CN102306222B - Method for calculating usage of sizing agent - Google Patents
Method for calculating usage of sizing agent Download PDFInfo
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- CN102306222B CN102306222B CN 201110254819 CN201110254819A CN102306222B CN 102306222 B CN102306222 B CN 102306222B CN 201110254819 CN201110254819 CN 201110254819 CN 201110254819 A CN201110254819 A CN 201110254819A CN 102306222 B CN102306222 B CN 102306222B
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Abstract
The invention discloses a method for calculating the usage of a sizing agent, and the method comprises the following steps: firstly creating basic data, carrying out colour separation on patterns, calculating the pixel area of the patterns and calculating the usage of the sizing agent. In the method disclosed by the invention, the area of the patterns can be accurately calculated according to pixel data, consumption data of each cut piece can be accurately calculated according to the area of the patterns and basic unit consumption data of the sizing agent, and the usage of the sizing agent used for production and the quantity of purchased sizing agent can be accurately calculated by referring to an order according to the consumption data, thereby effectively reducing the stock of the sizing agent, greatly reducing the generation of excessive sizing agent, promoting the utilization rate of the sizing agent, reducing the repeated operation for mixing the sizing agent and promoting the efficiency for mixing the sizing agent.
Description
Technical field
The present invention relates to a kind of computing method of printing in textiles slurry consumption, specifically is a kind of consumption that little sample testing draws the slurry unit area that carries out earlier, and then carries out the computing method of the slurry consumption of large tracts of land production according to this consumption.
Background technology
Originally measuring slurry unit consumption and the slurry data of applying to purchase all is by empirical estimating.First by the unit consumption of the personnel of drawing a design according to the rough calculating slurry of the consumption of slurry, and then, carry out suitable adjustment by experience by the size of technologist according to the flower type.This mode has been brought certain degree of difficulty to the slurry management in workshop; The slurry stock has brought certain overstocking; Produce unnecessary slurry and can not get better controlled always; Increased the workload of sizing mixing to a great extent again, cause some slurries repeat size mixing, caused certain waste for the production cost and the recruitment cost of company.
Summary of the invention
Main task of the present invention is to provide a kind of computing method of slurry consumption, specifically is that the computing method of slurry consumption are accurately controlled accurately, calculated to a kind of slurry consumption.
In order to solve above technical matters; The computing method of a kind of slurry consumption of the present invention; It is characterized in that: step is following: A, earlier carry out the foundation of basic data: a, make a width of cloth by triangle, circle, square composition diagram picture with PHOTOSHOP, above-mentioned total image area is 100CM
2, with this image making film and plate-making; B, water transfer slurry, it is some to prepare the cloth sheet, and record after half tone, slurry, scraper, cloth sheet are weighed together carries out the standardization stamp with this slurry, half tone, scraper, and the total area that each cloth sheet all is printed in a step is 100CM
2, again slurry, half tone, scraper are weighed and record once more behind the seal, calculate the weight of all cloth sheet slurry therewiths, the sheet number divided by the cloth sheet gets the every slurry weight that the cloth sheet is used again, just every 100cm
2The weight of slurry therewith, last, draw the weight and the record of every square centimeter of slurry therewith, if other slurries are arranged, repeat step, carry out the foundation of basic data; B, the flower type is carried out color separation: rough sketch that provides by the client and actual flower type size are carried out color separation with PHOTOSHOP software; After accomplishing, color separation will spend type Load Selection respectively; The calculating of C, flower type elemental area: utilize PHOTOSHOP software to carry function; Can obtain the data of constituency pixel, record; Area according to the resolution unit of account pixel of image; Multiply by corresponding unit picture element area with pixel data and can obtain the long-pending data of flower profile; The basic data that multiply by corresponding slurry with area data again can obtain every garment piece with slurry; Multiply by quantity on order with these data and can obtain the required slurry weight of bulk production, thereby accurately confirm the consumption of slurry.
The invention has the advantages that: can accurate Calculation spend the long-pending size of profile according to pixel data; According to the flower profile long-pending with slurry basis unit consumption data can every garment piece of accurate Calculation overhead data, contrast order again according to this overhead data and can accurate Calculation produce the quantity of applying to purchase with the amount and the slurry of slurry, can effectively reduce overstocking of slurry stock; Reduced the unnecessary slurry of producing greatly; Improve the utilization factor of slurry, reduced the duplication of labour of sizing mixing, improved the efficient of sizing mixing.
Embodiment
Implemented 1: (a chromatography water slurry)
The foundation of basic data: make a width of cloth by triangle, circle, square composition diagram picture with PHOTOSHOP, total image area is 100CM
2, with this image making film and plate-making.Water transfer slurry 1KG; Prepare 20 cloth sheets,, carry out special messenger's standardization stamp with this slurry, half tone, scraper with half tone, slurry, the scraper 1308.6g that weighs together; Behind the seal again with slurry, half tone, the scraper 1278.6g that weighs; Calculate the weight 1308.6-1278.6=30g of 20 cloth sheet slurry therewiths, calculate the every slurry weight 30g/20=1.5g that the cloth sheet is used, every 100cm just is described
2Slurry therewith is 1.5g, calculates the weight 1.5g/100cm of every square centimeter of slurry therewith
2=0.015g/cm
2So far the basic data of every square centimeter of slurry therewith of water slurry draws: 0.015g/cm
2The basic data method of testing of other slurries by that analogy.
The production of one chromatography water slurry is calculated with slurry: the rough sketch and the actual flower type size that at first provide by the client are carried out color separation with PHOTOSHOP software; Be divided into a chromatography; The color matching look number is 189C; To spend the type Load Selection can obtain data 988580 pixels of constituency pixel automatically after color separation is accomplished, according to the area of the resolution unit of account pixel of image: the unit area of 300 pixels is 0.0000716844cm
2The unit area of 600 pixels is 0.0000179211cm
2Multiply by corresponding unit picture element area with pixel data and can obtain the long-pending data 988580 * 0.0000716844=70.87cm of flower profile
2, the basic data that multiply by corresponding slurry with area data again can obtain every garment piece with slurry 70.87cm
2* 0.015 g/cm
2=1.063g multiply by quantity on order with these data and can obtain the required slurry weight of bulk production, is 6000 like the bulk production order, and promptly the required 189C water slurry of bulk production is 1.063g * 6000=6378g=6.378KG.
Embodiment 2: (two chromatography rubber cements)
The foundation of basic data: method is the same, and the basic data of every square centimeter of slurry therewith of rubber cement is 0.025 g/cm
2
The production of two chromatography rubber cements is calculated with slurry: the rough sketch and the actual flower type size that at first provide by the client are carried out color separation with PHOTOSHOP software; Be divided into two chromatographys; The color matching look number be 114C, 1788C, after the color separation completion with dichromatism respectively Load Selection can obtain the data of constituency pixel: 114C---7586368; 1788C---2679838.Area according to the resolution unit of account pixel of image: the unit area of 300 pixels is 0.0000716844cm
2The unit area of 600 pixels is 0.0000179211cm
2Multiply by the data that corresponding unit picture element area can obtain area of all kinds: 114C---7586368 * 0.0000179211=135.96cm with pixel data
21788C---2679838 * 0.0000179211=48.026cm
2The basic data that multiply by corresponding slurry with area data again can obtain every garment piece of all kinds with slurry: 114C with slurry 135.96cm
2* 0.025 g/cm
2=3.399g; 1788C is with slurry 48.026cm
2* 0.025 g/cm
2=1.2g.Multiply by quantity on order with these data and can obtain the required slurry weight of bulk production, is 6000 like the bulk production order, and promptly the required slurry of all kinds of bulk production is 114C---3.399g * 6000=20394g=20.394KG; 1788C---1.2g * 6000=7200g=7.2KG.Be that this kind of bulk production need the 114C rubber cement be 20.394KG; The 1788C rubber cement is 7.2KG.
Embodiment 3: (three chromatography discharges slurry)
The foundation of basic data: method is the same, and the basic data of every square centimeter of slurry therewith of discharge slurry is 0.019 g/cm
2
The production of two chromatography rubber cements is calculated with slurry: the rough sketch and the actual flower type size that at first provide by the client are carried out color separation with PHOTOSHOP software; Be divided into three chromatographys; The color matching look number is 158C, 7499C, 389C; After accomplishing, color separation, can obtain the data of constituency pixel: 158C-3587769 with three looks difference Load Selection; 7499C-2897635; 389C-9546381.Area according to the resolution unit of account pixel of image: the unit area of 300 pixels is 0.0000716844cm
2The unit area of 600 pixels is 0.0000179211cm
2Multiply by the data that corresponding unit picture element area can obtain area of all kinds with pixel data:
158C---3587796×0.0000179211=64.297cm
2；
7499C---2897635×0.0000179211=51.93cm
2；
389C---9546381×0.0000179211=171.08cm
2。
The basic data that multiply by corresponding slurry with area data again can obtain every garment piece of all kinds with slurry:
158C is with slurry 64.297cm
2* 0.019 g/cm
2=1.22g;
7499C is with slurry 51.93cm
2* 0.019 g/cm
2=0.987g;
389C is with slurry 171.08cm
2* 0.019 g/cm
2=3.25g; Multiply by quantity on order with these data and can obtain the required slurry weight of bulk production; Like the bulk production order is 6000, and promptly the required slurry of all kinds of bulk production is: 158C---1.22g * 6000=7320g=7.32KG, 7499C---0.987g * 6000=5922g=5.922KG; 389C---3.25g * 6000=19500g=19.5KG, promptly this kind of bulk production needs 158C discharge slurry 7.32KG; 7499C discharge slurry 5.922KG; 389C discharge slurry 19.5KG.
Claims (1)
1. the computing method of a slurry consumption, it is characterized in that: step is following:
A, carry out the foundation of basic data earlier:
A, make the image that a width of cloth is made up of triangle, circle, square with PHOTOSHOP, above-mentioned total image area is 100CM
2, with this image making film and plate-making;
B, water transfer slurry, it is some to prepare the cloth sheet, and record after half tone, slurry, scraper, cloth sheet are weighed together carries out the standardization stamp with this slurry, half tone, scraper, and the peg coverage on each cloth sheet is the total image area in a step, is 100CM
2, again slurry, half tone, scraper are weighed and record once more behind the seal, calculate the weight of all cloth sheet slurry therewiths, the sheet number divided by the cloth sheet gets the every slurry weight that the cloth sheet is used again, just every 100cm
2The weight of slurry therewith, last, draw the weight and the record of every square centimeter of slurry therewith, if other slurries are arranged, repeat step, carry out the foundation of basic data;
B, the flower type is carried out color separation: rough sketch that provides by the client and actual flower type size are carried out color separation with PHOTOSHOP software, will spend type difference Load Selection after color separation is accomplished;
The calculating of C, flower type elemental area: utilize PHOTOSHOP software to carry function, can obtain the data of constituency pixel, record; Area according to the resolution unit of account pixel of image; Multiply by corresponding unit picture element area with pixel data and can obtain the long-pending data of flower profile;
The calculating of D, slurry consumption: can obtain using of every cloth sheet with the basic data of spending the profile volume data to multiply by corresponding slurry and starch, multiply by quantity on order with these data and can obtain the required slurry weight of bulk production, thereby accurately confirm the consumption of slurry.
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| CN 201110254819 CN102306222B (en) | 2011-08-31 | 2011-08-31 | Method for calculating usage of sizing agent |
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|---|---|---|---|
| CN 201110254819 CN102306222B (en) | 2011-08-31 | 2011-08-31 | Method for calculating usage of sizing agent |
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| CN102306222B true CN102306222B (en) | 2012-12-26 |
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| US6795802B2 (en) * | 2000-03-17 | 2004-09-21 | Matsushita Electric Industrial Co., Ltd. | Apparatus and method for calculating temporal deterioration margin amount of LSI, and LSI inspection method |
| WO2004104699A1 (en) * | 2003-05-26 | 2004-12-02 | Fujitsu Limited | Correction of pattern dimension |
| WO2008041280A1 (en) * | 2006-09-29 | 2008-04-10 | Fujitsu Limited | Method for calculating power consumption of semiconductor integrated circuit and apparatus for designing semiconductor integrated circuit |
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Address after: The road north of the city streets Rugao Yishou road 226500 city in Jiangsu province Nantong City No. 666 Patentee after: Jiangsu Tamus Textile Technology Co., Ltd Address before: 226500 Jiangsu city of Nantong province Rugao longevity Road Economic Development Zone No. 666 Patentee before: Nantong Times Clothing Co., Ltd. |