CN102296404A - Green multi-fiber blended fabric - Google Patents
Green multi-fiber blended fabric Download PDFInfo
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- CN102296404A CN102296404A CN2010102050149A CN201010205014A CN102296404A CN 102296404 A CN102296404 A CN 102296404A CN 2010102050149 A CN2010102050149 A CN 2010102050149A CN 201010205014 A CN201010205014 A CN 201010205014A CN 102296404 A CN102296404 A CN 102296404A
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Abstract
The invention discloses a green multi-fiber blended fabric. The fabric is formed by blending corn fibers, bamboo pulp fibers and bamboo charcoal fibers in a certain ratio. The green multi-fiber blended fabric overcomes the defects of air tightness, slow dehumidification and mildewing because bacteria are easily propagated in cotton fibers and the like, and fully exerts the characteristics of the corn fibers, the bamboo pulp fibers and the bamboo charcoal fibers; and multiple fibers are skillfully fused together, so that the advantages of the raw materials are complementary, the strength of yarns is improved, and the fabric is healthy, fashionable, high-quality, multifunctional and environment-friendly.
Description
Technical field
The present invention relates to a kind of weaving face fabric, be specifically related to a kind of green multifilament blended fabric.
Background technology
The tame textile fabric in past mainly is a desire to purchase of going to win the consumer with the durable and outward appearance of lining.Along with improving constantly of people's living standard, healthy combining with fashion is that the consumer is needed, and family spins the cotton fiber that industry generally uses and has hygroscopicity preferably, and is soft next to the shin.It is slow also to have simultaneously airtight hydrofuge, and breed bacteria produces shortcoming such as go mouldy easily, can not satisfy people and pursue health, fashion, comfortable life requirement.
At present, a lot of household textile boards are all at the lining that uses zein fiber and other fiber blends.There are some problems in the blending that zein fiber is pure to be spun with other fiber in its spinning process, there is certain deficiency as the cohesive force between the fiber, spinning brute force, lining DIMENSIONAL STABILITY, health environment-friendly functional etc., the requirement that former simple natural fabric and synthetic fiber can not satisfy modern garment.
Summary of the invention
Goal of the invention: the objective of the invention is provides a kind of green multifilament blended fabric in order to solve the deficiencies in the prior art.
The technical solution used in the present invention: a kind of green multifilament blended fabric, it is to be formed by zein fiber, bamboo pulp fiber and bamboo-carbon fibre blending, warp thread is identical with weft yarn, by weight percentage, described zein fiber is that 25-35%, bamboo pulp fiber are that 35-45%, bamboo-carbon fibre are 2535%.
Zein fiber (acid fiber by polylactic) has the mercerising pool, good hand touch, transparency height, the advantage that strength, elastic is better than linen-cotton.It also has good recovery, wrinkle resistance, anti-pilling, flame retardancy.It seems that from the viewpoint of environmental protection the corn acid fiber by polylactic is won victory in synthetic fiber with its low raw material energy, zein fiber mainly is used in five general orientation such as clothing textiles, filling cotton, non-weaving cloth, carpet and family's decorations articles for use; If do not use abandon after, promptly can dissolve away after 12 years, be to belong to free of contamination fiber and aspect biodegradation, obtain high evaluation.
Bamboo does not have worm in growth period and storage period, there is not moth, there is not the phenomenon of rotting, illustrate natural antibiotic property is arranged himself, bamboo cellulose is adopted new technology in purification process, antibacterial material is adsorbed in the macromolecular chain not to be destroyed, add antiseptic with other fiber at last handling process essential distinction is arranged, the fabric of it bamboo fibre can not lose its antibiotic property through the cyclic washing Exposure to Sunlight yet, through the test of Japanese textile detection association, the bacterium of same quantity is examined under a microscope, in cotton, existence procreation on the xylon fabric, not only can not survive for a long time on bamboo fiber products, and reduce in a short time, antibiotic is the exclusive characteristic of bamboo pulp fiber.And it integrates cotton comfortableness, the moisture absorption drapability of viscose glue, the brute force of polyster fibre, and the gloss and the feel of silkiness arranged.
Bamboo-carbon fibre has superpower absorption affinity, and harmful substance such as PARA FORMALDEHYDE PRILLS(91,95), benzene, toluene, ammonia and dust can be brought into play absorption, decompose peculiar smell and disappear smelly effect.It can be emitting far-infrared, heat accumulation thermal, and temperature rise speed is faster than common cotton fabric.The high equilibrium moisture regain and the water retention rate of bamboo-carbon fibre have been given the ability of its damping.Bamboo-carbon fibre anion emission concentration height in addition, the content of mineral substances height is of value to healthy.
Spinning process and blending conceptual design:
Warp, weft yarn specification: zein fiber 25-35%/bamboo pulp fiber 35-45%/bamboo-carbon fibre 25-35% 40-60 props up
The twist/sth. made by twisting to: 113/10cm/Z
Spinning main technique flow process (known equipment and technology):
A002D type griping cotton machine → A035A type mixing and blowing machine → A036C type opener → A092A type cotton feeder → A076C type lapper → A186D type carding machine → A272F type drawing frame (two roads) → A456D type Speed frames → FA506 type fine spining machine → Autoconer338 type automatic winder.
Beneficial effect: select zein fiber, bamboo pulp fiber and the bamboo-carbon fibre blended union of environmental protection for use, make the performance advantage complementation of various fibers.Lining not only sucting wet air permeability is good, and feel is smooth, soft, shape-retaining ability is good, but and the raw material natural degradation, natural environmental protection, lining is comfortable and easy to wear, shows noblely graceful, has satisfied the demand that people pursue health, comfortable, fashionable life.
The specific embodiment
The invention will be further described below in conjunction with the specific embodiment:
Embodiment 1: 35% 40 of zein fiber 25%/bamboo pulp fiber 40%/bamboo-carbon fibres
With above-mentioned three kinds of fibers rolling respectively, after comb and parallel cotton fibers prior to spinning divides comb, carry out and close in drafting ratio in accordance with regulations.
1, blowing
Zein fiber, bamboo-carbon fibre and bamboo fibre all have characteristics such as fibre length is long, regularity good, free from foreign meter, become inclusion long-pending little with weight differential, and fundamental characteristics is similar, so adopt the bale plucker top box, the method that hopper is mixed, the job contract skill reaches fully mixed effect on the reasonable disposition.Adopt that many combs are fewly beaten, the Process configuration of few many pines that fall, dwindle spacing between the dirt rod and increase the hired roughneck, reduce hired roughneck's speed, prevent from excessively to hit and damage fiber, cause the increase of short flannel, the formation cotton knot to the spacing of dirt rod.A036C adopts kirschner beater, and rotating speed is 450r/min, and comprehensive hired roughneck's rotating speed is 900r/min, and rotation speed of the fan is 1200r/min, and the lap roller rotating speed is 13r/min, and it is 400g/m that lap is done quantitatively, lap length 34.2m, after measured lap heavy irregular be 1.1%.
2, comb and parallel cotton fibers prior to spinning
Zein fiber and length of bamboo fibre are long, and the length regularity is good, and is free from foreign meter.In order to reduce cotton knot, strengthen dividing comb, the comb and parallel cotton fibers prior to spinning worker takes suitably quantitatively, low velocity, the technology of spacing tightly, suitably reduces the rotating speed of licker-in and cylinder.Two kinds of fiber crimps are few, fibre cohesion is poor, web easily drops, and web shifts difficulty, so the reasonable disposition tension draft, reduce spacing between doffer and stripping roller, select rational cylinder doff clothing and cylinder doffer's differential surface speed for use, fiber is shifted smoothly, and install vaporific wetting apparatus additional in this work area, control the relative humidity of this Production Regional, guarantee the ordinary production of the carded sliver.
Main technologic parameters: it is 20.8g/5m that the carded sliver is done quantitative design, the cylinder rotating speed is 330r/min, and the licker-in rotating speed is 800r/min, and doffer's rotating speed is 20r/min, 5 of cylinder and cover plate space and are 0.18mm, 0.15mm, 0.15mm, 0.15mm, 0.18mm, and tension draft is 1.37.To do the cv% value be 3.8% to carded sliver uster bar after tested, the carded sliver heavy irregular be 4.5%.
3, drafting
For making various mixed with fibers even, and strip adoption three roads and closing:
Mix 1 :/5 meters of design dry weight 15.2 grams, by corn * 2 piece and close, bamboo fibre * 2 piece and and, bamboo-carbon fibre * 2 piece and closing, 1176 rev/mins of roller speeds, roller is apart from 13 * 16mm, yarn unevenness 18.2%.
Mix 2 :/5 meters of design dry weight 13.7 grams, 6 and close 1176 rev/mins of roller speeds, roller distance 13 * 16mm, yarn unevenness 17.1%.
Mix 1 :/5 meters of design dry weight 12.9 grams, 6 and close 1176 rev/mins of roller speeds, roller distance 13 * 16mm, yarn unevenness 14.1%.
4, rove
The rove operation will be noted the control of humiture, and twist factor is moderate, has both prevented that excessive spun yarn from going out hardhead, the misdraft when preventing too small spun yarn unwinding again, and will prevent equally influences roving yarn quality around roller around roller, reduces the formation of yarn defect.The rove roller also adopts elasticity tetrafluoro weaving coating, increases the gripping to fiber, and increases electric conductivity.To passage cleaned at regular intervals such as horn mouth, condensers, fliers, prevent that finish from gathering the destruction of causing sliver.Main technologic parameters: it is 5.08g/10m that rove is done quantitatively, and roving twist factor is 82, and back area draft is 1.18, and roller gauge is 26.5mm*29mm, and jaw is 6.5mm, after tested, the heavy irregular 0.6%-1.1% of rove, it is 5.7% that the uster bar is done cv%.
5, spun yarn
Spinning process by only proofreading and correct reel cage position and pressure, suitably increases reel cage pressure before getting on the bus on the FA506 fine spining machine, reinforcement is to the gripping of fiber, it is hardness rubber roll in 720 that roller is selected shore hardness for use, has both strengthened the control to fiber, prevents that again fiber from increasing broken end around roller and causing the yarn defect.Anti-geometric pattern A.B dual-component coating is adopted in the roller surface treatment, and reasonable disposition A.B component ratio cleans roller at every turn and adopts rubber roll anti-around cleaning agent cleaning roller surface, and preventing influences yarn quality around roller.Spun yarn is equipped with inferior light steel order and supporting steel traveler, reaches the minimizing filoplume, reduces the effect of broken end.Major parameter is: twist factor 379, and roller gauge 19 * 35mm, because the zein fiber brute force is low, the resultant yarn list is strong corresponding on the low side, 124 rev/mins of controls that roller speed is on the low side are to reduce spinning end breaking.
6, winder
Winder adopts the Autoconer338 automatic winder, and is not satisfactory in original automatic winder top connection, easily slippage, joint difficulty, and joint tension force is low, and tension difference is big, will certainly increase a large amount of short and thick details on cloth cover.And zein fiber and bamboo fiber blended product mainly are the top-weight fabrics of dress in summer, and a large amount of faults can have a strong impact on the appearance effect of dress ornament.Institute thinks and suitably underspeeds the raising joint quality, and the groove drum rotating speed is adjusted into 1200r/min, and to the back-twist tube of automatic winder, parts such as the piece of splicing renovate, and configuration is the clear technology of electricity reasonably.
Embodiment 2: 30% 60 of zein fiber 35%/bamboo pulp fiber 35%/bamboo-carbon fibres
With above-mentioned three kinds of fibers rolling respectively, after comb and parallel cotton fibers prior to spinning divides comb, carry out and close in drafting ratio in accordance with regulations.
1, blowing
Zein fiber, bamboo-carbon fibre and bamboo fibre all have characteristics such as fibre length is long, regularity good, free from foreign meter, become inclusion long-pending little with weight differential, and fundamental characteristics is similar, so adopt the bale plucker top box, the method that hopper is mixed, the job contract skill reaches fully mixed effect on the reasonable disposition.Adopt that many combs are fewly beaten, the Process configuration of few many pines that fall, dwindle spacing between the dirt rod and increase the hired roughneck, reduce hired roughneck's speed, prevent from excessively to hit and damage fiber, cause the increase of short flannel, the formation cotton knot to the spacing of dirt rod.A036C adopts kirschner beater, and rotating speed is 450r/min, and comprehensive hired roughneck's rotating speed is 900r/min, and rotation speed of the fan is 1200r/min, and the lap roller rotating speed is 13r/min, and it is 400g/m that lap is done quantitatively, lap length 34.2m, after measured lap heavy irregular be 1.1%.
2, comb and parallel cotton fibers prior to spinning
Zein fiber and length of bamboo fibre are long, and the length regularity is good, and is free from foreign meter.In order to reduce cotton knot, strengthen dividing comb, the comb and parallel cotton fibers prior to spinning worker takes suitably quantitatively, low velocity, the technology of spacing tightly, suitably reduces the rotating speed of licker-in and cylinder.Two kinds of fiber crimps are few, fibre cohesion is poor, web easily drops, and web shifts difficulty, so the reasonable disposition tension draft, reduce spacing between doffer and stripping roller, select rational cylinder doff clothing and cylinder doffer's differential surface speed for use, fiber is shifted smoothly, and install vaporific wetting apparatus additional in this work area, control the relative humidity of this Production Regional, guarantee the ordinary production of the carded sliver.
Main technologic parameters: it is 20.8g/5m that the carded sliver is done quantitative design, the cylinder rotating speed is 330r/min, and the licker-in rotating speed is 800r/min, and doffer's rotating speed is 20r/min, 5 of cylinder and cover plate space and are 0.18mm, 0.15mm, 0.15mm, 0.15mm, 0.18mm, and tension draft is 1.37.To do the cv% value be 3.8% to carded sliver uster bar after tested, the carded sliver heavy irregular be 4.5%.
3, drafting
For making various mixed with fibers even, and strip adoption three roads and closing:
Mix 1 :/5 meters of design dry weight 15.2 grams, by corn * 2 piece and close, bamboo fibre * 2 piece and and, bamboo-carbon fibre * 2 piece and closing, 1176 rev/mins of roller speeds, roller is apart from 13 * 16mm, yarn unevenness 18.2%.
Mix 2 :/5 meters of design dry weight 13.7 grams, 6 and close 1176 rev/mins of roller speeds, roller distance 13 * 16mm, yarn unevenness 17.1%.
Mix 1 :/5 meters of design dry weight 12.9 grams, 6 and close 1176 rev/mins of roller speeds, roller distance 13 * 16mm, yarn unevenness 14.1%.
4, rove
The rove operation will be noted the control of humiture, and twist factor is moderate, has both prevented that excessive spun yarn from going out hardhead, the misdraft when preventing too small spun yarn unwinding again, and will prevent equally influences roving yarn quality around roller around roller, reduces the formation of yarn defect.The rove roller also adopts elasticity tetrafluoro weaving coating, increases the gripping to fiber, and increases electric conductivity.To passage cleaned at regular intervals such as horn mouth, condensers, fliers, prevent that finish from gathering the destruction of causing sliver.Main technologic parameters: it is 5.08g/10m that rove is done quantitatively, and roving twist factor is 82, and back area draft is 1.18, and roller gauge is 27mm*32mm, and jaw is 6.5mm, after tested, the heavy irregular 0.6%-1.1% of rove, it is 5.7% that the uster bar is done cv%.
5, spun yarn
Spinning process by only proofreading and correct reel cage position and pressure, suitably increases reel cage pressure before getting on the bus on the FA506 fine spining machine, reinforcement is to the gripping of fiber, it is hardness rubber roll in 720 that roller is selected shore hardness for use, has both strengthened the control to fiber, prevents that again fiber from increasing broken end around roller and causing the yarn defect.Anti-geometric pattern A.B dual-component coating is adopted in the roller surface treatment, and reasonable disposition A.B component ratio cleans roller at every turn and adopts rubber roll anti-around cleaning agent cleaning roller surface, and preventing influences yarn quality around roller.Spun yarn is equipped with inferior light steel order and supporting steel traveler, reaches the minimizing filoplume, reduces the effect of broken end.Major parameter is: twist factor 379, and roller gauge 19 * 35mm, because the zein fiber brute force is low, the resultant yarn list is strong corresponding on the low side, 124 rev/mins of controls that roller speed is on the low side are to reduce spinning end breaking.
6, winder
Winder adopts the Autoconer338 automatic winder, and is not satisfactory in original automatic winder top connection, easily slippage, joint difficulty, and joint tension force is low, and tension difference is big, will certainly increase a large amount of short and thick details on cloth cover.And zein fiber and bamboo fiber blended product mainly are the top-weight fabrics of dress in summer, and a large amount of faults can have a strong impact on the appearance effect of dress ornament.Institute thinks and suitably underspeeds the raising joint quality, and the groove drum rotating speed is adjusted into 1000r/min, and to the back-twist tube of automatic winder, parts such as the piece of splicing renovate, and configuration is the clear technology of electricity reasonably.
Claims (1)
1. green multifilament blended fabric, it is characterized in that it is to be formed by zein fiber, bamboo pulp fiber and bamboo-carbon fibre blending, warp thread is identical with weft yarn, by weight percentage, described zein fiber is that 25-35%, bamboo pulp fiber are that 35-45%, bamboo-carbon fibre are 25-35%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102050149A CN102296404A (en) | 2010-06-22 | 2010-06-22 | Green multi-fiber blended fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102050149A CN102296404A (en) | 2010-06-22 | 2010-06-22 | Green multi-fiber blended fabric |
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| Publication Number | Publication Date |
|---|---|
| CN102296404A true CN102296404A (en) | 2011-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102050149A Pending CN102296404A (en) | 2010-06-22 | 2010-06-22 | Green multi-fiber blended fabric |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102586994A (en) * | 2012-02-24 | 2012-07-18 | 苏州市伸越纺织贸易有限公司 | Natural blended color healthy underwear fabric |
| CN105700717A (en) * | 2015-12-30 | 2016-06-22 | 耿翠英 | Environment friendly mouse mat for computer |
-
2010
- 2010-06-22 CN CN2010102050149A patent/CN102296404A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102586994A (en) * | 2012-02-24 | 2012-07-18 | 苏州市伸越纺织贸易有限公司 | Natural blended color healthy underwear fabric |
| CN105700717A (en) * | 2015-12-30 | 2016-06-22 | 耿翠英 | Environment friendly mouse mat for computer |
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| PB01 | Publication | ||
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Application publication date: 20111228 |