CN102287401A - Arc plate blade with ladder-shaped variable thicknesses - Google Patents

Arc plate blade with ladder-shaped variable thicknesses Download PDF

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Publication number
CN102287401A
CN102287401A CN2011102321624A CN201110232162A CN102287401A CN 102287401 A CN102287401 A CN 102287401A CN 2011102321624 A CN2011102321624 A CN 2011102321624A CN 201110232162 A CN201110232162 A CN 201110232162A CN 102287401 A CN102287401 A CN 102287401A
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China
Prior art keywords
blade
thickness
arc plate
root
circular arc
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CN2011102321624A
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CN102287401B (en
Inventor
贺秋冬
肖淑芬
丁涛
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Hubei Engineering University
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XIAOGAN COLLEGE
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Abstract

The invention relates to an arc plate blade with ladder-shaped variable thicknesses. The arc plate blade comprises a basic layer and a thickening layer, wherein the thickening layer is formed on the basis of the basic layer with the same thickness, the thickness of the blade is thickened step by step from top to root, the thickness values appear as a ladder shape, and the arc plate blades are uniformly distributed on the hub of the fan impeller. In the invention, when the impeller is running, load-stress on a unit area cannot be continuously increased when load on each section of the blade from top to root is continuously increased, thus fractures caused by excessive stress on the root of the blade in the running of the impeller can be prevented. The arc plate blade provided by the invention can be applied to an axial-flow type ventilator, especially for the axial-flow type ventilator with a large-diameter high-speed impeller.

Description

The circular arc plate blade that the thickness stepped shaft changes
Affiliated technical field
The invention belongs to field of fluid machinery, relate to a kind of blade of propeller fan.
Background technique
Blower fan be will rotation mechanical energy convert gas pressure energy and kinetic energy to, and the general machinery equipment that gas delivery is gone out; Propeller fan converts the mechanical energy of rotation to gas pressure energy and kinetic energy, and gas is axially introduced by blower fan and the machinery from axially transferring out.Impeller is the critical component of the realization mechanical energy conversion of blower fan, is made up of blade and wheel hub.The blade profile of blade has wing blade and circular arc plate shape.
Known circular arc plate blade is a uniform thickness, i.e. consistency of thickness on any cross section of whole blade from the root to the top.When fan operation, blade high speed rotating, blade are subjected to the effect of a plurality of power such as centrifugal force, aerodynamic force, gravity.Under the comprehensive function of these power, stressed continuing to increase on the leaf cross-section from the top to the root, because of vane thickness constant, cause the stressed-stress on the unit area from the top to the root to continue to increase, stress minimum on the cross section of top as a result, big more near its stress of root more, the stress maximum on the root cross section (even the chord length of root increases to some extent than the bigger cross-section area that makes in top, normally result is still so).Therefore, blade ruptures at root easily, and is especially big at impeller diameter, rupture at root easily when rotating speed is high.
The leaf destruction problem of this situation can not solve by the method that strengthens whole blade thickness, because after the whole blade thickening, its quality increases, the centrifugal force that plays a major role increases in proportion, and the stress on the cross section is almost constant as a result.Therefore, general by changing blade material (adopting the material that intensity is higher or density is littler) or use wing blades instead and deal with problems, but this can increase product cost or increasing manufacture difficulty.
Summary of the invention
In order to overcome the deficiency of existing circular arc plate blade, the invention provides a kind of circular arc plate blade, this blade stress on each cross section from the top to the root does not continue to increase, and has avoided the stress from the top to the root progressively to strengthen, and the phenomenon from the root fracture when causing impeller operation takes place.
The present invention solves the technological scheme that its problem adopts: blade pass is crossed welding, riveted joint, mode such as bonding is connected with wheel hub, blade profile is a circular arc plate, but the thickness of blade changes from the top to the root stepped shaft, the thickness at top is little, the thickness of root is big, and its thickness is stepped increase with stressed increase.Because of from the top to the root cross section in the stressed increase, the stepped increase of cross-section area, thereby the stress on each cross section is not continued to increase, and the existing circular arc plate blade of the stress ratio of root of blade significantly reduces, and reaches the purpose that impeller diameter is big, do not rupture when rotating speed is high.
The invention has the beneficial effects as follows, the blade that has solved the circular arc plate blade profile is easy to take place from root the problem of fracture, can be under the prerequisite that does not improve Material Strength, adopt the circular arc plate blade on the impeller big at impeller diameter, that rotating speed is high, have that the cost of material is low, make easy characteristics.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is an axial fan impeller with existing circular arc plate leaf production.
Fig. 2 is first embodiment of circular arc plate blade that the thickness stepped shaft changes.
Fig. 3 is first embodiment's of circular arc plate blade of thickness stepped shaft variation a partial enlarged drawing.
Fig. 4 is the 3rd embodiment of circular arc plate blade that the thickness stepped shaft changes.
Fig. 5 is the 3rd embodiment's of circular arc plate blade of thickness stepped shaft variation a partial enlarged drawing.
Among the figure: 1. wheel hub, 2. blade, the 3. basic layer of blade, 4. the blade thickening layer one, and 5. the blade thickening layer two.
Embodiment
Embodiment 1, and first kind of situation that vane thickness of the present invention forms the secondary ladder is as follows: in Fig. 2, be welded with equally distributed blade (2) on wheel hub (1).Blade is made up of basic layer of blade (3) and the blade thickening layer one (4) that is close together with it, and the blade profile of two-layer blade such as is at thick circular plate.Blade thickening layer one (4) is shorter than the basic layer of blade (3), is generally the 1/2-1/3 of the basic layer of blade (3).In Fig. 3, each layer root is positioned on the same hub diameter, blade thickening layer one (4), the basic layer of blade (3) are arranged by order from left to right, be that the blade profile concave surface of blade thickening layer one (4) and the blade profile convex surface of the basic layer of blade (3) are fitted, the basic layer of three limits of blade thickening layer one (4) and blade (3) welding, another side and wheel hub (1) welding, the blade total thickness forms the secondary ladder.The thickness of each layer of blade should be identical or approaching, makes each other to fit tightly, and will control welding deformation in the welding procedure.The material of blade can be sheet metal, plastics or composite material, and the shape of blade is twisted, and the established angle of root of blade is greater than the established angle of vane tip.
Embodiment 2, and second kind of situation that vane thickness of the present invention forms the secondary ladder is as follows: blade thickening layer one (4), the basic layer of blade (3) are arranged by dextrosinistral order, and all the other are with embodiment 1.
Embodiment 3, and vane thickness of the present invention forms first kind of situation of three grades of ladders.In Fig. 4, Fig. 5, be welded with the basic layer of blade (3) and blade thickening layer one (4), blade thickening layer two (5) on the wheel hub (1), the blade profile of three layers of blade such as is at thick circular plate.Blade thickening layer one (4) is shorter than the basic layer of blade (3), is generally the 1/2-2/3 of the basic layer of blade (3); Blade thickening layer two (5) is shorter than blade thickening layer one (4), is generally the 1/4-1/3 of the basic layer of blade (3).Among Fig. 5, each layer root is positioned on the same hub diameter, arrange by the order that is blade thickening layer two (5), the basic layer of blade (3), blade thickening layer one (4) from left to right, be that the blade profile convex surface of blade thickening layer one (4) and the blade profile concave surface of the basic layer of blade (3) are fitted, the blade profile convex surface of the basic layer of the blade profile concave surface of blade thickening layer two (5) and blade (3) is fitted, weld with the basic layer of blade (3) respectively on three limits of blade thickening layer one (4), blade thickening layer two (5), another side and wheel hub (1) welding.Whole blade total thickness after the welding forms three grades of ladders.The thickness of each layer of blade should be identical or approaching, and the curve form of contact should be consistent, makes each other to fit tightly, and will control welding deformation in the welding procedure.The material of blade can be sheet metal, plastics or composite material, and the shape of blade is twisted, and the established angle of root of blade is greater than the established angle of vane tip.
Embodiment 4, and vane thickness of the present invention forms second kind of situation of three grades of ladders.Arrange by the order that is blade thickening layer one (4), the basic layer of blade (3), blade thickening layer two (5) from left to right, all the other are with embodiment 3.
Embodiment 5, and vane thickness of the present invention forms the third situation of three grades of ladders.Arrange by the order that is the basic layer of blade (3), blade thickening layer one (4), blade thickening layer two (5) from left to right, consult Fig. 5, all the other are with embodiment 3.
Embodiment 6, and vane thickness of the present invention forms the 4th kind of situation of three grades of ladders.Arrange by the order that is blade thickening layer two (5), blade thickening layer one (4), the basic layer of blade (3) from left to right, all the other are with embodiment 3.
By that analogy, vane thickness of the present invention can also form the ladder of level Four or more multistage number.

Claims (8)

1. the circular arc plate blade that changes of a thickness stepped shaft, it is uniformly distributed on the wheel hub of draught fan impeller, it is characterized in that: the thickness of blade changes from the top to the root stepped shaft, and the thickness at top is little, and the thickness of root is big.
2. the circular arc plate blade that thickness stepped shaft according to claim 1 changes, it is characterized in that: blade is made up of with thickening layer basic layer, the root of each layer is positioned on the same hub diameter, overhead height has nothing in common with each other, basic layer is the highest, thickening layer progressively increases from the top to the root with the thickness sum of basic layer, forms ladder.
3. the circular arc plate blade that thickness stepped shaft according to claim 1 and 2 changes, it is characterized in that: whole blade is processed by a whole block material.
4. the circular arc plate blade that thickness stepped shaft according to claim 1 and 2 changes, it is characterized in that: whole blade is welded by the polylith material.
5. the circular arc plate blade that thickness stepped shaft according to claim 1 and 2 changes is characterized in that: whole blade is formed by the riveted joint of polylith material.
6. the circular arc plate blade that thickness stepped shaft according to claim 1 and 2 changes, it is characterized in that: whole blade is formed by the polylith material adhesive.
7. require the circular arc plate blade of each described thickness stepped shaft variation according to aforesaid right, it is characterized in that: the shape of blade is twisted, and the established angle of root of blade is greater than the established angle of vane tip.
8. require the circular arc plate blade of each described thickness stepped shaft variation according to aforesaid right, it is characterized in that: the blade profile of basic layer and thickening layer such as is at thick circular plate, identical with blade profile thickness on the sustained height from the root to the top that thickening layer is combined into by basic layer, the blade profile of whole blade still is a circular arc plate.
CN 201110232162 2011-08-03 2011-08-03 Arc plate blade with ladder-shaped variable thicknesses Expired - Fee Related CN102287401B (en)

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CN102287401B CN102287401B (en) 2013-02-13

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106287959A (en) * 2016-08-17 2017-01-04 芜湖美智空调设备有限公司 Stator blade wind wheel, cabinet air-conditioner and air-conditioner
CN106678002A (en) * 2016-11-28 2017-05-17 哈尔滨工大金涛科技股份有限公司 Wind turbine blade and blade machining method
CN110118197A (en) * 2018-02-07 2019-08-13 广东美的制冷设备有限公司 Axial-flow windwheel and air conditioner
CN110966254A (en) * 2018-09-28 2020-04-07 通用电气公司 Metallic compliant tip fan blade
CN111274655A (en) * 2020-01-18 2020-06-12 江苏大学 Optimization design method for arc plate blade of frost prevention machine
CN111720348A (en) * 2020-06-18 2020-09-29 八环科技集团股份有限公司 Special turbine fan for breathing machine and impeller machining process
US10920607B2 (en) 2018-09-28 2021-02-16 General Electric Company Metallic compliant tip fan blade

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2144724Y (en) * 1992-11-25 1993-10-27 廖忠义 Multistage ladder type blade structure for ceiling fan
WO2002075159A1 (en) * 2001-03-15 2002-09-26 Arçelik A.S. Axial fan
CN2767723Y (en) * 2005-01-14 2006-03-29 威海克莱特菲尔风机有限公司 Axial flow fan having hyperboloidal sweepforward blade with knifes on surface
CN1804407A (en) * 2002-06-25 2006-07-19 台达电子工业股份有限公司 Heat radiation fan

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2144724Y (en) * 1992-11-25 1993-10-27 廖忠义 Multistage ladder type blade structure for ceiling fan
WO2002075159A1 (en) * 2001-03-15 2002-09-26 Arçelik A.S. Axial fan
CN1804407A (en) * 2002-06-25 2006-07-19 台达电子工业股份有限公司 Heat radiation fan
CN2767723Y (en) * 2005-01-14 2006-03-29 威海克莱特菲尔风机有限公司 Axial flow fan having hyperboloidal sweepforward blade with knifes on surface

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106287959A (en) * 2016-08-17 2017-01-04 芜湖美智空调设备有限公司 Stator blade wind wheel, cabinet air-conditioner and air-conditioner
CN106287959B (en) * 2016-08-17 2022-03-22 芜湖美智空调设备有限公司 Quiet leaf wind wheel, cabinet air conditioner and air conditioner
CN106678002A (en) * 2016-11-28 2017-05-17 哈尔滨工大金涛科技股份有限公司 Wind turbine blade and blade machining method
CN106678002B (en) * 2016-11-28 2023-10-20 哈尔滨工大金涛科技股份有限公司 Wind turbine blade and blade processing method
CN110118197A (en) * 2018-02-07 2019-08-13 广东美的制冷设备有限公司 Axial-flow windwheel and air conditioner
CN110966254A (en) * 2018-09-28 2020-04-07 通用电气公司 Metallic compliant tip fan blade
US10920607B2 (en) 2018-09-28 2021-02-16 General Electric Company Metallic compliant tip fan blade
CN110966254B (en) * 2018-09-28 2022-03-01 通用电气公司 Metallic compliant tip fan blade
US11286807B2 (en) 2018-09-28 2022-03-29 General Electric Company Metallic compliant tip fan blade
CN111274655A (en) * 2020-01-18 2020-06-12 江苏大学 Optimization design method for arc plate blade of frost prevention machine
CN111720348A (en) * 2020-06-18 2020-09-29 八环科技集团股份有限公司 Special turbine fan for breathing machine and impeller machining process
CN111720348B (en) * 2020-06-18 2021-06-29 八环科技集团股份有限公司 Special turbine fan for breathing machine and impeller machining process

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Address after: No. 272, Jiaotong Avenue, Xiaonan District, Xiaogan City, Hubei Province, 432000

Patentee after: HUBEI ENGINEERING University

Address before: 432000 No. 272, Jiaotong West Road, Xiaogan City, Hubei Province

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Granted publication date: 20130213