CN102277927B - Fast-assembling type composite board production line and production method - Google Patents
Fast-assembling type composite board production line and production method Download PDFInfo
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- CN102277927B CN102277927B CN 201110122542 CN201110122542A CN102277927B CN 102277927 B CN102277927 B CN 102277927B CN 201110122542 CN201110122542 CN 201110122542 CN 201110122542 A CN201110122542 A CN 201110122542A CN 102277927 B CN102277927 B CN 102277927B
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Abstract
The invention discloses a fast-assembling type composite board production line and a production method, and the production line comprises a coating machine, a foaming machine, a cutting device, a dual track press, a filling material device and molding equipment of grooved connectors. The invention aims at the characteristics of a calcium silicate plate or a fiber cement board, the fast-assembling type composite board production line enables a modification to the continuous production line of a color steel composite board, the production line of the invention provides the filling material device, the dual track press and the molding equipment of grooved connectors for ensuring a continuous and rapid material filling of the calcium silicate plate or the fiber cement board, and the upper plate is smoothly and safely entered into the foaming machine with the continuous moulding of grooved connectors for producing the fast-assembling type composite board.
Description
Technical field
The present invention relates to a kind of Quick-assembled compound plate production line, relate to simultaneously a kind of production method of ready-package composite plate.
Background technology
In the building field in modern times, generally use color-steel composite board to decorate as wallboard or roof panel.The general color steel tinuous production as shown in Figure 1, 2 that adopts of color-steel composite board is produced in batches, has the advantages such as production efficiency is high, steady quality.Concrete production stage is: at first carry out uncoiling by upper plate uncoiler 101 and 112 pairs of color steels of lower plate uncoiler, and split up and down upper plate 113 and lower plate 114 parallel, respectively by rolling formation machine 102,111 carry out embossed to upper plate and lower plate respectively, then the lower plate upper surface behind embossing adopts coating machine 110 spray coating heat preservation polyurethane foam liquid 109, upper plate 113 tilted gradually and cause the position that is equivalent to finished product composite plate thickness apart from lower plate 114 by steel rider 104, by circulation block 116 flexible edge strip 115 is set at upper plate and lower plate both sides, together enter foaming machine 105 processing of foaming with the lower plate 114 that scribbles heat insulating polyurethane foam liquid 109 and upper plate 113 in place, after foaming, adopt at last cutting equipment 106 cuttings can obtain color-steel composite board 107, carry out stacking by bunching device 108 and process.But the cost of raw material of color-steel composite board is higher, and the technology of color-steel composite board does not also reach the fireproof performance requirement of national regulation, therefore to some extent restriction in building field.
Application number is that 201010290596.5 patent application has proposed a kind of ready-package composite plate and solved the problems referred to above, ready-package composite plate and existing color-steel composite board structure are basic identical, such as Fig. 3, mainly comprise upper plate 122 and lower plate 126 shown in 4, between upper and lower plates, be filled with foam filled layer 123, be provided with a pair of tongue and groove connector 121 in the both sides of upper and lower plates face, 124(Fig. 3) or tongue and groove connector 127,128, two tongue and groove connectors bend by metal sheet and form, the tongue and groove connector can form knife handle type overlap joint tongue and groove (tongue and groove connector 121 behind ready-package composite plate foaming, 124) or male and female tongue-and-groove structure (tongue and groove connector 127,128), be used for the Fast Installation between the composite plate, the material of upper and lower plates adopts calcium silicate board or fiber cement board, and it has higher fireproof performance (A level).But because calcium silicate board or fiber cement board become piece to exist, compare with color steel and not have continuity, and calcium silicate board or fiber cement board have the characteristic that is difficult for bending, upper plate transfers horizontal direction to by incline direction before entering foaming machine, easily bent by steel rider or break, therefore present ready-package composite plate and be not suitable for adopting the color-steel composite board tinuous production to produce continuously.
Summary of the invention
The purpose of this invention is to provide a kind of realization quantity-produced Quick-assembled compound plate production line, improve the efficient of producing.
In order to realize above purpose, the technical solution adopted in the present invention is: a kind of Quick-assembled compound plate production line, comprise coating machine, foaming machine, cutting equipment, also comprise two crawler belt press, feeding device and tongue and groove connecting member forming equipment, described pair of crawler belt press comprises upper bracket and lower carriage, lower carriage is provided with track conveying device, described upper bracket is provided with in the rear end of production line direct of travel for the pressure roller that upper plate is transferred to level by inclination, tensioning is provided with the first resilient track of circulation on this pressure roller, and front end extends to described foaming machine; Described feeding device comprises that lower plate stock shelf and position are higher than the upper plate stock shelf of lower plate stock shelf, upper plate stock shelf front end is provided with the supporting roller conveying device that tilts along the production line direct of travel from top to bottom, the below of this supporting roller conveying device is provided with the horizontal transport agency that extends along the production line direct of travel, one end of this horizontal transport agency extends to described lower plate stock shelf, and the other end extends to described pair of crawler belt press; Described tongue and groove connecting member forming equipment comprises paired uncoiler and the roller pressing forming machine that lays respectively at described feeding device both sides, and the uncoiler of homonymy and roller pressing forming machine sequentially arrange along the production line direct of travel.
The lower plate stock shelf that the lower carriage of described pair of crawler belt press and track conveying device extend to described feeding device to the back-end consists of described horizontal transport agency.
Described roller pressing forming machine is fixed in described lower plate stock shelf.
Be provided with for the directive wheel that cooperates spacing guiding with the tongue and groove connector after the moulding in the both sides of production line direct of travel between the upper bracket of described pair of crawler belt press and the lower carriage.
Described roller pressing forming machine comprises upright-guiding mechanism, and the rear end of upright-guiding mechanism is provided with shaping roller, on the format roll wheel carrier along requiring the many groups of design running rollers according to moulding process on the production line direct of travel.
Vertical production line direct of travel is provided with the sideslip roller for the rolling support lower plate on the described lower plate stock shelf.
The parallel lines direct of travel is provided with the vertical sliding roller for the rolling support lower plate on the described upper plate stock shelf.
Described track conveying device comprises along the production line direct of travel arranges the deflector roll that is located on the lower carriage, and the upper support face tensioning of this deflector roll is provided with the second resilient track of circulation.
Described upright-guiding mechanism is provided with up and down adjustable guide wheel.
Ready-package composite plate production method step of the present invention is as follows:
1) will become respectively the upper plate of piece to be connected with lower plate the first the connection, and use the rubber belt sealing adhesion in the junction;
2) the lower plate upper surface after adhesion applies the heat insulating polyurethane foam liquid;
3) upper plate after adhesion and lower plate both sides arrange the tongue and groove connector, the tongue and groove connector of upper plate by both sides are supported being placed on the lower plate, with the processing of foaming of advancing synchronously of upper plate, lower plate and tongue and groove connector;
4) cutting obtains the ready-package composite plate after the foaming.
Two crawler belt press of Quick-assembled compound plate production line of the present invention, employing arranges the technical scheme of the first resilient track of tensioning at pressure roller, when calcium silicate board or fiber cement board contact with resilient track, resilient track can provide certain deflection, calcium silicate board or fiber cement board are played the effect of buffering, can guarantee calcium silicate board or fiber cement board steady, safe transfer horizontal direction to by incline direction, the problem of having avoided calcium silicate board or fiber cement board to be bent or to break.In addition, track conveying device adopts the second resilient track also can provide certain deflection, further calcium silicate board or fiber cement board is played the effect of buffering, guaranteed that upper plate advances steadily and safety.Other of the present invention pair of crawler belt press, both sides at the production line direct of travel arrange directive wheel, cooperation is bent the tongue and groove connector that forms by the color steel with certain rigidity, the leakage of the polyurethane foam liquid after both having prevented from applying, saved again the mechanism such as circulation block in the existing production line, also calcium silicate board or fiber cement board are played the effect of guiding, be fit to the production of ready-package composite plate, simplified existing production line structure.
The feeding device of Quick-assembled compound plate production line of the present invention, the characteristic that becomes piece to arrange for calcium silicate board or fiber cement board, can be respectively every calcium silicate board or the fiber cement board of stacking setting in batch be placed on upper plate stock shelf and the lower plate stock shelf one by one, then it is pushed on supporting roller conveying device and the horizontal transport agency respectively, by adjacent calcium silicate board or fiber cement board are sealed adhesion, realization is for the feeding in continuous material of the upper and lower plates of ready-package composite plate, supporting roller conveying device can guide upper plate and lower plate to approach gradually, make upper plate in place with lower plate gradually, simple in structure, easy to use, can produce continuously for Quick-assembled compound plate production line and to provide support.
The tongue and groove connecting member forming equipment of Quick-assembled compound plate production line of the present invention, color steel after the uncoiling is compressing by the rolling formation machine, advance continuously after the moulding and process the ready-package composite plate along with upper and lower plates together enters the foaming machine foaming, realize the continuous production of ready-package composite plate tongue and groove connector.
The present invention is directed to the characteristics of calcium silicate board or fiber cement board, on the basis of existing color-steel composite board tinuous production to its improvement, feeding device, two crawler belt press and tongue and groove connecting member forming equipment are provided, guaranteed the continuous rapid material-feeding of calcium silicate board or fiber cement board, and made steady, safe in place of upper plate together enter in the foaming machine foaming with continuously shaped tongue and groove connector to make the ready-package composite plate.
Ready-package composite plate of the present invention adopts the upper and lower plates that will become piece to adopt the adhesive tape adhesion, the upper and lower plates that makes into piece forms continuous upper and lower plates, the tongue and groove connector that is in the upper and lower plates both sides can support upper plate, give between the upper and lower plates a kind of foamed zones is provided, upper plate, lower plate and tongue and groove connector are advanced synchronously and are realized the continuous production of ready-package composite plate, have greatly improved the production efficiency of ready-package composite plate.
Description of drawings
Fig. 1 is the structural representation (looking squarely) of existing color steel tinuous production;
Fig. 2 is the structural representation (overlooking) of existing color steel tinuous production;
Fig. 3 is the structural representation of existing a kind of specific embodiment of ready-package composite plate;
Fig. 4 is the structural representation of the another kind of specific embodiment of existing ready-package composite plate;
Fig. 5 is the structural representation of the two crawler belt press of Quick-assembled compound plate production line, and F is the production line direct of travel among the figure;
Fig. 6 is A-A sectional view among Fig. 5;
Fig. 7 is the structural representation of Quick-assembled compound plate production line feeding device, and F is the production line direct of travel among the figure, and wherein P1 is the left-half of feeding device, and P2 is the right half part of feeding device;
Fig. 8 is the fiting relation figure of Quick-assembled compound plate production line feeding device and two crawler belt press, omits the other parts of feeding device and two crawler belt press;
Fig. 9 is the schematic diagram of Quick-assembled compound plate production line tongue and groove connecting member forming device structure and assembling thereof;
Figure 10 is the structural representation of roller pressing forming machine in the tongue and groove connecting member forming equipment;
The top view of Figure 11 Figure 10.
The specific embodiment
The invention provides a kind of Quick-assembled compound plate production line, comprise feeding device, two crawler belt press, tongue and groove connecting member forming equipment, coating machine, foaming machine, cutting equipment, wherein coating machine, foaming machine, cutting equipment can adopt prior art, bunching device can also be set, can the composite plate finished product after the cutting is in batch stacking, carry out the follow-up processing such as packing.Quick-assembled compound plate production line provided by the invention provides feeding device, two crawler belt press and tongue and groove connecting member forming equipment mainly for the characteristic of calcium silicate board and fiber cement board.
A kind of implementation of of the present invention pair of crawler belt press for example shown in Fig. 5,6, comprises upper bracket 4 and lower carriage 12, and lower carriage 12 comprises the supporting traverse 13 that is divided into F direction both sides, and the bottom of supporting traverse 13 is supported by supporting leg 14; Upper bracket 4 comprises the supporting traverse 2 that is divided into production line direct of travel both sides, and supporting traverse 2 is supported on the supporting traverse 13 of homonymy by pillar 3.Between the supporting traverse 2 of both sides and supporting traverse 13, be respectively equipped with deflector roll 15 and deflector roll 10, deflector roll 15,10 vertical and production line direct of travel and the settings that are arranged in parallel in the direction.Be respectively equipped with rotary rollers 17 and pressure roller 7 at supporting traverse 2 in the upstream and downstream of F direction, be set with the first resilient track 5 of circulation at rotary rollers 17, pressure roller 7 and deflector roll 15, and by tensioning apparatus 6 tensionings; On lower carriage 12, also be provided with track conveying device, this track conveying device comprises rotary rollers 8,18, this rotary rollers 8,18 is located at respectively supporting traverse 13 in the upstream and downstream of F direction, rotary rollers 8,18 and deflector roll 10 be set with the second resilient track 11 of circulation, and by tensioning apparatus 9 tensionings; Between the first resilient track 5 and track conveying device, formed the space that holds foamed zones between upper and lower plates and the upper and lower plates, this space is the space that forms between the first resilient track 5 and the second resilient track 11 in the present embodiment, and enters in use the processing of foaming in the follow-up foaming machine under the drive of the first resilient track 5 and the second resilient track 11.Be provided with directive wheel 1 between the supporting traverse 2 of homonymy and supporting traverse 13, this directive wheel 1 rolls to cooperate with the tongue and groove connector in use and is used for the effect of spacing guiding is played in its spacing extremely above-mentioned space to the tongue and groove connector in the traveling process.The first resilient track and the second resilient track can adopt elastomeric material, also can adopt other conventional elastomeric material.The tongue and groove connector enters above-mentioned space rear upper plate and is supported on second by the tongue and groove connector, and upper plate, lower plate and tongue and groove connector are together advanced and entered the blowing agent processing of foaming.The concrete shape of directive wheel 1 can determine according to the shape of tongue and groove connector, makes that directive wheel and tongue and groove connector are identical to be cooperated, and the directive wheel 1 of present embodiment matches with the tongue and groove connector shape of ready-package composite plate shown in Figure 3 as shown in Figure 6.
A kind of specific embodiment of feeding device as shown in Figure 7, comprise that lower plate stock shelf 35 and position are higher than the upper plate stock shelf 34 of lower plate stock shelf 35, vertical F direction is provided with the sideslip roller 36 for the rolling support lower plate on the lower plate stock shelf 35, and vertical F direction is provided with the vertical sliding roller 33 for the rolling support upper plate on the upper plate stock shelf 34.Be connected with the supporting roller conveying device 31 of inclination in the downstream of F direction at upper plate stock shelf 34, supporting roller conveying device 31 has row's roller of vertical F direction, and for the production of rolling support upper plate in the process, the guiding upper plate moves closer to lower plate by incline direction; This supporting roller conveying device 31 from top to bottom tilts along the F direction, and the rear end of supporting roller conveying device 31 extends to upper plate stock shelf 34 and is higher than upper plate stock shelf 34, and supporting roller conveying device 31 supports by bracing frame, is provided with guardrail 32 in the both sides of supporting roller conveying device 31.Be provided with the horizontal transport agency 37 that extends along the F direction below supporting roller conveying device 31, this horizontal transport agency 37 can adopt crawler belt to carry, and also can adopt other usual manner to carry; One end of horizontal transport agency 37 extends to lower plate stock shelf 35.Split setting before and after lower plate stock shelf 35 of the present invention adopts also can be adopted to be wholely set.Supporting roller conveying device 31 front ends of feeding device extend to two crawler belt press and with its pressure roller 7 an end distance are arranged, and shown among Fig. 8 50, and the front end of supporting roller conveying device 31 is a little more than the thickness of finished product ready-package composite plate.
Tongue and groove connecting member forming equipment comprises roller pressing forming machine and uncoiler, roller pressing forming machine and uncoiler arrange and are divided into the feeding device both sides in pairs, the uncoiler of homonymy and roller pressing forming machine sequentially arrange along the production line direct of travel, roller pressing forming machine is fixed on the both sides of the lower plate stock shelf of feeding device, supports fixing by support post 38 as shown in Figure 9.Roller pressing forming machine and uncoiler can adopt prior art, what uncoiler of the rolling formation machine in the color-steel composite board tinuous production for example, roller pressing forming machine of the present invention and uncoiler are shown in Fig. 9,10,11, roller pressing forming machine comprises forming frame 61, vertically arrange manyly to shaping roller 62 on the forming frame 61 according to moulding process, make the easy moulding of color steel; Be respectively equipped with upright-guiding mechanism 67 and tail deflector roll 66 at the two ends of forming frame 61, upright-guiding mechanism 67 comprises wheel frame 63 and a pair of up and down adjustable guide wheel 64, and the other end of wheel frame 63 is provided with first deflector roll 65.Uncoiler is arranged on the front portion of roller pressing forming machine, comprises color coil of strip bracing frame 71 and is located at the cutter 90 of these bracing frame 71 front ends, and cutter 90 is used for shearing the defective part of color steel after the uncoiling.
Quick-assembled compound plate production line of the present invention in use, take calcium silicate board or fiber cement board as upper and lower plates,
1) incites somebody to action the position that stacking in batch lower plate is placed on close lower plate stock shelf, then one by one every lower plate is placed on the lower plate stock shelf 35, and towards the F direction it is pushed to horizontal transport agency 37, at horizontal transport agency 37 adjacent lower plate is adopted the rubber belt sealing adhesion, make it to become continuous lower plate and prevent that expanding foam solution from leaking material, horizontal transport agency 37 is fed forward lower plate; Stacking in batch upper plate is placed on the upper plate stock shelf 34, vertical sliding roller on the upper plate stock shelf 34 is convenient to move to upper plate stock shelf 34 with stacking in batch upper plate from lifting mechanism, then one by one every upper plate is placed on the supporting roller conveying device 31, and at supporting roller conveying device 31 adjacent lower plate is adopted the rubber belt sealing adhesion, make it to become continuous upper plate and the hourglass material that prevents from foaming;
2) horizontal transport agency 37 is delivered to coating machine 70 with continuous lower plate and carries out the coating of heat insulating polyurethane foam liquid;
3) lower plate after will applying, upper plate and together enter two crawler belt press by the molded continuous tongue and groove connector of tongue and groove connecting member forming device roller, the tongue and groove connector is directed on the wheel 1 spacing plate face that is directed to the lower plate both sides, then upper plate is pressed into two crawler belt press to horizontal level by the be tensioned pressure roller 7 of the first resilient track 5 of the obliquity of support roller device, be supported on the lower plate by the tongue and groove connector, as Fig. 3, lower plate shown in 4 supports the structure (foam filled layer 123 not yet foamed and was viscous liquid this moment) of upper plate by the tongue and groove connector, then with upper plate, scribble the lower plate of foam liquid and the tongue and groove connector of both sides and enter synchronously the processing of foaming in the foaming machine; Cross sectional view after the foaming is shown in Fig. 3,4, and upper plate, lower plate and tongue and groove connector are by the polyurethane foam cementation after foaming;
4) adopt cutting equipment to cut after the foaming and obtain the ready-package composite plate.
At last stacking apparatus and packaging facilities can also be set optionally, decide on the concrete condition of production.
Claims (9)
1. Quick-assembled compound plate production line, comprise coating machine, foaming machine, cutting equipment, it is characterized in that: also comprise two crawler belt press, feeding device and tongue and groove connecting member forming equipment, described pair of crawler belt press comprises upper bracket and lower carriage, lower carriage is provided with track conveying device, described upper bracket is useful on the pressure roller that upper plate is transferred to level by inclination in the provided upstream of production line direct of travel, tensioning is provided with the first resilient track of circulation on this pressure roller, the downstream extends to described foaming machine, is provided with one and is used for holding between this first resilient track and described track conveying device, the space that lower plate is advanced; Described feeding device comprises and is respectively applied to place the lower plate stock shelf of upper plate and lower plate and the upper plate stock shelf that the position is higher than the lower plate stock shelf, the upper plate stock shelf is provided with the supporting roller conveying device that tilts along the production line direct of travel from top to bottom in production line direct of travel downstream, the below of this supporting roller conveying device is provided with the horizontal transport agency that extends along the production line direct of travel, one end of this horizontal transport agency extends to described lower plate stock shelf, and the other end extends to described pair of crawler belt press; Described tongue and groove connecting member forming equipment comprises paired uncoiler and the roller pressing forming machine that lays respectively at described feeding device both sides, and the uncoiler of homonymy and roller pressing forming machine sequentially arrange along the production line direct of travel.
2. Quick-assembled compound plate production line according to claim 1, it is characterized in that: the lower carriage of described pair of crawler belt press and track conveying device consist of described horizontal transport agency to the lower plate stock shelf that production line direct of travel upstream extends to described feeding device.
3. Quick-assembled compound plate production line according to claim 1, it is characterized in that: described roller pressing forming machine is fixed in described lower plate stock shelf.
4. Quick-assembled compound plate production line according to claim 1 is characterized in that: be provided with for the directive wheel that cooperates spacing guiding with the tongue and groove connector after the moulding in the both sides of production line direct of travel between the upper bracket of described pair of crawler belt press and the lower carriage.
5. Quick-assembled compound plate production line according to claim 1, it is characterized in that: described roller pressing forming machine comprises upright-guiding mechanism, the front end of upright-guiding mechanism is provided with forming frame, is provided with at least two pairs of vertical shaping rollers that arrange along the production line direct of travel on the forming frame.
6. Quick-assembled compound plate production line according to claim 1 is characterized in that: vertical production line direct of travel is provided with the sideslip roller for the rolling support lower plate on the described lower plate stock shelf.
7. Quick-assembled compound plate production line according to claim 1, it is characterized in that: the parallel lines direct of travel is provided with the vertical sliding roller for the rolling support upper plate on the described upper plate stock shelf.
8. Quick-assembled compound plate production line according to claim 1 is characterized in that: described track conveying device comprises along production line direct of travel row and is located at deflector roll on the lower carriage, and the upper support face tensioning of this deflector roll is provided with the second resilient track of circulation.
9. Quick-assembled compound plate production line according to claim 5 is characterized in that: adjustable guide wheel about described upright-guiding mechanism is provided with.
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| CN 201110122542 CN102277927B (en) | 2011-05-12 | 2011-05-12 | Fast-assembling type composite board production line and production method |
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| CN 201110122542 CN102277927B (en) | 2011-05-12 | 2011-05-12 | Fast-assembling type composite board production line and production method |
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| CN102277927B true CN102277927B (en) | 2013-02-20 |
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| CN103072358B (en) * | 2013-01-28 | 2015-07-01 | 任四平 | Manufacturing method and equipment for micro-foaming sandwich layer steel-plastic composite plate for structure |
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| CN110170573A (en) * | 2019-05-06 | 2019-08-27 | 苏州金童机械制造股份有限公司 | A kind of metal covering color-steel composite board production line using single cold roll forming mechanism |
| TR202013710A1 (en) * | 2020-08-31 | 2022-03-21 | Tusaş Türk Havacilik Ve Uzay Sanayi̇i̇ Anoni̇m Şi̇rketi̇ | A Composite Part Manufacturing System. |
| CN112455053B (en) * | 2020-11-28 | 2022-09-20 | 湖南麓上住宅工业科技有限公司 | Thermal insulation composite board bonding device for prefabricated building |
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