CN102297100A - Wind power speed-up gear box - Google Patents

Wind power speed-up gear box Download PDF

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Publication number
CN102297100A
CN102297100A CN2011102665951A CN201110266595A CN102297100A CN 102297100 A CN102297100 A CN 102297100A CN 2011102665951 A CN2011102665951 A CN 2011102665951A CN 201110266595 A CN201110266595 A CN 201110266595A CN 102297100 A CN102297100 A CN 102297100A
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CN
China
Prior art keywords
slowly
end cap
wind power
big end
power speed
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011102665951A
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Chinese (zh)
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CN102297100B (en
Inventor
陈冬
曹云
黄永平
赵俊渝
曹春华
杜木信
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Chongqing Gearbox Co Ltd
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Chongqing Gearbox Co Ltd
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Application filed by Chongqing Gearbox Co Ltd filed Critical Chongqing Gearbox Co Ltd
Priority to CN2011102665951A priority Critical patent/CN102297100B/en
Publication of CN102297100A publication Critical patent/CN102297100A/en
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Publication of CN102297100B publication Critical patent/CN102297100B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/04Combinations of toothed gearings only
    • F16H37/041Combinations of toothed gearings only for conveying rotary motion with constant gear ratio
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D15/00Transmission of mechanical power
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/40Transmission of power
    • F05B2260/403Transmission of power through the shape of the drive components
    • F05B2260/4031Transmission of power through the shape of the drive components as in toothed gearing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Wind Motors (AREA)

Abstract

The invention discloses a wind power speed-up gear box, which comprises a box body and an output spindle, wherein the rear side of the box body is provided with a large end cover. The wind power speed-up gear box is characterized in that: the end part on one side of the output spindle close to the large end cover is fixed with a slow drive gearwheel; the outer side of the end face of the large end cover is provided with a reducer; a slow drive shaft is arranged in an output shaft sleeve of the reducer; the slow drive shaft is connected with the output shaft sleeve through a first flat key; the first flat key is in clearance fit with the output shaft sleeve; one end of the slow drive shaft extends to the inner side of the large end cover; a slow drive pinion is arranged at the extending end of the slow drive shaft; an L-shaped vertical shaft is arranged in the large end cover; the vertical shaft comprises a first end extending out of the large end cover and a second end positioned on the inner side of the large end cover; the first end is fixedly connected with a wrench; and the second end is provided with a shifting fork. The wind power speed-up gear box ensures that a jigger of a wind generator system is easy to maintain, and has a reasonable and compact structure and high reliability, and is easy to operate.

Description

A kind of wind power speed-increasing gearbox
Technical field
The present invention relates to a kind of gear-box, particularly relate to a kind of wind power speed-increasing gear-box.
Background technique
Along with the maturation gradually of wind generating technology, domestic wind power generating set single-machine capacity is increasing.Speedup box is as the important composition parts in the unit Transmitted chains, and its transmitted power also increases along with the increase of unit single-machine capacity.Wind power generating set is owing to a variety of causes such as Maintenance and Repair, and when unavoidably shutdown being arranged, shutting down needs jiggering to rotate whole drive system so that system's locking is rotated the potential safety hazard of bringing with the wind to avoid maintenance man's wind wheel when keeping in repair when safeguarding.
In the prior art, barring gear when wind power speed-increasing gearbox is not considered to keep in repair, also can drive whole drive system by the artificial speedup box high speed shaft that rotates reluctantly at single-machine capacity 2.0MW and following wind power speed-increasing gearbox, 2.5MW and the wind power speed-increasing gearbox jiggering of above power is just quite difficult, brings very big inconvenience to maintenance overhaul work.
Therefore jiggering simply was easy to wind power speed-increasing gearbox when those skilled in the art were devoted to develop a kind of wind-powered electricity generation unit maintenance.
Summary of the invention
Because the above-mentioned defective of prior art, jiggering simply was easy to wind power speed-increasing gearbox when technical problem to be solved by this invention provided a kind of wind-powered electricity generation unit maintenance.
For achieving the above object, the invention provides a kind of wind power speed-increasing gearbox, comprise casing and the output main shaft that is arranged in the described casing; The rear side of described casing is provided with big end cap; Its key is: the end of close described big end cap one side of described output main shaft is fixed with drives gearwheel slowly; The end face arranged outside of described big end cap has retarder; Be provided with in the output sleeve of described retarder and drive axle slowly; The described axle that drives slowly is connected by first flat key with described output sleeve; Described first flat key and described output sleeve Spielpassung; A described end that drives axle slowly stretches into the inboard of described big end cap; The described inserting end that drives axle slowly be provided with can with described drive gearwheel engagement slowly drive small gear slowly; The side of described big end cap is provided with positioning hole; Be provided with " L " shape vertical shaft in the described positioning hole; Described vertical shaft comprises second end that stretches out the first outer end of described big end cap and place described big end cap inboard; Described first end is fixedlyed connected with spanner; Described second end is provided with shift fork; Described shift fork comprises the joint that is connected with described second end, and is used to stir described left shifting block and the right shifting block that drives small gear slowly; The described small gear that drives slowly is between described left shifting block and right shifting block.
Adopt the wind power speed-increasing gearbox of said structure, move and drive small gear slowly, make and drive small gear slowly and drive the gearwheel engagement slowly or separate, behind the startup retarder, make unit driving mechanism locking device align locking by gear transmission thereby can drive shift fork by rotating spanner.
For avoiding speedup box to drive small gear slowly when the proper functioning and gearwheel is in engagement, to cause the running of retarder ultra high speed and damage, the side of described big end cap is provided with limit switch; The first end end face of described vertical shaft is fixedly connected with cover cap; Described cover cap is provided with the boss that can contact with the probe of described limit switch.When boss contacts with probe, show that promptly slow driving device is in running order, therefore send signal to master control system, make master control system must not start unit and make speedup box in running order.
For shift fork can freely be rotated relative to vertical shaft, thereby being stirred when driving small gear slowly, left shifting block or right shifting block can contact with driving the small gear face slowly, the joint of described shift fork is a coupling shaft, with described vertical shaft Spielpassung; Described coupling shaft is by its shaft shoulder and jump ring and described vertical shaft axially locating.
Be to improve reliability, be provided with the seat board of fixedlying connected between described spanner and the described big end cap with described big end cap; Described seat board is provided with room shelves positioning hole and work shelves positioning hole; Described spanner is provided with hinge last; Be provided with the latch that can insert in described room shelves positioning hole or the described work shelves positioning hole in the described hinge last; Described latch is fixedlyed connected with the handle that places described spanner one side.
The location is more firm when making latch insert room shelves positioning hole or work shelves positioning hole, and described hinge last is a shoulder hole; Described latch is provided with spring seat; Be provided with pressure spring between the ladder surface of described hinge last and the described spring seat.
The invention has the beneficial effects as follows: jiggering was simply easy when the present invention made the wind-powered electricity generation unit maintenance, and rational in infrastructure, compact, simultaneously, and reliability height of the present invention, simple to operate.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the position view that the present invention drives big small gear when being in the neutral position slowly;
Fig. 3 is the spacing schematic representation of shifting fork device;
Fig. 4 is the B-B cross-sectional view of Fig. 3;
Fig. 5 is the C-C cross-sectional view of Fig. 4;
Fig. 6 is the partial enlarged drawing at I place among Fig. 5;
The structural representation of seat board in Fig. 7 embodiment of the invention;
Fig. 8 is that the A of Fig. 1 is to view.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
Embodiment 1: extremely shown in Figure 8 as Fig. 1, a kind of wind power speed-increasing gearbox, speedup box adds one-level driving of parallel axes structure for the two-stage Gear Planet Transmission, comprise casing 23 and the output main shaft 2 that is arranged in the casing 23, the rear side of casing 23 is provided with big end cap 5, and output main shaft 2 ends near big end cap 5 one sides have by bolt drives gearwheel 3 slowly.
The end face outside of big end cap 5 is fixed with motor reducer 8, is provided with in the output sleeve 24 of motor reducer 8 and drives axle 6 slowly, drives axle 6 slowly and is connected first flat key 7 and output sleeve 24 Spielpassung by first flat key 7 with output sleeve 24.Because between first flat key 7 and the output sleeve 24 be Spielpassung,, drive spools 6 slowly and can in output sleeve 24, do axial motion therefore when driving spools 6 slowly when being subjected to axial force.
Slowly drive an axle end of 6 and stretch into the inboard of big end cap 5, inserting end 61 interference fit of driving axle 6 slowly have can with drive gearwheel 3 engagements slowly drive small gear 4 slowly.
As shown in Figure 5, the side of big end cap 5 is provided with positioning hole 51, is provided with " L " shape vertical shaft 10 in the positioning hole 51.Vertical shaft 10 comprises that stretching out the big end cap 5 first outer ends 101 fixedlys connected with a spanner 17 logical second flat keys 13 with second end, 102, the first ends 101 that place big end cap 5 inboards, and second end 102 is provided with shift fork 9.
As shown in Figure 4, shift fork 9 comprises the coupling shaft 91 that is connected with second end 102, and is used to stir left shifting block 92 and the right shifting block 93 that drives small gear 4 slowly, drives small gear 4 slowly between left shifting block 92 and right shifting block 93.
In the present embodiment, coupling shaft 91 and vertical shaft 10 Spielpassung, and coupling shaft 91 is by its shaft shoulder and jump ring 11 and vertical shaft 10 axially locating.Therefore, when spanner 17 rotated 10 rotations of drive vertical shaft, shift fork 9 can freely rotate relative to vertical shaft 10, thereby left shifting block 92 or right shifting block 93 are stirred when driving small gear 4 slowly, can contact with driving 4 of small gears slowly, thereby improve the reliability of stirring.
In other embodiments, also can shift fork 9 is fixing with vertical shaft 10 by conventional methods, connect as welding or bolt, to reach essentially identical technique effect.But owing to adopt welding or bolt to connect, left shifting block 92 or right shifting block 93 are stirred when driving small gear 4 slowly, and drive small gear 4 slowly for line contacts, so the effect of stirring is poor slightly.
As Fig. 3 and shown in Figure 5, the side of big end cap 5 is provided with limit switch 22, and first end, 101 end faces of vertical shaft 10 are fixedly connected with cover cap 12 by screw 14, are fixed with the boss 25 that can contact with the probe of limit switch 22 on the cover cap 12.Therefore, but during vertical shaft 10 rotation, cover cap 12 also can be with vertical shaft 10 rotations, thereby make the probe contact of boss 25 and limit switch 22 on the cover cap 12 or separate.
Be provided with the seat board 18 of fixedlying connected with screw 20 by pin 19 with big end cap 5 between spanner 17 and the big end cap 5, seat board 18 is provided with neutral position positioning hole 26 and grade positioning hole 27 of working.Spanner 17 is provided with hinge last 28, is provided with the latch 21 that can insert in neutral position positioning hole 26 or the work shelves positioning hole 27 in the hinge last 28, and latch 21 is fixedlyed connected with the handle 16 that places spanner 17 1 sides.Hinge last 28 is a shoulder hole, and latch 21 is provided with spring seat 29, is provided with pressure spring 15 between the ladder surface of hinge last 28 and the spring seat 29.
Working principle of the present invention is as follows:
1) when the speedup box proper functioning, the latch 21 on the spanner 17 is arranged in room shelves positioning hole 26, drives small gear 4 slowly and drives gearwheel 3 slowly and stagger, and is in not engagement, and limit switch 22 signals do not trigger.
2) when shutdown is safeguarded,, will realize by slow driving device according to the position needs rotating spindle wind wheel several angle of unit fastening system positioning device.At first, to shake hands 16 to mention, rotating spanner 17 makes to drive small gear 4 slowly and drive gearwheel 3 slowly and reclines, the mode starting electrical machinery retarder 8 that adopts point to start, make to drive small gear 4 slowly and drive gearwheel 3 slowly to align (tooth top is to teeth groove), pull spanner 17 again and be in the normal engaged state to making to drive gearwheel 3 slowly and drive small gear 4 slowly.This moment, latch 21 should be aimed at work shelves positioning hole 27 on the shift fork seat board 18, put down handle 16, under the effect of pressure spring 15 spring forces, in the firm insertion work shelves positioning hole 27 of latch 21.Simultaneously, limit switch 22 signal triggering, slow driving device is in running order, and master control system must not start unit.Starting electrical machinery retarder 8, driving speedup box output driving shaft 2 rotates, thereby drive the rotation of speedup box input shaft 1, main shaft, wheel hub and wind wheel, make the unit locking device can aligned position after locked unit, finally allow the safe condition Maintenance and Repair of staff at unit.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art need not creative work and just can design according to the present invention make many modifications and variations.Therefore, all technician in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology by the available technological scheme of logical analysis, reasoning, or a limited experiment.

Claims (5)

1. wind power speed-increasing gearbox comprises casing (23) and is arranged at output main shaft (2) in the described casing (23); The rear side of described casing (23) is provided with big end cap (5); It is characterized in that: the end of close described big end cap (5) one sides of described output main shaft (2) is fixed with drives gearwheel (3) slowly;
The end face arranged outside of described big end cap (5) has retarder (8); Be provided with in the output sleeve (24) of described retarder (8) and drive axle (6) slowly; The described axle (6) that drives slowly is connected by first flat key (7) with described output sleeve (24); Described first flat key (7) and described output sleeve (24) Spielpassung;
A described end that drives axle (6) slowly stretches into the inboard of described big end cap (5); The described inserting end (61) that drives axle (6) slowly be provided with can with described drive gearwheel (3) engagement slowly drive small gear (4) slowly;
The side of described big end cap (5) is provided with positioning hole (51); Be provided with " L " shape vertical shaft (10) in the described positioning hole (51); Described vertical shaft (10) comprises second end (102) that stretches out outer first end (101) of described big end cap (5) and place described big end cap (5) inboard; Described first end (101) is fixedlyed connected with spanner (17); Described second end (102) is provided with shift fork (9);
Described shift fork (9) comprises the joint (91) that is connected with described second end, and is used to stir described left shifting block (92) and the right shifting block (93) that drives small gear (4) slowly; The described small gear (4) that drives slowly is positioned between described left shifting block (92) and the right shifting block (93).
2. wind power speed-increasing gearbox as claimed in claim 1 is characterized in that: the side of described big end cap (5) is provided with limit switch (22); First end (101) end face of described vertical shaft (10) is fixedly connected with cover cap (12); Described cover cap (12) is provided with the boss (25) that can contact with the probe of described limit switch (22).
3. wind power speed-increasing gearbox as claimed in claim 1 is characterized in that: the joint (91) of described shift fork (9) is a coupling shaft, with described vertical shaft (10) Spielpassung; Described coupling shaft is by its shaft shoulder and jump ring (11) and described vertical shaft (10) axially locating.
4. wind power speed-increasing gearbox as claimed in claim 1 is characterized in that: be provided with the seat board (18) of fixedlying connected with described big end cap (5) between described spanner (17) and the described big end cap (5); Described seat board (18) is provided with room shelves positioning hole (26) and work shelves positioning hole (27); Described spanner (17) is provided with hinge last (28); Be provided with the latch (21) that can insert in described room shelves positioning hole (26) or the described work shelves positioning hole (27) in the described hinge last (28); Described latch (21) is fixedlyed connected with the handle (16) that places described spanner (17) one sides.
5. wind power speed-increasing gearbox as claimed in claim 4 is characterized in that: described hinge last (28) is a shoulder hole; Described latch (21) is provided with spring seat (29); Be provided with pressure spring (15) between the ladder surface of described hinge last (28) and the described spring seat (29).
CN2011102665951A 2011-09-09 2011-09-09 Wind power speed-up gear box Active CN102297100B (en)

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Application Number Priority Date Filing Date Title
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CN102297100B CN102297100B (en) 2013-01-23

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103114972A (en) * 2011-10-25 2013-05-22 西门子风力发电设备(上海)有限公司 Turning gear of high-power wind power generating set
CN103410683A (en) * 2013-08-22 2013-11-27 南车株洲电力机车研究所有限公司 High and low speed shaft turning gear of high power wind generation set and using method thereof
CN103791033A (en) * 2012-10-30 2014-05-14 吴小杰 Duplex double-arm type wind power speed increasing gearbox with bearings lubricated by grease
CN109026562A (en) * 2018-10-22 2018-12-18 国电联合动力技术有限公司 A kind of barring gear and its wind power generating set of Wind turbines integrated form

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2781083Y (en) * 2004-09-15 2006-05-17 徐州工程机械科技股份有限公司徐工研究院 Flange coupling quill shaft reducer
WO2007040186A1 (en) * 2005-10-03 2007-04-12 Ntn Corporation Gear and gear driving apparatus
CN202203061U (en) * 2011-09-09 2012-04-25 重庆齿轮箱有限责任公司 Wind power speed increasing box with slow driving device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2781083Y (en) * 2004-09-15 2006-05-17 徐州工程机械科技股份有限公司徐工研究院 Flange coupling quill shaft reducer
WO2007040186A1 (en) * 2005-10-03 2007-04-12 Ntn Corporation Gear and gear driving apparatus
CN202203061U (en) * 2011-09-09 2012-04-25 重庆齿轮箱有限责任公司 Wind power speed increasing box with slow driving device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103114972A (en) * 2011-10-25 2013-05-22 西门子风力发电设备(上海)有限公司 Turning gear of high-power wind power generating set
CN103791033A (en) * 2012-10-30 2014-05-14 吴小杰 Duplex double-arm type wind power speed increasing gearbox with bearings lubricated by grease
CN103410683A (en) * 2013-08-22 2013-11-27 南车株洲电力机车研究所有限公司 High and low speed shaft turning gear of high power wind generation set and using method thereof
CN103410683B (en) * 2013-08-22 2015-11-11 南车株洲电力机车研究所有限公司 A kind of high low speed reel car device of high-power wind turbine unit and using method thereof
CN109026562A (en) * 2018-10-22 2018-12-18 国电联合动力技术有限公司 A kind of barring gear and its wind power generating set of Wind turbines integrated form

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