CN102306737B (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102739349A Expired - Fee Related CN102306737B (en) | 2011-09-16 | 2011-09-16 | Novel molding mechanism for storage battery busbar |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581263A (en) * | 2012-02-07 | 2012-07-18 | 安徽理士电池技术有限公司 | Mould adjustment positioning plate and storage battery cast-welding device |
| CN102779969A (en) * | 2012-07-24 | 2012-11-14 | 浙江海悦自动化机械设备有限公司 | Forming mechanism of bus bar of storage battery |
| CN103121096A (en) * | 2013-02-04 | 2013-05-29 | 浙江海悦自动化机械设备有限公司 | Core pulling device for storage battery bus-bar molding |
| CN106077581A (en) * | 2016-07-28 | 2016-11-09 | 天能电池(芜湖)有限公司 | Cast welding machine thimble structure |
| CN107104220A (en) * | 2017-05-23 | 2017-08-29 | 湖南金雨温室工程有限公司 | If a kind of mouth formula battery pack connecting seat |
| CN108339962A (en) * | 2018-04-09 | 2018-07-31 | 浙江海悦自动化机械股份有限公司 | A kind of Novel busbar cast welded mold |
| CN108526443A (en) * | 2018-04-20 | 2018-09-14 | 株洲盈定自动化设备科技有限公司 | One kind entering shell apparatus for bending and enters shell bending method and lead-acid accumulator cast welding machine |
| CN109759564A (en) * | 2019-03-14 | 2019-05-17 | 福建亚亨机械股份有限公司 | A kind of maintain easily heats fast busbar cast welding mold |
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| CN202183429U (en) * | 2011-09-16 | 2012-04-04 | 浙江海悦自动化机械设备有限公司 | Novel storage battery busbar forming mechanism |
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- 2011-09-16 CN CN2011102739349A patent/CN102306737B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101593822A (en) * | 2009-06-13 | 2009-12-02 | 广东猛狮电源科技股份有限公司 | A kind of storage battery precast piece for busbar and with the welding method of accumulator plate |
| CN102055002A (en) * | 2009-11-10 | 2011-05-11 | 曲志程 | Storage battery and manufacturing technique thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581263A (en) * | 2012-02-07 | 2012-07-18 | 安徽理士电池技术有限公司 | Mould adjustment positioning plate and storage battery cast-welding device |
| CN102581263B (en) * | 2012-02-07 | 2014-06-04 | 安徽理士电池技术有限公司 | Mould adjustment positioning plate and storage battery cast-welding device |
| CN102779969A (en) * | 2012-07-24 | 2012-11-14 | 浙江海悦自动化机械设备有限公司 | Forming mechanism of bus bar of storage battery |
| CN102779969B (en) * | 2012-07-24 | 2014-10-08 | 浙江海悦自动化机械股份有限公司 | Forming mechanism of bus bar of storage battery |
| CN103121096A (en) * | 2013-02-04 | 2013-05-29 | 浙江海悦自动化机械设备有限公司 | Core pulling device for storage battery bus-bar molding |
| CN106077581A (en) * | 2016-07-28 | 2016-11-09 | 天能电池(芜湖)有限公司 | Cast welding machine thimble structure |
| CN106077581B (en) * | 2016-07-28 | 2018-07-06 | 天能电池(芜湖)有限公司 | Cast welding machine thimble structure |
| CN107104220A (en) * | 2017-05-23 | 2017-08-29 | 湖南金雨温室工程有限公司 | If a kind of mouth formula battery pack connecting seat |
| CN108339962A (en) * | 2018-04-09 | 2018-07-31 | 浙江海悦自动化机械股份有限公司 | A kind of Novel busbar cast welded mold |
| CN108526443A (en) * | 2018-04-20 | 2018-09-14 | 株洲盈定自动化设备科技有限公司 | One kind entering shell apparatus for bending and enters shell bending method and lead-acid accumulator cast welding machine |
| CN109759564A (en) * | 2019-03-14 | 2019-05-17 | 福建亚亨机械股份有限公司 | A kind of maintain easily heats fast busbar cast welding mold |
| CN109759564B (en) * | 2019-03-14 | 2023-09-05 | 福建亚亨机械股份有限公司 | Busbar cast-weld die convenient to maintain and fast to heat |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102306737B (en) | 2013-11-06 |
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Address after: 313100 No. 588 East Jiefang Road, Changxing County Economic Development Zone, Zhejiang Applicant after: ZHEJIANG HAIYUE AUTOMATIC MACHINERY Co.,Ltd. Address before: 313100 Zhejiang city in Huzhou Province Economic Development Zone Changxing County Liberation Road No. 588 Zhejiang high automation equipment Limited Applicant before: ZHEJIANG HAIYUE AUTOMATION MACHINERY EQUIPMENT Co.,Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: ZHEJIANG HAIYUE AUTOMATIC MACHINERY + EQUIPMENT CO., LTD. TO: ZHEJIANG HAIYUE AUTOMATION MACHINERY CO., LTD. |
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Inventor after: Chen Yizhong Inventor after: Zhao Zhiyue Inventor after: Di Xuefeng Inventor before: Chen Yizhong |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20131106 Termination date: 20210916 |