CN102280215A - Wrapping mechanism of wrapping machine - Google Patents
Wrapping mechanism of wrapping machine Download PDFInfo
- Publication number
- CN102280215A CN102280215A CN 201110141915 CN201110141915A CN102280215A CN 102280215 A CN102280215 A CN 102280215A CN 201110141915 CN201110141915 CN 201110141915 CN 201110141915 A CN201110141915 A CN 201110141915A CN 102280215 A CN102280215 A CN 102280215A
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- support
- motor
- tape guide
- roller seat
- guide roller
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Abstract
The invention discloses a wrapping mechanism of a wrapping machine, belonging to the technical field of electric wire and cable processing equipment. The wrapping machine comprises a workbench, a first supporting frame and a second supporting frame; the first supporting frame is arranged at one end of the workbench and the second supporting frame is arranged at the other end of the workbench and corresponds to the first supporting frame; the wrapping mechanism comprises a motor, and a rotating frame driven by a power transmission device arranged in the first supporting frame; the motor is mounted on the rotating frame; the rotating frame is rotationally supported between the first supporting frame and the second supporting frame; one end of the rotating frame facing to the first supporting frame is equipped with a first belt guiding roller and a second belt guiding roller; one end of the rotating frame facing to the second supporting frame is equipped with a belt guiding roller set, wherein the motor is a magnetic powder motor with a magnetic powder brake; the belt guiding roller set is equipped with a tension sensor; both the magnetic powder brake and the tension sensor are connected in electrical control with an electrical control box arranged on the workbench. The wrapping mechanism of wrapping machine disclosed by the invention has the advantage of guaranteeing the wrapping quality of the film-coated belt on the electromagnetic wire.
Description
Technical field
The invention belongs to the electric wire technical field of processing equipment, be specifically related to a kind of wrapping mechanism of wrapped machine
Background technology
The mechanism of action of wrapped machine is to be that for example polyimide film is wrapped forms insulation outside conductor for insulation film with wrapped film band, technical information existing report in disclosed patent documentation about wrapped machine, the film yarn covering and wrapping machine recommended of the disclosed device for lapping cable of CN10132510313, CN101640084B and the CN2929920Y lapping device that provides the internal screening longitudinal chartered plane for example, or the like.The straight line that typical as practical novel license notification number CN201266516Y discloses draws that wrapped machine has solved film axial endplay in wrapped process and problem that rare seam and crack occur, guaranteed that the outer film pitch of electromagnetic wire is stable and closely be coated on outside the conductor, specifically can be referring to Instructions Page 2 the 11st to 22 row of this patent.
As the industry's knowledge of the reason, can wrapped film band wrapped under the state of tension stability is the key of guaranteeing the conductor quality outside conductor, because, if the tension force instability of twining package tape, lay of lapping (industry claims packet stack rate) can't guarantee so, the stability of curing behind sintering after wrapped or the wrapped dipping is exerted an influence, finally make electromagnetic wire flaw occur and even downgrade or scrap.
In the prior art, in order to make twining package tape have stable tension, thus on wrapped machine arrangement brake mechanism, brake mechanism adopts brake rubber block (also claiming friction plate), by the mechanical friction power of brake rubber block is regulated the rotary resistance of wrapped film tep reel, thereby adapt to the tension force of wrapped film band.But, because wearing and tearing can appear in brake rubber block, therefore often be difficult to ensure the output tension stability of twining package tape, and not directly perceived, the power value of tension force can't the digital display direct-reading.
In view of the existing shortcoming of above-mentioned prior art, be necessary to be improved, the applicant has done actively and good try finds a way to resolve the problem for this reason, and technical scheme described below produces under this background
Summary of the invention
Task of the present invention is to provide a kind of and helps to ensure the stable tension force of wrapped film band and use the wrapping mechanism of avoiding because of the wrapped machine of tension force de-stabilising effect electromagnetic wire quality.
Task of the present invention is finished like this, a kind of wrapping mechanism of wrapped machine, described wrapped machine comprises workbench, be arranged at workbench one end first bearing support and be arranged at the workbench other end and with corresponding second bearing support of first bearing support, described wrapping mechanism comprises motor and the swivel mount that is driven by the actuating unit that is arranged in first bearing support, motor is located on the swivel mount, swivel mount is bearing in first rotationally, between second bearing support, be equipped with first tape guide roller and second tape guide roller at swivel mount towards an end of first bearing support, and be equipped with the tape guide roller group towards an end of second bearing support at swivel mount, be characterised in that: described motor is the magnetic motor that has magnetic powder brake, be equipped with a tension pick-up on the described tape guide roller group, magnetic powder brake and tension pick-up all be arranged on workbench on the electric control box electrical control be connected.
In a specific embodiment of the present invention, described swivel mount comprises the motor cabinet support, rotating disk, centre frame, the support fixation bar, backstay and central tube, the support fixation bar has one group, one end of each support fixation bar is fixedlyed connected with the motor cabinet support, the other end is fixedlyed connected with rotating disk, centre frame is nested with on the support fixation bar, rotating disk and described second bearing support are rotatably assorted, backstay has at least a pair of, and it is parallel, one end of each backstay is fixedlyed connected with described centre frame, and the other end is fixedlyed connected with described rotating disk, described motor is located on the motor cabinet, motor cabinet is fixed on the motor cabinet support, the motor cabinet support is by being connected with described first bearing support rotationally with conducting slip ring that motor is electrically connected, and central tube is located at the central authorities of centre frame, and described first, second tape guide roller and tape guide roller group are arranged on the same support fixation bar wherein in described one group of support fixation bar.
In another specific embodiment of the present invention, described first tape guide roller is arranged on the first conduction band roller seat with level, and the first conduction band roller seat is fixed on the described support fixation bar, described second tape guide roller is arranged on the second conduction band roller seat with level, and the second conduction band roller seat is fixed on the support fixation bar, described tape guide roller group is arranged on the roller seat rotationally, and roller seat is fixed on an end of roller seat arm, and the other end of roller seat arm is fixed on the support fixation bar.
In another specific embodiment of the present invention, the described first conduction band roller seat or the second conduction band roller seat are provided with a signal picker, and are following the first conduction band roller seat or the second conduction band roller seat head lamp brush guard pivot in the signalization collector to be provided with a pivot arm that matches with signal picker.
Technical scheme provided by the invention is owing to adopted the magnetic motor that has magnetic powder brake with motor, by the magnetic motor tension force of wrapped film band is adjusted, and on the tape guide roller group, set tension pick-up, the tension force size of wrapped film band that will be on the tape guide roller group by tension pick-up feeds back to electric control box, electric control box is implemented control to the magnetic powder brake of motor, guarantees the lapping of wrapped film band to electromagnetic wire.
Description of drawings
Fig. 1 is embodiments of the invention and application examples schematic diagram.
Fig. 2 is the vertical view of Fig. 1.
Embodiment
See also Fig. 1 and Fig. 2, provided the workbench 1 that constitutes wrapped machine, at an end of this workbench 1 is that the left end of shown position state is equipped with one first bearing support 2, and be that right-hand member is equipped with one second bearing support 3 at the other end of workbench 1, this second bearing support 3 is parallel mutually with first bearing support 2, and promptly both are on the same straight line.
Wrapping mechanism as wrapped machine comprises a motor 4 and a swivel mount 5, motor 4 is located on the swivel mount 5, and swivel mount 5 is supported between first, second bearing support 2,3 rotationally, and be equipped with one first tape guide roller 6 and one second tape guide roller 7 at swivel mount 5 towards an end of first bearing support 2, and be equipped with a tape guide roller group 8 towards an end of second bearing support 3 at swivel mount 5.Aforesaid swivel mount 5 is driven by the actuating unit that is arranged in first bearing support 2, is for example rotated through driving-belt (belt) driven rotary frame 5 by the swivel mount drive motors, also can be by 5 motions of servomotor driven rotary frame.
Technical essential as technical scheme provided by the invention: aforesaid motor 4 is for having the magnetic motor of magnetic controller 9, this motor 4 preferably but not to select the model of being produced by all bright Electric Applicance Co., Ltd of Chinese Shanghai for use be FSH50120-6P12S type magnetic motor with definitely being limited to, being the magnetic motor by motor 4 adjusts the tension force of the wrapped film band 41 of drawing on the wrapped film tep reel 40.Again, on aforesaid tape guide roller group 8, be equipped with and promptly be equipped with a tension pick-up 10, by the pulling force tension force of the wrapped film band 41 of tension pick-up 10 perception when the tape guide roller 8.Magnetic controller 9 and tension pick-up 10 all are connected with electric control box 11 electrical controls, electric control box 11 is located at workbench 1 or is combined on first bearing support 2, in electric control box 11, is furnished with programmable controller (PLC), the tension force size is set, and intuitively read, control and regulate with the form of digital display.Magnetic controller 9 is according to electromagnetic principle and utilize the magnetic transmitting torque, and it has exciting curent and the linear substantially characteristics of transmitting torque.Under the situation irrelevant, can transmit certain torque, have that response speed is quick, simple in structure, pollution-free, noiseless, no impact shock and an advantage such as energy-conservation with slippage.
By shown in Figure 1, first tape guide roller 6 is set on the first conduction band roll shaft 35 rotationally, and the first conduction band roll shaft 35 is fixed on the first conduction band roller seat 21, the first conduction band roller seat 21 is fixed on the support fixation bar 15, second tape guide roller 7 is set in the second conduction band roll shaft 36 rotationally, and the second conduction band roll shaft 36 is fixed on the second conduction band roller seat 22, and the second conduction band roller seat 22 is fixed on the support fixation bar 15.Tape guide roller group 8 is to be from top to bottom by three that the roller of parallel distributed constitutes, and the roll shaft 37 of each roller is fixing with roller seat 23, and roller seat 23 is fixed with an end of roller seat arm 24, and the other end of roller seat arm 24 is fixing with support fixation bar 15 with screw 38.
In the present embodiment, be equipped with a signal picker 25 and a pivot arm 26 on the aforesaid second conduction band roller seat 22, pivot arm 26 matches with signal picker 25, and signal picker 25 is connected with aforesaid PLC electrical control.If signal picker 25 and pivot arm 26 are arranged on the first conduction band action roller seat 26, should be considered as the equivalence conversion so.Signal picker 25 uses travel switch in the present embodiment, but can use sensitive switch fully, tongue tube, position be near switch or hall sensing element.
In the present embodiment, aforesaid first, second tape guide roller 6,7 and tape guide roller group 8 all have two covers of same configuration, be separately positioned on the corresponding support fixation bar 15, and aforesaid signal picker 25, pivot arm 26 and tension pick-up 10 also should have two covers mutually, so that comply with the lead 33 double-layer films band that is wrapped simultaneously.Therewith adaptably, wrapped film tep reel 40 has a pair of, the wrapped reel shaft 39 of each wrapped film tep reel 40 is the magnetic motor with motor 4() match, by the 39 generation effects of 4 pairs of twining package tape dishes of motor axle, a pair of wrapped film tep reel 40 is drawn a pair of wrapped film band 41 simultaneously.Be example now with one shown in Fig. 1 cover: by the wrapped film band 41 of drawing on the wrapped film tep reel 40 successively through the second deflector roll band 7, first tape guide roller 6 and tape guide roller group 8 around and on lead 33.Quick dog 42 on the spindle nose that is positioned at wrapped reel shaft 39 shown in the figure is used for wrapped film tep reel 40 is limited.
Aforesaid conducting slip ring 20 is connected with connection tube 44 by axle bed 43, and connection tube 44 is fixed on first bearing support 2.
The applicant sketches the course of work of the present invention, treat of the left side introducing of the lead 33 of wrapped film band 41 from first bearing support 2, draw second bearing support 3 through the center through hole 45 of cavity volume, lead resigning hole 19, central tube 17 and the rotating disk 13 of the tube chamber of connection tube 44, conducting slip ring 20 successively, promptly at the uniform velocity draw by the haulage gear that is positioned at second bearing support, 3 right-hand members.When lead 33 row moved, by certain pitch or claim that packet stack rate is wrapped to lead 33, the unwinding of the wrapped film band 41 on the wrapped film tep reel 40 was moved by the row of lead 33 and produces by the wrapped film band 41 that withdraws from the wrapped film tep reel 40.When the situation different in the above-mentioned course of work, occurring with the technique initialization requirement, when wrapped film band 41 overtensions or too small situation promptly occurring, then by tension pick-up 10 perception, give PLC with signal feedback, send instruction by PLC and give magnetic controller 9, use the resistance when adjusting wrapped film tep reel 40 and withdrawing from wrapped film band 41, make the wrapped film band 41 of unwinding on wrapped film tep reel 40 keep the desired tension force of technology, guarantee lapping, and then ensure follow-up sintering quality lead 33.In case wrapped film band uses up or the situation that ruptures occurs, pivot arm 26 upwards lifts, touch signal picker 25, give electric control box 11 with signal, being used in the actuating unit that orders about swivel mount 5 operations by electric appliance control box 11 quits work, simultaneously lead 33 stops row and moves, and just draws the haulage gear that lead 33 advances and quits work
Claims (4)
1. the wrapping mechanism of a wrapped machine, described wrapped machine comprises workbench (1), be arranged at first bearing support (2) of workbench (1) one end and be arranged at workbench (1) other end and with corresponding second bearing support of first bearing support (2) (3), described wrapping mechanism comprises motor (4) and the swivel mount (5) that is driven by the actuating unit that is arranged in first bearing support (2), motor (4) is located on the swivel mount (5), swivel mount (5) is bearing in first rotationally, second bearing support (2,3) between, be equipped with first tape guide roller (6) and second tape guide roller (7) at swivel mount (5) towards an end of first bearing support (2), and be equipped with tape guide roller group (8) towards an end of second bearing support (3) at swivel mount (5), it is characterized in that: described motor (4) is for having the magnetic motor of magnetic powder brake (9), be equipped with a tension pick-up (10) on the described tape guide roller group (8), magnetic powder brake (9) and tension pick-up (10) all be arranged on workbench (1) on electric control box (11) electrical control be connected.
2. the wrapping mechanism of wrapped machine according to claim 1, it is characterized in that described swivel mount (5) comprises motor cabinet support (12), rotating disk (13), centre frame (14), support fixation bar (15), backstay (16) and central tube (17), support fixation bar (15) has one group, one end of each support fixation bar (15) is fixedlyed connected with motor cabinet support (12), the other end is fixedlyed connected with rotating disk (13), centre frame (14) is nested with on support fixation bar (15), rotating disk (13) is rotatably assorted with described second bearing support (3), backstay (16) has at least a pair of, and it is parallel, one end of each backstay (16) is fixedlyed connected with described centre frame (14), and the other end is fixedlyed connected with described rotating disk (13), described motor (4) is located on the motor cabinet (18), motor cabinet (18) is fixed on the motor cabinet support (12), motor cabinet support (12) is by being connected with described first bearing support (2) rotationally with conducting slip ring (20) that motor (4) is electrically connected, central tube (17) is located at the central authorities of centre frame (14), described first, second tape guide roller (6,7) and tape guide roller group (8) be arranged on the same support fixation bar (15) wherein in described one group of support fixation bar (15).
3. the wrapping mechanism of wrapped machine according to claim 2, it is characterized in that described first tape guide roller (6) is arranged on the first conduction band roller seat (21) with level, and the first conduction band roller seat (21) is fixed on the described support fixation bar (15), described second tape guide roller (7) is arranged on the second conduction band roller seat (22) with level, and the second conduction band roller seat (22) is fixed on the support fixation bar (15), described tape guide roller group (8) is arranged on the roller seat (23) rotationally, roller seat (23) is fixed on an end of roller seat arm (24), and the other end of roller seat arm (24) is fixed on the support fixation bar (15).
4. the wrapping mechanism of wrapped machine according to claim 3, it is characterized in that the described first conduction band roller seat (21) or the second conduction band roller seat (22) are provided with a signal picker (25), and following the first conduction band roller seat (21) or second conduction band roller seat (22) head lamp brush guard pivot to be provided with a pivot arm (26) that matches with signal picker (25) in signalization collector (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110141915 CN102280215A (en) | 2011-05-30 | 2011-05-30 | Wrapping mechanism of wrapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110141915 CN102280215A (en) | 2011-05-30 | 2011-05-30 | Wrapping mechanism of wrapping machine |
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| Publication Number | Publication Date |
|---|---|
| CN102280215A true CN102280215A (en) | 2011-12-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110141915 Pending CN102280215A (en) | 2011-05-30 | 2011-05-30 | Wrapping mechanism of wrapping machine |
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| CN (1) | CN102280215A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102610332A (en) * | 2012-03-31 | 2012-07-25 | 无锡统力电工有限公司 | Tension controller for direct current motor of film wrapping machine |
| CN103077784A (en) * | 2013-01-08 | 2013-05-01 | 常熟泓淋电线电缆有限公司 | Constant-tension wrapping device for wrapping tape |
| CN103578659A (en) * | 2012-07-20 | 2014-02-12 | 华开明 | Cable wrapping machine with tension insulation thickness electronically and automatically controlled |
| WO2015051593A1 (en) * | 2013-10-09 | 2015-04-16 | 东莞市庆丰电工机械有限公司 | Horizontal automatic tension taping machine |
| CN105565045A (en) * | 2015-12-31 | 2016-05-11 | 湖南新新线缆有限公司 | Synchronous-numerical control and constant-tension eccentric belt winding device |
| CN105810366A (en) * | 2016-05-13 | 2016-07-27 | 杭州电子科技大学 | Wireless ring type cable wrapping machine |
| CN106128645A (en) * | 2016-08-28 | 2016-11-16 | 平湖迪工机械制造有限公司 | Hemisection wire type winding machine lapping device |
| CN106782912A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of tension force detection control apparatus for center type wire twisting machine |
| CN117059338A (en) * | 2023-09-06 | 2023-11-14 | 湖北力生电缆有限公司 | Cable wrapping machine wear-resisting location stop device |
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| CN101325103A (en) * | 2008-07-21 | 2008-12-17 | 常熟市豪威富机械制造有限公司 | Device for lapping cable |
| CN201263112Y (en) * | 2008-09-19 | 2009-06-24 | 株洲南方机电制造有限公司 | Shuttle-shaped winding device for motor stator coil |
| CN201512319U (en) * | 2009-08-21 | 2010-06-23 | 东莞朝隆机械有限公司 | Automatic stranded wire feeder |
| CN202110891U (en) * | 2011-05-30 | 2012-01-11 | 常熟市豪威富机械制造有限公司 | Winding mechanism of winding machine |
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2011
- 2011-05-30 CN CN 201110141915 patent/CN102280215A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101325103A (en) * | 2008-07-21 | 2008-12-17 | 常熟市豪威富机械制造有限公司 | Device for lapping cable |
| CN201263112Y (en) * | 2008-09-19 | 2009-06-24 | 株洲南方机电制造有限公司 | Shuttle-shaped winding device for motor stator coil |
| CN201512319U (en) * | 2009-08-21 | 2010-06-23 | 东莞朝隆机械有限公司 | Automatic stranded wire feeder |
| CN202110891U (en) * | 2011-05-30 | 2012-01-11 | 常熟市豪威富机械制造有限公司 | Winding mechanism of winding machine |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102610332A (en) * | 2012-03-31 | 2012-07-25 | 无锡统力电工有限公司 | Tension controller for direct current motor of film wrapping machine |
| CN103578659A (en) * | 2012-07-20 | 2014-02-12 | 华开明 | Cable wrapping machine with tension insulation thickness electronically and automatically controlled |
| CN103077784A (en) * | 2013-01-08 | 2013-05-01 | 常熟泓淋电线电缆有限公司 | Constant-tension wrapping device for wrapping tape |
| CN103077784B (en) * | 2013-01-08 | 2015-03-04 | 常熟泓淋电线电缆有限公司 | Constant-tension wrapping device for wrapping tape |
| US20160343477A1 (en) * | 2013-10-09 | 2016-11-24 | Dongguan Qingfeng Electric Machinery Co., Ltd | Horizontal automatic tension taping machine |
| WO2015051593A1 (en) * | 2013-10-09 | 2015-04-16 | 东莞市庆丰电工机械有限公司 | Horizontal automatic tension taping machine |
| US10014096B2 (en) * | 2013-10-09 | 2018-07-03 | Dongguan Qingfeng Electric Machinery Co., Ltd | Horizontal automatic tension taping machine |
| CN105565045A (en) * | 2015-12-31 | 2016-05-11 | 湖南新新线缆有限公司 | Synchronous-numerical control and constant-tension eccentric belt winding device |
| CN105810366A (en) * | 2016-05-13 | 2016-07-27 | 杭州电子科技大学 | Wireless ring type cable wrapping machine |
| CN105810366B (en) * | 2016-05-13 | 2017-05-24 | 杭州电子科技大学 | Wireless ring type cable wrapping machine |
| CN106128645A (en) * | 2016-08-28 | 2016-11-16 | 平湖迪工机械制造有限公司 | Hemisection wire type winding machine lapping device |
| CN106782912A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of tension force detection control apparatus for center type wire twisting machine |
| CN117059338A (en) * | 2023-09-06 | 2023-11-14 | 湖北力生电缆有限公司 | Cable wrapping machine wear-resisting location stop device |
| CN117059338B (en) * | 2023-09-06 | 2024-04-19 | 湖北力生电缆有限公司 | Cable wrapping machine wear-resisting location stop device |
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Application publication date: 20111214 |