CN102294730B - Production method of porous insulation block - Google Patents
Production method of porous insulation block Download PDFInfo
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- CN102294730B CN102294730B CN 201110191721 CN201110191721A CN102294730B CN 102294730 B CN102294730 B CN 102294730B CN 201110191721 CN201110191721 CN 201110191721 CN 201110191721 A CN201110191721 A CN 201110191721A CN 102294730 B CN102294730 B CN 102294730B
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- conveying device
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000009413 insulation Methods 0.000 title claims abstract description 29
- 238000005266 casting Methods 0.000 claims abstract description 21
- 238000004321 preservation Methods 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 10
- 238000010276 construction Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 230000000474 nursing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 6
- 238000010923 batch production Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The invention discloses a production method of a porous insulation block. The production method is characterized in that production is carried out on a block production line with a conveying device by utilizing a split-type mould, wherein the mould comprise a male mould, a female mould and a support plate, the male mould is provided with a casting lug used for forming a hole of an insulation block, the male mould is arranged on the lower part of the conveying device of the building block production line, the support plate is provided with a hole matched with the casting lug on the male mould, the female mould is in a frame-type structure and can be assembled on the upper part of the support plate, and the male mould, the support plate and the female mould are assembled into a building block mould during production; then concrete is poured into the mould or hard concrete is placed and distributed in the mould; and then the concrete in the mould is evenly vibrated or shaken; and finally demoulding is carried out, the male mould moves downward, the female mould moves upward, and the moulded insulation block is demoulded on the support plate of the conveying device. The production method disclosed by the invention is simple and has high production efficiency and good and stable product quality; and by using the production method, full-automatic flow line production can be realized.
Description
Technical field
The present invention relates to a kind of production method of insulation blocks, particularly a kind of production method with insulation blocks of porous.
Background technology
Along with the popularization day by day of building energy conservation, heat-preservation building blocks with multiple holes has been widely used in various buildings.At present, be to adopt in fixing forming cavity to dose the block forming material mostly when utilizing production line to produce heat-preservation building blocks with multiple holes in industry, then through vibration, compacting aftershaping, then mould is shifted out above building block, carry out the demoulding.The defective that the method exists is: the production that is only applicable to the dry concrete material, can't realize the production of casting type method, the product curing requirements of its production is strict, unstable product quality, the mould pull-out resistance is large, the building block block easily changes because bearing unbalanced pressure, and the method is not easy to realize full-automatic assembly line production, and production efficiency is low.
Summary of the invention
In order to overcome above shortcomings in prior art, the invention provides a kind of production method of new heat-preservation building blocks with multiple holes, it not only is applicable to the dry forming materials but also be applicable to the large forming materials of casting type mobility.Utilize it to produce heat-preservation building blocks with multiple holes simple, convenient, can realize the full-automatic assembly line production of insulation blocks, production efficiency is high, good product quality and stable, and curing requirements relatively more is adapted to batch production production.
The present invention is achieved by the following technical solution: a kind of production method of heat-preservation building blocks with multiple holes, its special character is: it is to utilize Split type die to produce having on the block production line of conveying device, described mould comprises androtype, female mould, supporting plate, described androtype has the casting lug thereon for the hole of molded heat insulation building block, it is arranged on the conveying device bottom of described block production line, described female mould is closed-in construction, described supporting plate have with described androtype on the suitable hole of casting lug thereon, its production stage is as follows:
1) group mould is placed on the corresponding described androtype of described supporting plate on the conveying device of described block production line, and described female mould is assemblied on described supporting plate, and described androtype rises to coordinate with described supporting plate and female mould on described conveying device bottom and is combined into building block mould;
2) cloth, cast concrete or lay dry concrete in the described mould;
3) with the concrete vibrating in mould evenly or vibrations, the pressure of shaking;
4) demoulding, described androtype moves down, and moves on described female mould, and the insulation blocks demoulding after moulding is on the supporting plate on described conveying device.
In the present invention, androtype consists of building block mould with female mould and supporting plate after rising on the conveying device bottom of block production line, the hole of building of the casting lug thereon molded heat insulation on androtype wherein, and the shape of this casting lug thereon and quantity are decided according to the design in the hole on insulation blocks.The shape of female mould is decided according to the configuration design of building block.
For the ease of automated production, insulation blocks and supporting plate after adopting conveying mechanical arm with the demoulding in the present invention overlay on nursing frame together.Described conveying mechanical arm can adopt prior art.
In the present invention, the hole on the insulation blocks of institute's moulding can be through hole, can be also that an end is the non-through hole of blind hole.For the wherein end in the hole that can make institute's moulding is blind hole, the height of the casting lug thereon of described androtype is less than the height of described female mould.Its upper end, hole on the insulation blocks of institute's moulding is blind hole.
The invention has the beneficial effects as follows: the invention solves the technical barrier of casting type block forming automated production, realized the automated production of casting type block forming.The group mould mode of tearing open up and down simultaneously of the present invention, effectively reduced ejection resistance, greatly reduce the withdrawal force of mould, changed the mould pull-out resistance that equidirectional form removal in the past brings large, block bears under unbalanced pressure condition the building block block defective such as easily change.In addition, the present invention is applicable to the pouring concrete type production of the large ratio of mud, and the aquation of building block is more abundant, and the curing requirements relative reduce more can adapt to batch production production, and product appearance quality and inherent quality are better.The present invention is particularly useful for the production that can not adopt the lightweight concrete insulation blocks that shakes molded of the porous type aggregate mixs such as glass bead, also is applicable to the dry concrete molding production process simultaneously.
Description of drawings
Fig. 1 is the schematic diagram of embodiment 1;
Fig. 2 is the front view of the androtype in embodiment 1;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural representation of the female mould in embodiment 1;
Fig. 6 is the structural representation of the supporting plate in embodiment 1;
Fig. 7 is die assembly schematic diagram in embodiment 1;
Fig. 8 is the structural representation of the heat-preservation building blocks with multiple holes of production in embodiment 1;
In figure, 1, conveying device, 2, female mould, 3, supporting plate, 4, androtype, 5, casting lug thereon.
The specific embodiment
The present invention is further illustrated below by non-limiting embodiment:
Embodiment 1
As shown in drawings, a kind of production method of heat-preservation building blocks with multiple holes, it is to utilize Split type die to produce on the block production line with conveying device 1.Described Split type die comprises androtype 4, female mould 2, supporting plate 3, and androtype 4 has the casting lug thereon 5 for the hole of molded heat insulation building block, and androtype 4 is arranged on the bottom of conveying device 1.Supporting plate 3 is a porous flat plate, its have with androtype 4 on the suitable hole of casting lug thereon 5.Female mould 2 is closed-in construction, and it can be assemblied in supporting plate 3 tops.The present embodiment is take heat-preservation building blocks with multiple holes shown in Figure 8 as example, the quantity of the casting lug thereon 5 on androtype 4 and arrange and can decide according to the design in the hole of the insulation blocks of actual production, and the shape of female mould 2 can be decided according to the configuration design of the insulation blocks of actual production.
Its production stage is as follows:
1) the group mould, be placed on the corresponding androtype 4 of supporting plate 3 on the conveying device 1 of block production line, and female mould 2 is assemblied on supporting plate 3, rises to coordinate with described supporting plate 3 and female mould 2 on described androtype 4 self-conveying apparatus 1 bottoms to be combined into building block mould;
2) cloth, cast concrete or lay dry concrete in the described mould;
3) with the concrete vibrating in mould evenly or vibrations, the pressure of shaking;
4) demoulding, described androtype 4 moves down, and moves on described female mould 2, and the insulation blocks demoulding after moulding is on the supporting plate 3 on described conveying device 1.
For the ease of automated production, can overlay on nursing frame together by insulation blocks and the supporting plate after with the demoulding by conveying mechanical arm.Described conveying mechanical arm can adopt prior art.Certainly, the present invention's insulation blocks and the supporting plate of mode of movement after with the demoulding that also can adopt other is transported to subsequent processing together.
Other parts in the present embodiment adopt prior art, do not repeat them here.
Have difformity for the ease of making, the insulation blocks of quantity and different arrangement modes, the androtype in the present embodiment, female mould and supporting plate all can carry out different designs according to insulation blocks, are not limited to the structure shown in embodiment.
In the present invention, the hole on the insulation blocks of institute's moulding can be through hole, can be also that an end is the non-through hole of blind hole.When the hole on the insulation blocks of moulding was through hole, the height of the casting lug thereon 5 on androtype 4 should equal the height of female mould 2.When the hole that needs moulding wherein an end is blind hole the time, the height of the casting lug thereon 5 on described androtype 4 should be less than the height of described female mould 2.
Utilize the present invention to produce heat-preservation building blocks with multiple holes simple, convenient, can realize the full-automatic assembly line production of insulation blocks, production efficiency is high, good product quality and stable, it not only is applicable to the large forming materials of casting type mobility but also is applicable to the dry forming materials, is adapted to very much batch production production.
Claims (3)
1. the production method of a heat-preservation building blocks with multiple holes, it is characterized in that: it is to utilize Split type die to produce having on the block production line of conveying device, adopt and tear up and down group mould mode assembly jig open, described mould comprises androtype (4), female mould (2), supporting plate (3), described androtype (4) has the casting lug thereon (5) for the hole of molded heat insulation building block, it is arranged on the conveying device bottom of described block production line, described female mould (2) is closed-in construction, described supporting plate (3) have with described androtype (4) on the suitable hole of casting lug thereon (5), its production stage is as follows:
1) group mould, described supporting plate (3) and described androtype (4) are placed on the conveying device of described block production line accordingly, described female mould (2) is assemblied on described supporting plate (3), and described androtype (4) rises to coordinate with described supporting plate (3) and female mould (2) on described conveying device bottom and is combined into building block mould;
2) cloth, cast concrete or lay dry concrete in the described mould;
3) with the concrete vibrating in mould evenly or vibrations, the pressure of shaking;
4) demoulding, described androtype (4) moves down, and moves on described female mould (2), and the insulation blocks demoulding after moulding is on the supporting plate on described conveying device (3).
2. the production method of heat-preservation building blocks with multiple holes according to claim 1 is characterized in that: insulation blocks and supporting plate (3) after adopting conveying mechanical arm with the demoulding overlay on nursing frame together.
3. the production method of heat-preservation building blocks with multiple holes according to claim 1 and 2, it is characterized in that: the height of the casting lug thereon (5) of described androtype (4) is less than the height of described female mould (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110191721 CN102294730B (en) | 2011-07-08 | 2011-07-08 | Production method of porous insulation block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110191721 CN102294730B (en) | 2011-07-08 | 2011-07-08 | Production method of porous insulation block |
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| Publication Number | Publication Date |
|---|---|
| CN102294730A CN102294730A (en) | 2011-12-28 |
| CN102294730B true CN102294730B (en) | 2013-05-08 |
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| CN 201110191721 Active CN102294730B (en) | 2011-07-08 | 2011-07-08 | Production method of porous insulation block |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102628303B (en) * | 2012-05-10 | 2014-07-30 | 镇江奥力聚氨酯机械有限公司 | Continuous production method for aerated concrete sandwiched polyurethane foam building blocks |
| CN103341907A (en) * | 2013-06-20 | 2013-10-09 | 浙江海天建设集团有限公司 | Die and construction method for utilizing building wastes to prefabricate triangular building blocks |
| CN104325553B (en) * | 2014-11-21 | 2016-09-14 | 山东七星实业有限公司 | A kind of heat insulation building block automatic assembly line |
| CN104908146A (en) * | 2015-06-30 | 2015-09-16 | 瓮安县新发建材有限责任公司 | Brick forming device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1061180A (en) * | 1990-11-02 | 1992-05-20 | 浙江工学院 | Hydraulic machine for fourming of hollow brick by use of semidry press process |
| CN2217493Y (en) * | 1993-05-05 | 1996-01-17 | 钱纪春 | Hydraulic fully-automatic concrete small block-forming machine |
| CN2808500Y (en) * | 2005-05-12 | 2006-08-23 | 刘燕明 | Hydraulic hollow brick movable combined counter die |
| CN201172254Y (en) * | 2008-03-03 | 2008-12-31 | 郑州三和重工机械有限公司 | Brick press for fly ash brick with blind hole |
| CN201350659Y (en) * | 2009-02-14 | 2009-11-25 | 桑韧 | Compound heat insulation block making machine |
| CN201784025U (en) * | 2010-09-20 | 2011-04-06 | 刘发清 | Hollow building block forming machine |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20111228 Assignee: LIAONING YATAI NEW BUILDING MATERIAL TECHNOLOGY Co.,Ltd. Assignor: Zhang Jianxing Contract record no.: 2012210000105 Denomination of invention: Production method of porous insulation block License type: Exclusive License Record date: 20120727 |
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Assignee: LIAONING YATAI NEW BUILDING MATERIAL TECHNOLOGY Co.,Ltd. Assignor: Zhang Jianxing Contract record no.: 2012210000105 Date of cancellation: 20150122 |
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Application publication date: 20111228 Assignee: YINGKOU YATAIMEI PRODUCT RESEARCH DEVELOPMENT Co.,Ltd. Assignor: Zhang Jianxing Contract record no.: 2015210000002 Denomination of invention: Production method of porous insulation block Granted publication date: 20130508 License type: Exclusive License Record date: 20150126 |
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Effective date of registration: 20200928 Address after: No.1 Yuhua Road, Huashan Industrial Park, Licheng District, Jinan City, Shandong Province Patentee after: SHANDONG QIXING INDUSTRIAL Co.,Ltd. Address before: 250108, 1 Yuhua Road, Huashan Town, Licheng District, Shandong, Ji'nan Patentee before: Zhang Jianxing |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Production method of porous thermal insulation block Effective date of registration: 20230106 Granted publication date: 20130508 Pledgee: Bank of Beijing Co.,Ltd. Jinan Branch Pledgor: SHANDONG QIXING INDUSTRIAL Co.,Ltd. Registration number: Y2023980030453 |