Embodiment
The present invention relates generally to the method for manufacturing semiconductor device.Disclosing below provides many different embodiment or example to be used for realizing different structure of the present invention.Of the present invention open in order to simplify, hereinafter the parts to specific examples and setting are described.Certainly, they are only example, and object does not lie in restriction the present invention.In addition, the present invention can be in different examples repeat reference numerals and/or letter.This repetition is in order to simplify and object clearly, itself do not indicate the relation between discussed various embodiment and/or setting.In addition, the various specific technique the invention provides and the example of material, but those of ordinary skills can recognize the property of can be applicable to of other techniques and/or the use of other materials.In addition, First Characteristic described below Second Characteristic it " on " structure can comprise that the first and second Characteristics creations are the direct embodiment of contact, also can comprise the embodiment of other Characteristics creation between the first and second features, such the first and second features may not be direct contacts.
According to embodiments of the invention, with reference to figure 1, Fig. 1 shows the flow chart of the manufacture method of semiconductor device according to the invention.At step S11, provide Semiconductor substrate, with reference to figure 2.In the present embodiment, substrate 101 comprises the silicon substrate (for example wafer) that is arranged in crystal structure, and substrate 101 can also comprise other basic semiconductor or compound semiconductors, such as Si, Ge, GeSi, GaAs, InP, SiC or diamond etc.For example, according to the known designing requirement of prior art (p-type substrate or N-shaped substrate), substrate 101 can comprise various doping configurations.In addition, alternatively, substrate 101 can comprise epitaxial loayer, can be by stress changes to strengthen the property, and can comprise silicon-on-insulator (SOI) structure.
At step S12, on described substrate 101, form boundary layer 102, gate dielectric layer 103 and metal work function layer 104.As shown in Figure 3.Can hot mode of growing form boundary layer 102 on described substrate 101, in embodiments of the present invention, boundary layer 102 is SiO
2, can be also oxynitride layer, its thickness is about 0.7nm.Then, on described boundary layer 102, form gate dielectric layer 103 and metal work function layer 104.Preferably, described gate dielectric layer 103 is high-k gate dielectric layer 103.Specifically, first, on described boundary layer 102, utilize ALD technology growth high-k gate dielectric layer 103, for example high K medium material HfO
2, HfSiO
x, HfZrO
x, HfLaO
x, HfLaON
x, LaAlO
x, La
2o
3or its combination, its thickness is about 0.5nm-3nm.Then, plated metal work function layer 104 on described high-k gate dielectric layer 103.Described metal work function layer can comprise metal, metallic compound and metal silicide and their combination thereof.In embodiments of the present invention, described metal work function layer 104 thickness are about 5nm to 50nm, can comprise HfN, TiN, TaN, MoN, TiAlN, MoAlN, HfCN
x, HfC, TiC, TaC, Ru, Re, Pt, RuO
2, TaRu
x, HfRu or its combination.
Then, at step S13, on described metal work function layer 104, form diffusion impervious layer 105 and metal oxygen uptake layer 106.As shown in Figure 4, can form described diffusion impervious layer 105 by the mode of deposition, its thickness is 1-20nm.Described diffusion impervious layer can comprise metal nitride, metal carbides or its combination, for example TiN, TaN, HfN, WN, WCN, HfC, TaC, TiC or its combination, but the invention is not restricted to above-mentioned material.When in subsequent step, described device being carried out in thermal anneal process process, described diffusion impervious layer 105 can stop the oxygen uptake metal in metal oxygen uptake layer 106 to be diffused into described metal work function layer 104, thereby adversely affects the threshold voltage of device.Forming in the step of metal oxygen uptake layer 106, can be by for example depositing or the method such as cosputtering, its thickness is about 1-10nm, is preferably 2nm.Described metal oxygen uptake layer 106 can comprise Ti, Hf, Al, Be, La, Y or its combination.When in subsequent step, described device being carried out in thermal anneal process process, the oxygen that described metal oxygen uptake layer 106 can be absorbed in boundary layer 102, reduces the thickness of boundary layer, thereby advantageously reduces the thickness of the equivalent oxide layer of device.
At step S14, described device architecture is carried out to thermal anneal process, so that the oxygen that described metal oxygen uptake layer 106 is absorbed in boundary layer 102 makes metal oxygen uptake layer 106 be oxidized to metal oxide, the thickness of boundary layer 102 is reduced, as shown in Figure 5.And described diffusion impervious layer 105 can stop the oxygen uptake metal in metal oxygen uptake layer 106 to be diffused into described metal work function layer 104, thereby avoids oxygen uptake metal to affect the threshold voltage of device.In the present embodiment, annealing temperature can be 300-800 ℃, is preferably 400 ℃, and the time is 1-300s, is preferably 60s.
Then, can carry out follow-up manufacturing process to described device, for example, can remove as required described metal oxygen uptake layer and diffusion impervious layer, and deposit new layer, then described device is carried out graphically, stacking to form grid, and form side wall at the stacking sidewall of grid, and formation source area and drain region, before forming source area and drain region, can first form source/leakage shallow junction region, thereby form final semiconductor device structure.
Above the method for utilizing metal oxygen uptake layer 106 to reduce boundary layer 102 thickness and to utilize diffusion impervious layer 105 to stop that oxygen uptake metal enters metal work function layer 104 is described.According to embodiments of the invention, on metal work function layer 104, form diffusion impervious layer 105 and metal oxygen uptake layer 106, diffusion impervious layer 105 is combined to form by metal nitride, metal carbides or its, for example TiN, TaN, HfN, WN, WCN, HfC, TaC, TiC or its combination, metal oxygen uptake layer 106 is formed by Ti, Hf, Al, Be, La or Y or its combination metal, then carry out thermal annealing, choose reasonable annealing time and temperature in annealing process, and, can select as required once to anneal or repeatedly annealing.Finally make to absorb the oxygen in boundary layer 102 in metal oxygen uptake layer 106, make metal oxygen uptake layer 106 be oxidized to metal oxide, the thickness of boundary layer 102 is reduced, and make described diffusion impervious layer 105 stop the oxygen uptake metal in metal oxygen uptake layer 106 to be diffused into described metal work function layer 104, thereby avoid oxygen uptake metal to affect the threshold voltage of device.Because selected metal generates gibbs free energy change much larger than Si, this means that the oxide of these metals is more stablized and easily forms than the oxide of silicon in boundary layer 102 simultaneously, therefore, in pyroprocess, boundary layer SiO
2in oxygen driven with these metal oxygen uptake layers 105 and formed metal oxide, thereby cause boundary layer 102 less thick, even disappear, effectively reduced EOT.In addition, metal oxygen uptake layer 105 is oxidized to after metal oxide, metal oxide can be unsatuated metal oxide, can stop the oxygen in extraneous atmosphere in the annealing process of subsequent technique to enter boundary layer 102, prevent or reduce the possibility of the thickness increase of boundary layer 102, thereby avoid the increase of EOT, also reduced EOT, controlled the threshold voltage of device simultaneously.
Although describe in detail about example embodiment and advantage thereof, be to be understood that the protection range in the case of not departing from spirit of the present invention and claims restriction, can carry out various variations, substitutions and modifications to these embodiment.For other examples, those of ordinary skill in the art should easily understand in keeping in protection range of the present invention, and the order of processing step can change.
In addition, range of application of the present invention is not limited to technique, mechanism, manufacture, material composition, means, method and the step of the specific embodiment of describing in specification.From disclosure of the present invention, to easily understand as those of ordinary skill in the art, for had or be about at present technique, mechanism, manufacture, material composition, means, method or the step developed later, wherein they carry out identical function or the identical result of acquisition cardinal principle of corresponding embodiment cardinal principle of describing with the present invention, can apply them according to the present invention.Therefore, claims of the present invention are intended to these technique, mechanism, manufacture, material composition, means, method or step to be included in its protection range.