A kind of large current fuse
Technical field
The present invention relates to a kind of large current fuse, particularly the large current fuse of a kind of protecting secondary battery being operated under low-voltage
Background technology
In recent years, the technological development of secondary cell is showing improvement or progress day by day, wherein for the electrokinetic cell of various uses also along with growing up.Electric bicycle, tour bus, big bus, electric automobile, communication, post and telecommunications, railway, the fields such as military boats and ships, it,, by driving the flourish of whole dynamic lithium battery industry, is being promoted with green, and environmental protection is pollution-free, the high efficiency new forms of energy that can recycle.Generally, the discharging current of these power battery pack is all more than tens amperes, and what have even reaches hundreds of ampere.Due to being widely used of electrokinetic cell, produced a problem that discharging and recharging of power battery pack protected.For example occurred a kind of power battery management system that has electronic circuit to form, it is the system of being switched by a kind of contactor of electronic circuit control.But this contactor volume is larger, cost is relatively high, and owing to adopting contact incoming current to cut off, also there will be contact to bear the ability of electric current simultaneously, and the hidden danger brought of self-contact resistance.
Summary of the invention
A kind of large current fuse of the present invention, it comprises:
Main fuse-link, consists of many low-melting alloy silks, is filled with the disconnected agent of fluxing of shrinking to two end electrodes for after causing melting alloy wire in the surrounding of B alloy wire;
Pair of metal electrodes (6) and (7);
Two resistive heaters (8) and (9);
One compact temperature fuse (10), for disconnecting the power supply of heater (8) and (9);
Two metal electrode arranged parallel, one direction of above-mentioned metal electrode is designed to the welding bar (11a) of pectination and (11b), many low-melting alloy silks (3) are connected to welding bar (11a) default on two above-mentioned metal electrodes and (11b) upper in parallel, and many low-melting alloy silks form the main fuse-link of a large current fuse;
Between heater and metal electrode, there is direct heat transmission; By flexible cord, two resistive heaters are together in parallel, connect with above-mentioned Thermal Cutoffs (10) again, stretch out as lead-out wire (14) one end that does not connect heater of Thermal Cutoffs (10), and stretch out with lead-in wire (15) one end that is not connected Thermal Cutoffs of above-mentioned be connected in parallel two resistive heaters (8) and (9).
Further:
The design of the large current fuse that a kind of protecting secondary battery is used is that it has one group of main fuse-link consisting of many low-melting alloy silks, pair of L-shaped metal plate electrode, a nonmetal supporting seat, two resistive heaters, a Thermal Cutoffs, a non-metal shell.Nonmetal supporting seat is used for fixing metal plate electrode, and makes two plate electrodes parallel fixing.One direction of L shaped metal electrode is designed with a splicing ear going out as high-current leading, in another direction of L shaped metal electrode, be designed with the welding bar of pectination, be used for fixing low-melting alloy silk, form main fuse-link, the radical of low-melting alloy silk in parallel is more, and the nominal operation circuit that can bear is just larger.In two positions up and down of nonmetal supporting seat, be designed with sunk die cavity part, be used for placing resistive heater and Thermal Cutoffs element; Conventionally two large current terminals of this large current fuse are connected in main circuit as main fuse, when the fault current of control circuit sensing is excessive or during excess Temperature, thereby by control circuit, control the power supply that junction closure is connected resistive heater, the intensification of heater impels main fuse quick fuse.
For a kind of last safeguard protection than using the good a kind of large current fuse of A.C. contactor as batteries is provided.Particularly be different from the large current fuse of a kind of secondary cell of general large current fuse.The manufacturing technology of this large current fusing body is based upon in the technical foundation of manufacturing Thermal Cutoffs, and adopts the many temperature sensitive low-melting alloy silk current fusing bodies that form in parallel, so both can improve current carrying capacity.In order to promote the quick fuse of electric current fuse, be designed with and adopt heating resistor near parallel pole, the heat that heating resistor produces passes to rapidly current fusing body so that fusing by parallel pole.It is rapid that this large current fuse has fusing time, and volume is little, over-current protection device easy to install and use.
The large current fuse of the designed protecting secondary battery of the present invention, can produce the large current fuse of 100 amperes of even larger rated operational currents.And the disposable cut-out principal current of energy, with support equipment, avoid because occurring that abnormal factors causes the accidents such as fire and even blast.The set heater in respect of impelling main fuse-link quick fuse of the present invention, compares with large contactor, there is no shell, and volume is little, simple in structure, and compactness is easy for installation.In addition, this fuse that reaches 100 amperes of working direct currents, also can tolerate the pulse current of 8/20 more than 100 kilo-amperes microsecond waveforms, is expected to obtain in shocking preventing technology field application.
The present invention be equivalent to a kind of disposable cut-out fault current and can not be again closed cut-out switch.
Accompanying drawing explanation
Fig. 1 is circuit diagram of the present utility model;
Fig. 2 is the general assembly schematic diagram of embodiment 1;
Fig. 3 is the composition structural representation of the main temperature fuse of embodiment 1;
Fig. 4 is electrode and the B alloy wire schematic diagram in parallel in the main temperature fuse of embodiment 1;
Fig. 5 a, Fig. 5 b are the stereograms of the not built-in little Thermal Cutoffs of embodiment 1 and positive two angles of the non-metal case supporting seat of heater; Fig. 5 c is the stereogram in the built-in little Thermal Cutoffs of embodiment 1 and the non-metal case supporting seat front of heater;
Fig. 6 a is the stereogram of the nonmetal supporting seat reverse side of the not built-in little Thermal Cutoffs of embodiment 1 and heater;
Fig. 6 b is the stereogram of the nonmetal supporting seat reverse side of the built-in little Thermal Cutoffs of embodiment 1 and heater;
Fig. 7 is the electrode structure schematic diagram of embodiment 1;
Fig. 8 is the circuit diagram of embodiment 2;
Fig. 9 is the structure general assembly schematic diagram of embodiment 2;
Figure 10 embodiment 2 clamping support schematic diagrames;
Figure 11 is to be the composition structural representation of the main temperature fuse of embodiment 2;
Embodiment
Embodiment 1:
1 to 6 pair of the specific embodiment of the present invention is further narrated by reference to the accompanying drawings now, in accompanying drawing 1, is concrete preferred implementation of the present invention.The large current fuse that this protecting secondary battery is used comprises one group of main fuse-link consisting of many low-melting alloy silks (3), also can be described as main temperature fuse (1), and the fusion temperature of the low-melting alloy of the present embodiment is 130 ℃, pair of L-shaped metal plate electrode (6) and (7), a non-metal shell (4), a nonmetal supporting seat (5), two resistive heaters (8) and (9), a compact temperature fuse (10) forms, the notch (16a) of (6) or (7) use that above-mentioned nonmetal supporting seat (5) is designed to have fixed metal electrode, (16b), do not need special measure just pair of metal electrodes can be fixed, make the two metal plate electrodes can arranged parallel, above-mentioned L shaped metal plate electrode (6) and a direction of (7) are designed with a pilot hole (6a), (7a), be used as the splicing ear that large electric current is externally drawn, another direction of above-mentioned L shaped metal plate electrode is designed with the welding bar (11a) of comb shape and (11b), welding is respectively provided with hole (18) on bar and is used for positioning welding low-melting alloy silk (3), form main fuse-link, in the front position of above-mentioned nonmetal supporting seat (5), be designed with sunk die cavity part (12a) and (12c), in die cavity (12a), place resistive heater (8), in the reverse side position of above-mentioned nonmetal supporting seat (5), be designed with sunk die cavity part (12b), and in die cavity (12b), place resistive heater (9), and in die cavity (12c), place compact temperature fuse (10), between heater and metal plate electrode, there is heat transfer effect rapidly, by two apertures (13a) default in nonmetal supporting seat with (13b), by flexible cord, two resistive heaters are together in parallel, be together in series with above-mentioned Thermal Cutoffs (10) again, be placed in the sunk die cavity of nonmetal supporting seat, it is outside that one end that does not connect heater of Thermal Cutoffs (10) reaches nonmetal supporting seat, as lead-out wire (14), it is outside that one end that is not connected Thermal Cutoffs of above-mentioned be connected in parallel two resistive heaters (8) and (9) reaches nonmetal supporting seat with lead-in wire (15), 8 low-melting alloy silks (3) by means of the location of hole (13) be connected in parallel default on two above-mentioned metal electrodes 4 welding bars (11a) and (11b) on, article 4, welding bar forms pectination, 8 low-melting alloy silks form the main fuse-link of a large current fuse, surrounding at low-melting alloy silk inserts a kind of disconnected agent (2) of fluxing, use again above-mentioned nonmetallic, for example the shell of engineering plastics (4) covers fuse-link part is airtight, and is tied with nonmetal supporting seat.Then, by the hole (20) of passing through in nonmetal support, with epoxy resin (19), non-metal shell sealing is formed to a closed containing cavity, main fuse-link and special resin that 8 B alloy wires (3) form in cavity volume, have been comprised, epoxy resin also fills up the recessed position of (5) two faces of nonmetal supporting seat simultaneously substantially, both make metal electrode no longer move, also improved the outward appearance of product; The internal cavity of above-mentioned non-metal shell (4) is divided into 4 little cavity volumes by built-in 3 twigs of the chaste tree (17), 4 welding bars (11a) and (11b) and the B alloy wire having welded (3) have been respectively charged into, 3 twigs of the chaste tree are gathered together under the effect of gravity for preventing the B alloy wire after fusing, to guarantee that B alloy wire disconnects thoroughly.
In design of the present invention, use a compact temperature fuse (10) and resistive heater (8), (9) to be in series, in order not allow resistive heater also cross and work long hours after principal current is cut off, the break-off signal of compact temperature fuse (10) is higher than the break-off signal of the B alloy wire of main fuse-link (3), to guarantee that the B alloy wire (3) of main fuse-link first disconnects.
When this large current fuse is used for to the protection of secondary cell, because main fuse body of the present invention can bear the rated operational current of tens amperes and even hundreds of ampere and normally work, once the charging voltage that is detected secondary cell by control circuit, cross high dangerous phenomenon, just can send control command, thereby connect the circuit of resistive heater, make heater heating, while heat being transmitted to main fuse-link by metal electrode, impel after the fusing of all low-melting alloy silk under the effect of disconnected agent (2) of fluxing and disconnect, like this, the safety assurance just providing to secondary cell.Use large current fuse as the performer that cuts off fault current, more convenient than the installation of use contactor, economy, and also volume is also little many.If need, obtain larger operating current, as long as increase the radical of low-melting alloy silk, just can reach.
Embodiment 2:
As shown in Fig. 7 to Fig. 8, its structure is similar with embodiment 1, and as shown in Figure 7, the structure of main temperature fuse (1) is identical for its circuit structure, difference is that supporting seat (27) sets up a compact temperature fuse (28), and its two lead-in wires are independent outwards draws;
In structure, resistive heater (26) and metal plate electrode (7) laminating, and it is permanent fixing to adopt rivet (22) to carry out, between heater and metal plate electrode, there is direct heat conduction, same resistive heater (25) and metal plate electrode (6) laminating, also adopt rivet to be fixed; Nonmetal supporting seat (27) is provided with notch (16a), (16b) equally, is used for fixing metal plate electrode (6), (7); In nonmetal supporting seat (27) inside, be also provided with two grooves, groove (23) is used for fixing compact temperature fuse (10), its effect is identical with its effect in embodiment 1, and groove (24) is used for fixing another compact temperature fuse (28), this compact temperature fuse (28) can outer signal circuit, when the temperature of experiencing whole fuse reaches its fusing-off temperature, disconnect, play warning function; After completing above-mentioned assembling, by curable nonmetallic materials, fill the inner chamber of nonmetal supporting seat (27), thereby form a firmly integral body.
These are only the specific embodiment of the present invention, but design concept of the present invention is not limited to this, all unsubstantialities that utilizes this design to carry out the present invention are changed, and all should belong to the behavior of invading protection range of the present invention.