CN102284283A - Flue gas denitrification titanium oxide load-type vanadium-tungsten composite oxide integral-type catalyst - Google Patents
Flue gas denitrification titanium oxide load-type vanadium-tungsten composite oxide integral-type catalyst Download PDFInfo
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- CN102284283A CN102284283A CN2010102029330A CN201010202933A CN102284283A CN 102284283 A CN102284283 A CN 102284283A CN 2010102029330 A CN2010102029330 A CN 2010102029330A CN 201010202933 A CN201010202933 A CN 201010202933A CN 102284283 A CN102284283 A CN 102284283A
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Abstract
The invention relates to titanium oxide load vanadium-tungsten composite oxide high-efficient denitrification integral-type catalyst and a preparation method thereof, which relate to the control technology of catalytic selectivity reduction of nitrogen oxide (NOx) in the catalysis, environmental protection and energy-saving field. The flue gas denitrification titanium oxide load-type vanadium-tungsten composite oxide integral-tyep catalyst is characterized in that: honeycomb dichroite ceramic material is adopted as a basic body, a gamma-aluminum oxide (Al2O3) is adopted as a first carrier, anatase crystalline titanium oxide (TiO2) is adopted as a second carrier, and active constituent including V2O5-WO3 composite oxide is adopted as an active constituent. The content by weight of the gamma-Al2O3 and the content of TiO2 are respectively 5 percent to 15 percent and 5 percent to 10 percent, the content by weight of the V2O5-WO3 is 1 percent to 10 percent, and the mol ratio of V/W is 0 to 0.20.In a wide-temperature window of 80 DEG C to 450 DEG C, the transformation rate of the NOx is not less than 85 percent when NH3 is used as a reducer, and the selectivity of the N2 is more than 90 percent.
Description
Technical field
The present invention is efficient denitrified integral catalyst of a kind of titania oxide supported composite oxides of vanadium and tungsten and preparation method thereof, relates to the control technology of catalytic selectivity nitrogen oxides reduction (NOx) in catalysis, environmental protection and the energy-saving field.Its feature is a matrix with the honeycomb cordierite ceramic material, with γ-Al
2O
3Be first carrier, with Anatase crystal formation TiO
2Be second carrier, comprise V with active component
2O
5-WO
3Composite oxides are active component.γ-Al wherein
2O
3And TiO
2Content be respectively 5～15wt% and 5～10wt%, V
2O
5-WO
3Be 1～10wt%, the mol ratio of V/W is between 0～0.20.Integral catalyst of the present invention is used NH at 80～450 ℃ wide temperature window
3Make reducing agent to NO
xConversion ratio be not less than 85%, to N
2Selectivity greater than 90%.
The invention still further relates to above-mentioned Preparation of catalysts method.
The invention still further relates to above-mentioned catalyst and be applied to stationary source or moving source denitration.
Background technology
Along with China's energy consumption constantly increases, Dui Ying nitrogen oxide (NO with it
x) discharge capacity also increases sharply.NO
xNot only health is produced harm, and be ozone (O
3), the important as precursors thing of secondary pollution such as fine particle and acid deposition.Source according to NOx can be divided into and moving source, wherein is the important emission source of air environmental pollution thing NOx, accounts for the 40%NOx discharge capacity greatly, and moving source also occupies sizable ratio.The NOx emission control technique can be divided into low NO
xCombustion technology and cigarette (tail) qi exhaustion nitre technology two big classes.The low nitrogen burning technology is a kind of from source control NO
xThe technology of discharging.Generally, adopt the multipotency of various low nitrogen burning technology to reduce the 50%NOx discharge capacity.So need to adopt efficient cigarette (tail) qi exhaustion nitre technology further to reduce NO
x, NH wherein
3Selective Catalytic Reduction of NO
xTechnology (Selective Catalytic Reductionof NOx by amWnia, NH
3-SCR) be cigarette (tail) the qi exhaustion nitre technology that is most widely used in the world at present.
Gas denitrifying technology can be divided into dry method and two kinds of technology of wet method.Wet method is to utilize the direct absorption of N O of solution
X, this subtraction unit is huge, the operating cost height, and produce waste water.Dry method comprises methods such as direct absorption, catalytic degradation and catalytic reduction.Most widely used in dry method is NH
3SCR (SCR), utilize reducing agent NH
3With NO
xBe reduced to harmless N
2And H
2O.The core of SCR technology is the catalyst of high activity and stability, and noble metal, metal oxide, molecular sieve etc. all are proved to be effective SCR catalyst, in all these catalyst, with V
2O
5For the catalytic component based on vanadium activity of main active component best.
At cigarette (tail) qi exhaustion nitre technical elements, developed country is in status leading in the world.For NH
3The patent of-SCR technology, mostly be developed country such as Japan, the U.S., Europe and area apply for that Chinese patents is less than 20, relate to technological core one practical catalyst then still less.As state China granary power plant cigarette (tail) qi exhaustion nitre engineering, employed is the SCR catalysis technique of FDAC shipbuilding Co., Ltd., the domestic non-invention technology of just finishing aspects such as system's design such as some transformation such as reactor designs, ammonia/air-atomizing system design and control of China.
The present invention is efficient denitrified integral catalyst of a kind of titania oxide supported composite oxides of vanadium and tungsten and preparation method thereof, relates to the control technology of catalytic selectivity nitrogen oxides reduction (NOx) in catalysis, environmental protection and the energy-saving field.Its feature is a matrix with the honeycomb cordierite ceramic material, with γ-Al
2O
3Be first carrier, with Anatase crystal formation TiO
2Be second carrier, comprise V with active component
2O
5-WO
3Composite oxides are active component.γ-Al wherein
2O
3And TiO
2Content be respectively 5～15wt% and 5～10wt%, V
2O
5-WO
3Be 1～10wt%, the mol ratio of V/W is between 0～0.20.Integral catalyst of the present invention is used NH at 80～450 ℃ wide temperature window
3Make reducing agent to NO
xConversion ratio be not less than 85%, to N
2Selectivity greater than 90%, have huge economic.
Summary of the invention
The object of the present invention is to provide temperature or 80～200 ℃ of low temperature NH in a kind of 280～450 ℃
3The integral catalyst of selective catalyst reduction of nitrogen oxides.
Another object of the present invention provides the method for the above-mentioned integral catalyst of preparation.
The invention still further relates to above-mentioned catalyst and be used for the emission control of nitrogen oxide.
The objective of the invention is to be achieved through the following technical solutions:
Catalyst provided by the invention, adopt following method synthetic:
1. first carrier γ-Al
2O
3Coating on cordierite honeycomb ceramic
Take by weighing a certain amount of diaspore, add a certain proportion of urea or ammoniacal liquor, with certain density salpeter solution dissolving, the back that stirs adds in the ball milling device, grinds 1～5h, obtains certain density γ-Al
2O
3Slurries.
The cordierite honeycomb ceramic of anticipating is immersed in the above-mentioned γ-Al for preparing
2O
3In the slurries, take out behind dipping 1～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～10h in back that dry in the shade then at 500 ℃ of roasting 2～8h, obtain load first carrier γ-Al
2O
3The cordierite honeycomb ceramic sample.
2. the second carrier TiO
2At load γ-Al
2O
3Coating on the cordierite honeycomb ceramic.
A certain amount of butyl titanate or titanium ethanolate are dissolved in the absolute ethyl alcohol, add a certain amount of red fuming nitric acid (RFNA) behind stirring 1～30min, add ethanol/water solution again, vigorous stirring 30～60min obtains transparent TiO
2Colloidal sol.
Claim 2 is applied γ-Al
2O
3The cordierite honeycomb ceramic sample is impregnated into the TiO of above-mentioned preparation
2In the colloidal sol, take out behind dipping 1～5min, blow out the raffinate in the duct, the back of drying in the shade is at 80～130 ℃ of drying 1～12h, TiO
2Coated weight can determine for several times by repeating above-mentioned dipping-dry run, with sample temperature programming to 500 ℃ roasting 2～10h, obtain containing coating γ-Al then
2O
3With anatase crystal TiO
2The cordierite honeycomb ceramic sample.
3. the preparation of active component V-TW fine catalyst
Prepare certain density oxalic acid solution, desired per sample load capacity, taking by weighing a certain amount of ammonium paratungstate and ammonium metavanadate is dissolved in respectively in the oxalic acid solution of a certain amount of volume, adding a small amount of oxalic acid regulator solution PH after treating to dissolve fully again is 2～3, and ageing promptly gets the maceration extract of certain density active component after 12 hours.
4. the preparation of integral catalyst of the present invention
To contain coating γ-Al
2O
3With anatase crystal TiO
2The honeycomb cordierite ceramic sample be immersed in the TVW maceration extract for preparing, take out behind dipping 0.5～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～24h in back dry in the shade in air, roasting 1～24h under 200～800 ℃ of air obtains efficient denitrified integral catalyst of stationary source of the present invention.
The technology of the present invention effect:
Advantage of the present invention
The advantage of integral catalyst of the present invention is 80～450 ℃ a wide serviceability temperature; NH
3Do reducing agent to the NOx conversion ratio greater than 85% high out of stock efficient with greater than 95%N
2High selectivity.
The present invention is applicable to temperature or 80～200 ℃ of low temperature NH in 280～450 ℃
3The discharging of selectivity catalysis control (boiler) nitrogen oxide.
The feature of integral catalyst of the present invention is that anti humility performance is strong, good stability and anti-sulphur ability are strong.
The specific embodiment
Embodiment one
The active denitrified integral catalyst that changes of forming.
Contain γ-Al
2O
3The preparation of cordierite honeycomb ceramic.Take by weighing a certain amount of diaspore, add a certain proportion of urea or ammoniacal liquor, with certain density salpeter solution dissolving, the back ball milling 1～5h that stirs obtains certain density γ-Al
2O
3Slurries.The cordierite honeycomb ceramic of anticipating is immersed in the above-mentioned γ-Al for preparing
2O
3In the slurries, take out behind dipping 1～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～10h in back that dry in the shade at 500 ℃ of roasting 2～8h, obtain load 10% γ-Al then
2O
3The cordierite honeycomb ceramic sample.
Load γ-Al
2O
3And TiO
2The preparation of cordierite honeycomb ceramic.A certain amount of butyl titanate or titanium ethanolate are dissolved in the absolute ethyl alcohol, add a certain amount of red fuming nitric acid (RFNA) behind stirring 1～30min, add ethanol/water solution again, vigorous stirring 30～60min obtains transparent TiO
2Colloidal sol.With above-mentioned coating γ-Al
2O
3The cordierite honeycomb ceramic sample is impregnated into the TiO of above-mentioned preparation
2In the colloidal sol, take out behind dipping 1～5min, blow out the raffinate in the duct, the back of drying in the shade is at 80～130 ℃ of drying 1～12h, TiO
2Coated weight can determine for several times by repeating above-mentioned dipping-dry run, with sample temperature programming to 500 ℃ roasting 2～10h, obtain containing coating 10% γ-Al then
2O
3With 10% anatase crystal TiO
2The cordierite honeycomb ceramic sample.
Prepare certain density oxalic acid solution, desired per sample load capacity, taking by weighing a certain amount of ammonium paratungstate and ammonium metavanadate is dissolved in respectively in the oxalic acid solution of a certain amount of volume, adding a small amount of oxalic acid regulator solution PH after treating to dissolve fully again is 2～3, and ageing promptly gets the maceration extract of certain density active component after 12 hours.
The preparation of invention integral catalyst.To contain coating γ-Al
2O
3With anatase crystal TiO
2The honeycomb cordierite ceramic sample be immersed in the TVW maceration extract for preparing, take out behind dipping 0.5～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～24h in back dry in the shade in air, roasting 1～24h under 200～800 ℃ of air obtains efficient denitrified integral catalyst of stationary source of the present invention.
The performance test of catalyst is carried out on the fixed bed reactors of continuous-flow.Integral catalyst is column type sample (φ=12mm; L=40mm), in the glass tube reactor of packing into then, be under 80 ℃～450 ℃ the condition in temperature, feed and contain 400ppTiO, 400ppTiH
3, 3%O
2With the He balance.Gas flow is 30L/h.Reaction temperature is 350 ℃, and reaction end gas is used NO simultaneously
xAnalyzer and the on-line analysis of Aglient 7890A gas chromatographicanalyzer.The results are shown in Table 1.
Embodiment two
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content in 5～15wt% and 5～10wt% scope, change respectively, and to make the content of the out of stock catalyst TVW of monolithic devices be 15%, the mol ratio of V/Ti is 0.15.
The catalytic activity test is with embodiment one.The result shows that the content of two kinds of carriers is little to the influence of monolithic devices catalytic performance.
Embodiment three
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content all be adjusted into 10wt%, the content of the out of stock catalyst V-TW of monolithic devices is 15wt%, the mol ratio of V/Ti is 0.15.
The catalytic activity test is with embodiment one, and reaction temperature is 150 ℃.The concentration of reaction end gas: 35ppTiO, 0ppTi
2O and 365ppTi
2
Embodiment four
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content all be adjusted into 10wt%, the content of the out of stock catalyst TVW of monolithic devices is 15wt%, and changes the V/Ti mol ratio in 0～0.20 scope.
The catalytic activity test adds 500ppmSO with embodiment one in reacting gas
2The results are shown in Table 2.
Embodiment five
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content all be adjusted into 10wt%, the content of the out of stock catalyst TVW of monolithic devices is 15wt%, the mol ratio of V/Ti is 0.15.
The catalytic activity test adds 500ppmSO with embodiment one in reacting gas
2, reaction temperature changes in 280-450 ℃ of scope.The results are shown in Table 3.
Embodiment six
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content all be adjusted into 10wt%, the content of the out of stock catalyst TVW of monolithic devices is 15wt%, the mol ratio of V/Ti is 0.15.
The catalytic activity test adds 50ppmSO with embodiment one in reacting gas
2, reaction temperature changes in 80-200 ℃ of scope.The results are shown in Table 4.
Embodiment seven
The Preparation of catalysts method is with embodiment one.With γ-Al
2O
3And TiO
2Content all be adjusted into 10wt%, the content of the out of stock catalyst TVW of monolithic devices is 15wt%, the mol ratio of V/Ti is 0.15.
The performance test of catalyst stability experiment is the 150 days follow-on test time under 350 ℃ of conditions with example five in reaction temperature, the concentration of reaction end gas: 15ppTiO, 10ppTi
2O and 375ppTi
2
The out of stock integral catalyst test result of table 1.TVWO.
a(unit: ppm)
aInlet gas is formed: 400ppNO, 400ppNH
3, 3%O
3With the He balance, reaction temperature=350 ℃.
The out of stock integral catalyst test result of table 2.TVWO.
a(unit: ppm)
aInlet gas is formed: 400ppNO, 400ppNH
3, 3%O
3, 500ppmSO
2With the He balance, reaction temperature=350 ℃.
The out of stock integral catalyst test result of table 3.TVWO.
a(unit: ppm)
aInlet gas is formed: 400ppNO, 400ppNH
3, 3%O
3, 500ppmSO
2With the He balance.
The out of stock integral catalyst test result of table 4.TVWO.
a(unit: ppm)
aInlet gas is formed: 400ppNO, 400ppNH
3, 3%O
3, 50ppmSO
2With the He balance
Claims (8)
1. the present invention is the efficient denitrified integral catalyst of a kind of titania oxide supported composite oxides of vanadium and tungsten, it is characterized in that with the cordierite honeycomb ceramic material be matrix, with γ-Al
2O
3Be first carrier, with anatase crystal TiO
2Being second carrier, is active component with composite oxides of vanadium and tungsten (TVW).γ-Al wherein
2O
3And TiO
2Content be respectively 5～15wt% and 5～10wt%, TVW is 5～10wt%, the mol ratio of V/W is between 0～0.20.
2. the efficient denitrified integral catalyst described in the claim 1 is characterized in that its preparation method is as follows: will contain coating γ-Al
2O
3With anatase crystal TiO
2The honeycomb cordierite ceramic sample be immersed in the TVW maceration extract for preparing, take out behind dipping 0.5～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～24h in back dry in the shade in air, roasting 1～24h under 200～800 ℃ of air obtains efficient denitrified integral catalyst of stationary source of the present invention.
3. the preparation method of TVW maceration extract in the claim 2, the key step that it is characterized in that its preparation is: prepare certain density oxalic acid solution, desired per sample load capacity, taking by weighing a certain amount of ammonium paratungstate and ammonium metavanadate is dissolved in respectively in the oxalic acid solution of a certain amount of volume, adding a small amount of oxalic acid regulator solution PH after treating to dissolve fully again is 2～3, and ageing promptly gets the maceration extract of certain density active component after 12 hours.
4. the coating γ-Al that contains according to claim 2
2O
3The preparation method of honeycomb cordierite ceramic sample, it is characterized in that may further comprise the steps:
Take by weighing a certain amount of diaspore, add a certain proportion of urea or ammoniacal liquor, with certain density salpeter solution dissolving, the back ball milling 1～5h that stirs obtains certain density γ-Al
2O
3Slurries.The cordierite honeycomb ceramic of anticipating is immersed in the above-mentioned γ-Al for preparing
2O
3In the slurries, take out behind dipping 1～5min, blow the raffinate in the most duct, 80～130 ℃ of drying 2～10h in back that dry in the shade then at 500 ℃ of roasting 2～8h, obtain load first carrier γ-Al
2O
3The cordierite honeycomb ceramic sample.
5. the coating γ-Al that contains according to claim 2
2O
3With anatase crystal TiO
2The preparation method of honeycomb cordierite ceramic sample, it is characterized in that may further comprise the steps:
A certain amount of butyl titanate or titanium ethanolate are dissolved in the absolute ethyl alcohol, add a certain amount of red fuming nitric acid (RFNA) behind stirring 1～30min, add ethanol/water solution again, vigorous stirring 30～60min obtains transparent TiO
2Colloidal sol.Claim 4 is applied γ-Al
2O
3The cordierite honeycomb ceramic sample is impregnated into the TiO of above-mentioned preparation
2In the colloidal sol, take out behind dipping 1～5min, blow out the raffinate in the duct, the back of drying in the shade is at 80～130 ℃ of drying 1～12h, TiO
2Coated weight can determine for several times by repeating above-mentioned dipping-dry run, with sample temperature programming to 500 ℃ roasting 2～10h, obtain containing coating γ-Al then
2O
3With anatase crystal TiO
2The cordierite honeycomb ceramic sample.
6. efficient denitrified integral catalyst of stationary source in the claim 1 is characterized in that vanadium is with V
5+Exist, titanium is with Ti
4+Existence and tungsten are with W
6+Exist.
7. the vanadic salts in the claim 3 can be positive vanadate VO
4 3-, pyrovanadate V
2O
7 4-With metavanadate VO
3 -One or more, vanadium concentration is 0.1～5.0Wl/l in its solution.
8. the efficient denitrified integral catalyst of stationary source described in the claim 1 is applicable to the discharging of control nitrogen oxide.
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|---|---|---|---|
| CN2010102029330A CN102284283A (en) | 2010-06-18 | 2010-06-18 | Flue gas denitrification titanium oxide load-type vanadium-tungsten composite oxide integral-type catalyst |
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|---|---|---|---|
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658161A (en) * | 2012-04-18 | 2012-09-12 | 山东大学 | Supported iron-based composite oxide catalyst and preparation method thereof |
| CN103111287A (en) * | 2013-03-18 | 2013-05-22 | 北京中南亚太环境科技发展有限公司 | Fuel gas denitrification catalyst |
| CN104043442A (en) * | 2014-05-23 | 2014-09-17 | 天津大学 | Titanium aluminum base catalyst synthesis and application thereof to dimethoxy methane production from methanol oxidation |
| CN104437586A (en) * | 2013-09-25 | 2015-03-25 | 江苏清能国信环保科技有限公司 | Foam type low-temperature flue gas denitration catalyst and preparation method thereof |
| CN106179323A (en) * | 2016-07-01 | 2016-12-07 | 中国科学院城市环境研究所 | A kind of vanadium tungsten titanium oxide catalyst and its production and use |
| CN106964377A (en) * | 2017-04-05 | 2017-07-21 | 滨州学院 | A kind of exhaust gas from diesel vehicle denitration SCR catalyst and preparation method thereof |
| CN109937087A (en) * | 2016-07-26 | 2019-06-25 | 巴斯夫公司 | Loaded catalyst, material all in one piece selective catalytic reduction (SCR) catalyst, preparation method and removal of nitrogen oxide method |
| CN110639503A (en) * | 2019-09-27 | 2020-01-03 | 中车环境科技有限公司 | SCR (Selective catalytic reduction) special-shaped three-dimensional hollow screen catalyst and preparation method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658161A (en) * | 2012-04-18 | 2012-09-12 | 山东大学 | Supported iron-based composite oxide catalyst and preparation method thereof |
| CN103111287A (en) * | 2013-03-18 | 2013-05-22 | 北京中南亚太环境科技发展有限公司 | Fuel gas denitrification catalyst |
| CN104437586A (en) * | 2013-09-25 | 2015-03-25 | 江苏清能国信环保科技有限公司 | Foam type low-temperature flue gas denitration catalyst and preparation method thereof |
| CN104043442A (en) * | 2014-05-23 | 2014-09-17 | 天津大学 | Titanium aluminum base catalyst synthesis and application thereof to dimethoxy methane production from methanol oxidation |
| CN106179323A (en) * | 2016-07-01 | 2016-12-07 | 中国科学院城市环境研究所 | A kind of vanadium tungsten titanium oxide catalyst and its production and use |
| CN109937087A (en) * | 2016-07-26 | 2019-06-25 | 巴斯夫公司 | Loaded catalyst, material all in one piece selective catalytic reduction (SCR) catalyst, preparation method and removal of nitrogen oxide method |
| CN106964377A (en) * | 2017-04-05 | 2017-07-21 | 滨州学院 | A kind of exhaust gas from diesel vehicle denitration SCR catalyst and preparation method thereof |
| CN106964377B (en) * | 2017-04-05 | 2020-04-10 | 滨州学院 | SCR catalyst for diesel vehicle tail gas denitration and preparation method thereof |
| CN110639503A (en) * | 2019-09-27 | 2020-01-03 | 中车环境科技有限公司 | SCR (Selective catalytic reduction) special-shaped three-dimensional hollow screen catalyst and preparation method thereof |
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Application publication date: 20111221 |