CN102275040B - Auto-coupling welding and packaging mechanical device of coaxial-type optical transceiving device - Google Patents
Auto-coupling welding and packaging mechanical device of coaxial-type optical transceiving device Download PDFInfo
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- CN102275040B CN102275040B CN2011101925788A CN201110192578A CN102275040B CN 102275040 B CN102275040 B CN 102275040B CN 2011101925788 A CN2011101925788 A CN 2011101925788A CN 201110192578 A CN201110192578 A CN 201110192578A CN 102275040 B CN102275040 B CN 102275040B
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Abstract
The invention discloses an auto-coupling welding and packaging mechanical device of a coaxial-type optical transceiving device, which comprises a workbench, an aligning unit, a lifting unit, a propelling unit, a manual lower fixture, a welding unit, a swinging unit, an upper fixture, an equipment housing and a control button, wherein an aligning unit base platform, the propelling unit and a welding workbench are installed on an equipment workbench; the propelling unit comprises a left propelling device and a right propelling device which are distributed in an angle of 45 DEG around a rotating shaft of a Theta z r autorotation platform; the manual lower fixture is placed on the left propelling device; the lifting unit is installed on the Theta z rotating platform; the welding unit and a portal-type frame are installed on the welding workbench, and the welding unit comprises three welding devices which are uniformly disturbed in an angle of 120 DEG around the rotating shaft of the Theta z autorotation platform; the swinging unit is installed on the portal-type frame; a Z-axis automatic linear slipway is installed on a swinging plate of the swinging unit; the upper fixture is installed on the Z-axis automatic linear slipway, and can realize pitching actions by depending on the action of the swinging unit; the equipment housing is installed on the equipment workbench; and the control button is installed on the equipment housing. The auto-coupling welding and packaging mechanical device has the advantages of reasonable and ingenious structural design, strong extendibility, space economization, high degree of automation, convenience for control, simpleness in operation and short operation time, therefore the cost of products is low and the quality is stable; and the problems of coupling, aligning and welding of the coaxial-type optical transceiving device are effectively solved, and the requirements of an industrialized production line are satisfied.
Description
Technical field
The present invention relates to a kind of coaxial type optical transceiving device automatic coupling welding packaging machinery device, be applicable to the following coaxial type optical transceiving device of 10Gbps or 10Gbps.
Background technology
Optical active component is the Primary Component that converts the electrical signal to optical signal in optical communication system or optical signal is converted to the signal of telecommunication, is the heart of optical transmission system.Comprise light source, as semiconductor light-emitting-diode (LED) and laser diode (LD), photodetector and image intensifer etc.LD is the important devices in optical fiber telecommunications system, directly affects performance, reliability and the price of optical fiber telecommunications system.FTTH develops rapidly the whole world, makes the market demand of LD module increasing night, and the core of coaxial type optical transceiving device is exactly the LD module.How improving the performance quality of coaxial type optical transceiving device, is the key issue that on current industrial, encapsulation is manufactured, and its core technology is to be coupled and aligned and welds.
The main process of coaxial type optical transceiving device encapsulation comprises coarse alignment, fine alignment, welding and postwelding displacement correction.Current industrial use be the conventional manual production line, the scale of manual production line is 7 people approximately, basic process is: at first by microscope, LD and single-mode fiber (SMF) are tentatively aimed at, then detect by light power meter the luminous power that LD is coupled into SMF, manually adjust the relative position of LD assembly and SMF assembly, thereby real fine alignment, the last laser soldering device fixed of using again carries out the spot welding of a circle, completes encapsulation.Owing to being manual operation, operating personnel's technical ability qualification is difference to some extent, causes the quality of product unstable; Speed of production is slow; Product price is high; The production equipment floor space is large.And increasing to the demand of high-performance and low-cost coaxial type optical transceiving device on current industry, in order to change this present situation, must realize automation and the high efficiency of device package.
Summary of the invention
Technical problem to be solved by this invention is: for current industrial manual production line, the invention provides a kind of reasonable in design that has, ingenious, extensibility is strong, save space, automaticity is high, it is convenient to control, simple to operate, activity duration is short, make product cost low, steady quality, and be applicable to multiple coaxial type optical transceiving device (as TOSA(light emission secondary module), ROSA(light-receiving secondary module), BOSA(bidirectional light receiving and transmitting assembly) and Triplexer(three-dimensional light transmitting-receiving subassembly)) automatic coupling welding packaging machinery device.
In order to solve the problems of the technologies described above, the solution that the present invention proposes is: coaxial type optical transceiving device automatic coupling welding packaging machinery device of the present invention comprises workbench, aligned units, lift unit, propulsion unit, manual lower clamp, welding unit, swing unit, upper fixture, equipment housing and control button, described workbench comprises the equipment workbench, welding bench and portal frame, described welding bench is arranged on the equipment workbench, described portal frame is arranged on welding bench, described aligned units comprises aligned units base platform and Z axis automatic linear slide unit, described aligned units base platform and propulsion unit are arranged on the equipment workbench, described propulsion unit comprises left propulsion plant and right propulsion plant, be placed with manual lower clamp on described left propulsion plant, described lift unit is arranged on the aligned units base platform, described welding unit comprises the first welder, the second welder and the 3rd welder, described the first welder, the second welder and the 3rd welder are uniformly distributed and are arranged on welding bench with 120 °, described swing unit is arranged on portal frame, described Z axis automatic linear slide unit is arranged on the oscillating deck of described swing unit, described upper fixture is arranged on Z axis automatic linear slide unit, described equipment housing is arranged on the equipment workbench, described control button is arranged on equipment housing.
Described workbench comprises vertically arranged equipment workbench successively, welding bench and portal frame, described equipment workbench comprises base plate and four angle bearings, described base plate is provided with a plurality of screwed holes of array arrangement, described welding bench comprises three section bar seats, three the first aluminium section bar supports and section bar connecting plate, described three section bar seats are arranged on the equipment workbench, described three the first aluminium section bar supports are arranged on respectively on three section bar seats, described section bar connecting plate is arranged on three the first aluminium section bar supports, described section bar seat, adopt screw attachment between the first aluminium section bar support and section bar connecting plate, described portal frame comprises two the second aluminium section bar supports, the aluminium section bar crossbeam, four angled piece and two section bar end caps, described two the second aluminium section bar supports are arranged on the section bar connecting plate, between described the second aluminium section bar support and section bar connecting plate, adopt screw and angled piece fastening, described aluminium section bar crossbeam is arranged on two the second aluminium section bar supports, described aluminium section bar crossbeam and two the second aluminium section bar supports adopt angled piece fastening, described section bar end cap is arranged on the two ends of aluminium section bar crossbeam.
Described aligned units comprises aligned units base platform and Z axis automatic linear slide unit, described aligned units base platform comprises the base platform seat, XY axle automatic linear slide unit, the first keyset and θ z axle automatic rotation slide unit, described base platform seat, XY axle automatic linear slide unit, the first keyset and θ z axle automatic rotation slide unit be at right angle setting successively, described Z axis automatic linear slide unit is arranged on oscillating deck, described XY axle automatic linear slide unit comprises X-axis automatic linear slide unit and Y-axis automatic linear slide unit, described X-axis automatic linear slide unit, Y-axis automatic linear slide unit include slide unit base identical with Z axis automatic linear slide unit structure, the slide unit footstock, nut seat, screw rod, sensor, two pairs first intersection spherical guides, shaft coupling, motor fixing plate and the second stepper motor, described the first intersection spherical guide is arranged on respectively on slide unit base and slide unit footstock and forms a sliding pair, described motor fixing plate is arranged on the slide unit base, described the second stepper motor is arranged on motor fixing plate, described nut seat is arranged on the slide unit footstock, described screw rod and nut seat form screw thread pair, described shaft coupling screw connection and the second stepper motor, described installation of sensors is in slide unit base one side, described θ z axle automatic rotation slide unit comprises the rotation carriage saddle, turntable, the intersection ball bearing, belt pulley, synchronous belt and the first stepper motor, described intersection ball bearing is arranged in rotation carriage saddle left end circular trough, described turntable is arranged in the intersection ball bearing, described the first stepper motor is arranged on rotation carriage saddle right-hand member below, described belt pulley is arranged on the first step motor shaft, described turntable and belt pulley synchronous belt drive.
Described lift unit comprises rotating seat, the DB male, the miniature precision Pneumatic slid platform, two speed control valves, the L-type keyset, the copper sheet end cap, four copper sheets, four the first support columns, the first support column fixed head and guide positioning plate, described rotating seat is arranged on θ z axle automatic rotation slide unit, have wiring groove on the level board of described rotating seat, described DB male is arranged on the vertical panel back line outlet of rotating seat, described miniature precision Pneumatic slid platform is arranged on the vertical panel of rotating seat, described L-type keyset is arranged on the miniature precision Pneumatic slid platform, have a gathering sill on the vertical panel of described L-type keyset, described copper sheet end cap is arranged on the level board bottom of L-type keyset, described four copper sheets are packed in four copper sheet grooves of copper sheet end cap, the lower end of described the first support column is provided with external screw thread, upper end is provided with screw hole, the lower end of described the first support column is fixed on rotating seat, upper end is equipped with the first support column fixed head, described guide positioning plate is arranged in the circular trough of the first support column fixed head, described guide positioning plate has a taper locating surface.
Described propulsion unit comprises left propulsion plant and right propulsion plant, described left propulsion plant becomes a ° distribution with right propulsion plant around the rotating shaft of θ z axle automatic rotation slide unit, described left propulsion plant and right propulsion plant comprise two L-type gripper shoes, the Pneumatic slid platform fixed head, accurate Pneumatic slid platform, two speed control valves, the first connecting plate, two the second support columns, the second support column fixed head and two support bars, described L-type gripper shoe is arranged on the equipment workbench, described Pneumatic slid platform fixed head is arranged on two L-type gripper shoes, described accurate Pneumatic slid platform is arranged on the Pneumatic slid platform fixed head, described the first connecting plate is arranged on accurate Pneumatic slid platform, the design of described the second support column is the same with the first support column, described the second support column lower end is fastened on the first connecting plate right-hand member, upper end is equipped with the second support column fixed head, have a gathering sill on described the second support column fixed head, described support bar is fastened on the place ahead of the second support column fixed head, described accurate Pneumatic slid platform comprises two cylinder aerodynamic slide pedestals designed in conjunction, front buffering end, line slideway, the first magnetic switch, slide unit and rear buffering end, described line slideway is arranged on the aerodynamic slide pedestal, described front buffering end and rear buffering end are arranged on the two ends of line slideway, described slide unit is arranged on line slideway, described the first magnetic switch is arranged in aerodynamic slide pedestal one siding track.
Described manual lower clamp comprises shell body, plastics wiring column base, four copper binding posts, fixture lobe base, three fixture lobes, plastic sleeve, LD private jack (), ring spring, the rear end locating piece, the front end locating piece, short handle, long handle, threaded turnbarrel and tapered sleeve, described plastics wiring column base is arranged on the shell body bottom, described four copper binding posts are arranged in plastics wiring column base, in the cylindrical drum of described copper binding post, spring is housed, described fixture lobe floor installation is in shell body, described three fixture lobes are arranged on respectively in three chutes of fixture lobe base top, described plastic sleeve is adhesive in the through hole of fixture lobe base top, described LD private jack is adhesive in plastic sleeve, described ring spring is stuck in three fixture lobes and surrounds in jump-ring slot, described rear end locating piece and front end locating piece are arranged on respectively rear end and the front end of shell body, described short handle is arranged on shell body, described long handle is arranged on threaded turnbarrel, described threaded turnbarrel and shell body thread connection, described tapered sleeve is packed in threaded turnbarrel.
Described welding unit comprises the first welder, the second welder, the 3rd welder, described the first welder, the second welder, the 3rd welder is uniformly distributed and is arranged on the section bar connecting plate centered by the rotating shaft of θ z axle automatic rotation slide unit, described the first welder, the second welder, the 3rd welder includes welding base, the manual straight line slide unit of XYZ axle, the second keyset, the manual straight line slide unit of R axle, laser emitting head holder and laser emitting head, described welding base is arranged on section bar connecting plate top, the manual straight line slide unit of described XYZ axle is arranged on welding base, described the second keyset is arranged in the manual straight line slide unit of XYZ axle on the manual straight line slide unit of Z axis, the manual straight line slide unit of described R axle is arranged on the second keyset, a described outgoing holder is arranged on the manual straight line slide unit of R axle, described laser emitting head is fastening with an outgoing holder, the manual straight line slide unit of described R axle comprises micrometer, two pairs second intersection spherical guides, the micrometer holder, block, manual slide unit footstock, do not deviate from screw and manual slide unit base for two, described the second intersection spherical guide is arranged on respectively manual slide unit footstock and manually on the slide unit base, forms a sliding pair, be separately installed with one on described manual slide unit footstock and manual slide unit base and do not deviate from screw, do not deviate between screw to be equipped with for eliminating the spring in slide unit backhaul gap for described two, described micrometer holder and block are arranged on respectively the left side of manual slide unit base and manual slide unit footstock, described micrometer is fastening with the micrometer holder, the manual straight line slide unit of described XYZ axle comprises the manual straight line slide unit of X-axis, the manual straight line slide unit of Y-axis and the manual straight line slide unit of Z axis, the manual straight line slide unit of described X-axis, the structure of the manual straight line slide unit of Y-axis and the manual straight line slide unit of Z axis is identical with the manual straight line slide unit of R axle.
Described swing unit comprises the cylinder fixed mount, the thin tape guide rod cylinder, speed control valve, the first hinged-support, connecting rod, the second hinged-support, two bearing pins, two nuts, oscillating deck, location-plate, swinging axle, two bearing (ball) covers, two bearing blocks, two rolling bearings and two shaft end rings, described cylinder fixed mount is arranged on the below of the aluminium section bar crossbeam of described portal frame, and described thin tape guide rod cylinder is arranged on the cylinder fixed mount, and described thin tape guide rod cylinder comprises push pedal, two guide rods, the second magnetic switch, cylinder body and first piston bar, described two guide rods are arranged on two ends, cylinder body left and right, described first piston bar is arranged in the middle of cylinder body, described push pedal is arranged on two guide rods and first piston bar, described the second magnetic switch is arranged in the track of cylinder body upper end, and described the first hinged-support is arranged in push pedal, and described the second hinged-support connects with connecting rod with the first hinged-support, described the first hinged-support all connects with bearing pin and nut with connecting rod with connecting rod and the second hinged-support, described bearing (ball) cover, bearing block and rolling bearing form rolling bearing units, the bearing block of described two rolling bearing units is fastened on respectively on the aluminium section bar crossbeam of described portal frame, described swinging axle is arranged in two bearing blocks, and with shaft end ring, be stuck in the jump-ring slot at swinging axle two ends, described location-plate is arranged on two the second aluminium section bar supports of described portal frame, described oscillating deck upper end is fastened on the milling flat of swinging axle, and lower end connects with the second hinged-support.
Described upper fixture comprises clamping fixture seat, thin cylinder, collet, tapered sleeve, the tapered sleeve seat, the left shell right shell body, thin cylinder fixed head and two air inlet pipe, described upper clamping fixture seat is arranged on Z axis automatic linear slide unit, described tapered sleeve seat is packed on the clamping fixture seat level board, described left shell and right shell body are arranged on the tapered sleeve seat and form upper fixture shell, described thin cylinder is arranged on thin cylinder fixed head below, described thin cylinder fixed head is arranged on fixture shell upper end, described collet afterbody connects with the thin cylinder piston rod thread, described collet head and the laminating of the tapered sleeve conical surface, described tapered sleeve is packed in tapered sleeve seat lower end, described thin cylinder comprises the second piston rod and cylinder barrel.
Described equipment housing comprises side plate, left ahead board, top board, front shroud, right front board, arc, section bar and angled piece, described section bar and described angled piece are built constitution equipment outer cover framework, described outer cover frame installation is on the equipment workbench, described mounting of roof plate is above the equipment housing framework, described side plate is arranged on three sides behind the left and right of equipment housing framework, described front shroud is arranged on the bottom, front side of equipment housing framework, and described left ahead board, arc and right front board are arranged on respectively upper end, equipment housing framework front side from left to right successively.
Described control button comprises emergency stop push button, upper eletric button, clamps button, left propelling button, right propelling button, swinging button and relay indicating light, totally seven control buttons, described clamping button is arranged on left ahead board, described swinging button and relay indicating light are arranged on right front board, and described upper eletric button, emergency stop push button, left propelling button and right propelling button are arranged on front shroud.
Compare with technology with existing equipment, the invention has the advantages that:
1, aligned units of the present invention and welding unit structure adopt the mode of building blocks combination, realize building of multiple degrees of freedom position adjusting mechanism, and its applicability is strong, and flexibility is large, are convenient to dismounting.Because the impact be coupled and aligned on device performance is larger, aligned units has adopted high-precision slide unit, and the platform precision of welding unit is relatively low.
2, the XY of aligned units of the present invention, θ
zwith Z direction slide unit, adopt stepper motor to drive, control simply, cost is lower, and the XYZ of welding unit and R direction slide unit adopt manually and adjust.By the combination of above-mentioned slide unit, can realize LD and SMF being coupled and aligned on X, Y, Z three degree of freedom, secondary welding, the adjustment of the correction of postwelding displacement and laser emitting head.
3, propulsion unit of the present invention adopts the left and right propulsion plant, realizes two station operations, in encapsulation simultaneously, completes the clamping of another assembly, has shortened the activity duration.
4, manual lower clamp of the present invention, realize the self-centering of LD assembly is clamped and unloading by the radial clamping of three fixture lobes, and centering precision is higher, simple to operate, is convenient to load and unload powering on of device and LD.
5, swing unit of the present invention is by a slider-crank mechanism, and in realizations, the pitching of fixture is moved, and is convenient to, has rationally utilized space, makes to encapsulate miniaturization more.
6, upper fixture of the present invention adopts the cylinder executive mode, and the effect by collet realizes the self-centering of SMF assembly is clamped and unloading, and simple in structure, it is convenient to control, and centering precision is high, and service life is longer.
7, the present invention is simple to operate, and operating personnel only need simple installation fitting, then presses specific button, gets final product complete operation.
8, automaticity of the present invention is high, and assembly only needs button after installing, and from the welding sequence that is coupled and aligned, all automatically completes, and does not rely on operating personnel's technical ability qualification, makes product quality more stable.
9, the present invention compares with manual production line, save space, and occupation area of equipment is little; Low-cost consumption, only need one man operation to get final product.
10, extensibility of the present invention is strong, is adapted to the coaxial type optical transceiving device of different sizes, only needs to change supporting upper lower clamp.
In sum, coaxial type optical transceiving device automatic coupling welding packaging machinery apparatus structure of the present invention is reasonable in design, ingenious, and extensibility is strong, save space, automaticity is high, and it is convenient, simple to operate to control, activity duration is short, makes product cost low, steady quality.Effectively solve the coaxial type optical transceiving device and be coupled and aligned and Welding Problems, met the requirement of industrial production line.
The accompanying drawing explanation
Fig. 1 is overall schematic of the present invention;
Fig. 2 is the front view of concealing device outer cover of the present invention and control button;
Fig. 3 is the left view of concealing device outer cover of the present invention and control button;
Fig. 4 is Working table structure schematic diagram of the present invention;
Fig. 5 is aligned units base platform structural representation of the present invention;
Fig. 6 is Z axis automatic linear slide unit structural representation of the present invention;
Fig. 7 is Z axis automatic linear slide unit sectional schematic diagram of the present invention;
Fig. 8 is θ of the present invention
zaxle automatic rotation slide unit sectional schematic diagram;
Fig. 9 is lift unit structural representation of the present invention;
Figure 10 is propulsion plant structural representation of the present invention;
Figure 11 is the accurate Pneumatic slid platform structural representation of the present invention;
Figure 12 is the manual lower clamp structural representation of the present invention;
Figure 13 is the half sectional view of the manual lower clamp of the present invention;
Figure 14 is welder structural representation of the present invention;
Figure 15 is R axle automatic linear slide unit sectional schematic diagram of the present invention;
Figure 16 is swing unit structure of the present invention front side schematic diagram;
Figure 17 is swing unit structure rear side schematic diagram of the present invention;
Figure 18 is band guide rod cylinder sectional schematic diagram of the present invention;
Figure 19 is the principle sketch of swing mechanism of the present invention;
Figure 20 is clamp structure schematic diagram in the present invention;
Figure 21 is the half sectional view of fixture in the present invention;
Figure 22 is present device outer cover frame structure schematic diagram;
Figure 23 is the packaged TOSA assembly schematic diagram of the present invention.
Figure 24 is the process drawing that the present invention encapsulates TOSA.
Marginal data
1, workbench 131, angled piece
11, equipment workbench 132, section bar end cap
111, base plate 133, the second aluminium section bar support
112, angle bearing 134, aluminium section bar crossbeam
12, welding bench 2, aligned units
121, section bar seat 21, aligned units base platform
122, the first aluminium section bar support 211, base platform seat
123, section bar connecting plate 212, XY axle automatic linear slide unit
13, portal frame 213, the first keyset
214, θ z axle automatic rotation slide unit 4136, rear buffering end
2141, rotation carriage saddle 414, speed control valve
2142, turntable 415, the first connecting plate
2143, intersection ball bearing 416, the second support column
2144, belt pulley 417, second supports fixed head
2145, synchronous belt 418, support bar
2146, the first stepper motor 419, fixed head gathering sill
22, Z axis automatic linear slide unit 42, right propulsion plant
221, slide unit base 5, manual lower clamp
222, slide unit footstock 501, shell body
223, nut seat 502, plastics wiring column base
224, screw rod 503, copper binding post
225, sensor 504, fixture lobe base
226, the first intersection spherical guide 505, fixture lobe
227, shaft coupling 506, plastic sleeve
228, motor fixing plate 507, LD private jack
229, the second stepper motor 508, ring spring
3, lift unit 509, rear end locating piece
301, rotating seat 510, front end locating piece
302, DB15 male 511, short handle
303, miniature precision Pneumatic slid platform 512, long handle
304, speed control valve 513, threaded turnbarrel
305, L-type keyset 514, tapered sleeve
306, copper sheet end cap 6, welding unit
307, copper sheet 61, the first welder
308, the first support column 611, welding base
309, first support fixed head 612, XYZ axle automatic linear slide unit
310, guide positioning plate 613, the second keyset
311, keyset gathering sill 614, R axle automatic linear slide unit
4, propulsion unit 6141, micrometer
41, left propulsion plant 6142, the second intersection spherical guide
411, L-type gripper shoe 6143, micrometer holder
412, Pneumatic slid platform fixed head 6144, block
413, accurate Pneumatic slid platform 6145, manual slide unit footstock
4131, aerodynamic slide pedestal 6146, do not deviate from screw
4132, front buffering end 6147, manual slide unit base
4133, line slideway 615, laser emitting head holder
4134, the first magnetic switch 616, laser emitting head
4135, slide unit 62, the second welder
63, the 3rd welder 95, right front board
7, swing unit 96, arc
701, cylinder fixed mount 97,20 section bars
702, thin tape guide rod cylinder 98,20 angled piece
7021, push pedal 10, control button
7022, guide rod 101, emergency stop push button
7023, the second magnetic switch 102, upper eletric button
7024, cylinder body 103, clamping button
7025, first piston bar 104, left propelling button
703, speed control valve 105, right propelling button
704, the first hinged-support 106, swinging button
705, connecting rod 107, work indication
706, the second hinged-support 1101, LD
707, bearing pin 1102, LD seat
708, nut 1103, integral component
709, oscillating deck 1104, band caudal peduncle ceramic insertion core
710, location-plate 1105, LD assembly
711, swinging axle 1106, SMF assembly
712, bearing (ball) cover 1107, TOSA
713, bearing block
714, rolling bearing
715, shaft end ring
8, upper fixture
81, thin cylinder fixed head
82, thin cylinder
821, the second piston rod
822, cylinder barrel
83, collet
84, tapered sleeve
85, tapered sleeve seat
86, left shell
87, right shell body
88, upper clamping fixture seat
89, air inlet pipe
9, equipment housing
91, side plate
92, left ahead board
93, top board
94, front shroud
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
As shown in Figure 1, Figure 2 and Figure 3, coaxial type optical transceiving device automatic coupling welding packaging machinery device of the present invention comprises workbench 1, aligned units 2, lift unit 3, propulsion unit 4, manual lower clamp 5, welding unit 6, swing unit 7, upper fixture 8, equipment housing 9 and control button 10.Aligned units 2 comprises aligned units base platform 21 and Z axis automatic linear slide unit 22, aligned units base platform 21, propulsion unit 4 and welding bench 12 all are arranged on equipment workbench 11, propulsion unit 4 consists of left propulsion plant 41 and right propulsion plant 42, they are around the rotating shaft distribution at 45 ° of θ z axle automatic rotation slide unit 214, manually lower clamp 5 is for installing LD assembly 1105, can portablely install, after having assembled, be placed on left propulsion plant 41, rely on left propulsion plant 41 that manual lower clamp 5 is delivered to lift unit 3, lift unit 3 is arranged on the θ z axle automatic rotation slide unit 214 of aligned units 2, it relies on miniature precision Pneumatic slid platform 303 to promote manual lower clamp 5, complete powering on and locating of LD assembly 1105, welding unit 6 and portal frame 13 all are arranged on the welding bench 12 of workbench 1, welding unit 6 is by the first welder 61, the second welder 62 and the 3rd welder 63 form, they become 120 ° to be uniformly distributed around the rotating shaft of θ z axle automatic rotation slide unit 214, swing unit 7 is arranged on portal frame 13, Z axis automatic linear slide unit 22 is arranged on oscillating deck 709, upper fixture 8 is arranged on Z axis automatic linear slide unit 22, for SMF assembly 1106 is installed, rely on the effect of swing unit 7, upper fixture 8 can complete 0 °～18 ° (with respect to vertical plane) pitching actions, be convenient to install SMF assembly 1106, equipment housing 9 is arranged on equipment workbench 11, control button 10 is arranged on equipment housing 9.
As shown in Figure 4, workbench 1 of the present invention comprises equipment workbench 11, welding bench 12 and portal frame 13, and they are at right angle setting successively.Equipment workbench 11 comprises base plate 111 and four angle bearings 112, and base plate 111 is gone into battle and shown the screwed hole of M6*25mm, is convenient to assembling and the adjustment of aligned units base platform 21, welding bench 12 and propulsion unit 4, also can alleviate the weight of equipment simultaneously.Welding bench 12 comprises three section bar seats 121, three the first aluminium section bar supports 122 and section bar connecting plate 123, three section bar seats 121 are arranged on equipment workbench 11, three the first aluminium section bar supports 122 are arranged on respectively on three section bar seats 121, section bar connecting plate 123 is arranged on three the first aluminium section bar supports 122, adopts four screw attachment between section bar seat 121, the first aluminium section bar support 122 and section bar connecting plate 123.Portal frame 13 comprises two the second aluminium section bar supports 133, aluminium section bar crossbeam 134, four angled piece 131 and two section bar end caps 132.Two the second aluminium section bar supports 133 are arranged on section bar connecting plate 123, the second aluminium section bar support 133 and section bar connecting plate 123 are except with screw attachment, also fastening by angled piece 131 at rear side, to increase the rigidity of portal frame 13, aluminium section bar crossbeam 134 is arranged on two the second aluminium section bar supports 133, aluminium section bar crossbeam 134 and two angled piece 131 of two the second aluminium section bar support 133 use are fastening, and section bar end cap 132 is installed at the two ends of aluminium section bar crossbeam 134.In addition, the center of gravity of 12 carry load of welding bench drops in three triangles that are configured to, to reduce the suffered load of workbench 1.
As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, aligned units 2 of the present invention comprises aligned units base platform 21 and Z axis automatic linear slide unit 22, aligned units base platform 21 comprises base platform seat 211, XY axle automatic linear slide unit 212, the first keyset 213 and θ z axle automatic rotation slide unit 214, and they are at right angle setting successively.Base platform seat 211 is arranged on equipment workbench 11, and XY axle automatic linear slide unit 214 is arranged on base platform seat 211, and the first keyset 213 is arranged on XY axle automatic linear slide unit 212, and θ z axle automatic rotation slide unit 214 is arranged on the first keyset 213.Z axis automatic linear slide unit 22 is arranged on oscillating deck 709.Z axis automatic linear slide unit 22 comprise slide unit base 221, slide unit footstock 222, nut seat 223, screw rod 224, sensor 225, two pairs first intersect spherical guide 226, shaft coupling 227, motor fixing plate 228 and the second stepper motor 229.First intersects spherical guide 226 is arranged on respectively on slide unit base 221 and slide unit footstock 222, forms a sliding pair, and each is a pair of to increase line of motion in left and right.Motor fixing plate 228 is arranged on slide unit base 221, the second stepper motor 229 is arranged on motor fixing plate 228, nut seat 223 is arranged on slide unit footstock 222, screw rod 224 forms screw thread pair with nut seat 223, shaft coupling 227 screw connections 224 and the second stepper motor 229, sensor 225 is arranged on slide unit base 221 1 sides, and left limit, the initial point of controlling slide unit reset and right limit, and the rotation of such the second stepper motor 229 just is converted into the rectilinear motion of slide unit footstock 222.The Motion Resolution rate of Z axis automatic linear slide unit 22 can reach 20 nanometers, and can realize the submicron order resetting.The X-axis automatic linear slide unit of XY axle automatic linear slide unit 212 is identical with Z axis automatic linear slide unit 22 structures with Y-axis automatic linear slide unit structure, does not repeat them here.θ z axle automatic rotation slide unit 214 comprises rotation carriage saddle 2141, turntable 2142, intersection ball bearing 2143, belt pulley 2144, synchronous belt 2145 and the first stepper motor 2146.The ball bearing 2143 that intersects is arranged in rotation carriage saddle 2141 left end circular troughs, turntable 2142 is arranged in intersection ball bearing 2143, the first stepper motor 2146 is arranged on rotation carriage saddle 2141 right-hand member belows, belt pulley 2144 is arranged on the first stepper motor 2146 axles, turntable 2142 and belt pulley 2144 use synchronous belt 2145 transmissions, can realize fast rotational, shorten the weld job time.
As shown in Figure 9, lift unit 3 of the present invention comprises rotating seat 301, DB15 male 302, miniature precision Pneumatic slid platform 303, two speed control valves 304, L-type keyset 305, copper sheet end cap 306, four copper sheets 307, four the first support columns 308, the first support column fixed head 309 and guide positioning plate 310.Rotating seat 301 is arranged on θ z axle automatic rotation slide unit 214, DB15 male 302 is arranged on the back line outlet of rotating seat 301 vertical panels, miniature precision Pneumatic slid platform 303 is arranged on the vertical panel of rotating seat 301, two speed control valves 304 are arranged on the air inlet/outlet of miniature precision Pneumatic slid platform 303, L-type keyset 305 is arranged on miniature precision Pneumatic slid platform 303, have a gathering sill on the vertical panel of L-type keyset 305, with front end locating piece 510, act on mutually, guiding while promoting for manual lower clamp 5, copper sheet end cap 306 is arranged on the level board bottom of L-type keyset 305, four copper sheets 307 are arranged in four copper sheet grooves of copper sheet end cap 306, with glue, be adhesively fixed, the lower end of the first support column 308 is provided with external screw thread, upper end is provided with screw hole, the lower end of the first support column 308 is fixed on rotating seat 301, upper end relies on step surface and first support column fixed head 309 location of the first support column 308, use again screw fastening, guide positioning plate 310 is arranged in the circular trough of the first support column fixed head 309, guide positioning plate 310 has a taper locating surface, with fixture lobe 505, fit, guide-localization while promoting for manual lower clamp 5.Copper sheet 307 contacts with the copper binding post 503 of manual lower clamp 5, on the level board of rotating seat 301, has wiring groove, and DB15 male 302 is connected with copper sheet 307 use wires, and DB15 male 302 is connected with the LD driver, so just completes powering on of LD1101.
As shown in Figure 10 and Figure 11, propulsion unit 4 of the present invention comprises left propulsion plant 41 and right propulsion plant 42, they are around the rotating shaft distribution at 45 ° of θ z axle automatic rotation slide unit 214, and left propulsion plant 41 and right propulsion plant 42 include two L-type gripper shoes 411, Pneumatic slid platform fixed head 412, accurately Pneumatic slid platform 413, two speed control valves 414, the first connecting plate 415, two the second support columns 416, the second support column fixed head 417, two support bars 418.L-type gripper shoe 411 is arranged on equipment workbench 11, Pneumatic slid platform fixed head 412 is arranged on two L-type gripper shoes 411, accurately Pneumatic slid platform 413 is arranged on Pneumatic slid platform fixed head 412, two speed control valves 414 are arranged on the air inlet/outlet of accurate Pneumatic slid platform 413, the first connecting plate 415 is arranged on accurate Pneumatic slid platform 413, the design of the second support column 416 is the same with the first support column, the second support column 416 lower ends are fastened on the first connecting plate 415 right-hand members, upper end relies on step surface and second support column fixed head 417 location of the second support column 416, use again screw fastening, have a gathering sill on the second support column fixed head 417, with rear end locating piece 509, act on mutually, guiding while promoting for manual lower clamp 5, support bar 418 1 ends rely on thread connection to be fastened on the place ahead of the second support column fixed head 417, after manually lower clamp 5 installs LD assembly 1105, just be placed on support bar 418.Accurately Pneumatic slid platform 413 comprises aerodynamic slide pedestal 4131, front buffering end 4132, line slideway 4133, the first magnetic switch 4134, slide unit 4135 and rear buffering end 4136.What aerodynamic slide pedestal 4131 adopted is designed in conjunction with two cylinders, line slideway 4133 is arranged on aerodynamic slide pedestal 4131, front buffering end 4132 and rear buffering end 4136 are arranged on the two ends of line slideway 4133, control the stroke range of Pneumatic slid platform and play cushioning effect, slide unit 4135 is arranged on line slideway 4133, can installation load on slide unit 4135, the first magnetic switch 4134 is arranged in aerodynamic slide pedestal 4,131 one siding tracks, for controlling Pneumatic slid platform left end stroke.
As shown in Figure 12 and Figure 13, manual lower clamp 5 of the present invention comprises shell body 501, plastics wiring column base 502, four copper binding posts 503, fixture lobe base 504, three fixture lobes 505, plastic sleeve 506, LD private jack 507, ring spring 508, rear end locating piece 509, front end locating piece 510, short handle 511, long handle 512, threaded turnbarrel 513 and tapered sleeves 514.After manually lower clamp 5 installs LD assembly 1105, just be placed on support bar 418, rely on shell body 501 and support bar 418 laminatings, plastics wiring column base 502 is arranged on shell body 501 bottoms, four copper wiring 503 posts are arranged in plastics wiring column base 502, in the cylindrical drum of copper binding post 503, spring is housed, the bottom junction pole can be moved up and down, fixture lobe base 504 is arranged in shell body 501, three fixture lobes 505 are arranged on respectively in three chutes at fixture lobe base 504 tops, plastic sleeve 506 is adhesive in the through hole at fixture lobe base 504 tops, LD private jack 507 is adhesive in plastic sleeve 506, ring spring 508 is stuck in three fixture lobes 505 and surrounds in jump-ring slot, while being used for unloading device, the ring spring 508 compressed can flick three fixture lobes 505 automatically, rear end locating piece 509 and front end locating piece 510 are arranged on respectively rear end and the front end of shell body, they act on mutually with the fixed head gathering sill 419 of the second support column fixed head 417 and the keyset gathering sill 311 of L-type keyset 305 respectively, guiding while being used for promoting manual lower clamp 5, short handle 511 is arranged on shell body 501, direction guiding while being used for LD is installed, long handle 512 is arranged on threaded turnbarrel 514, for rotation, threaded turnbarrel 514 and shell body 501 thread connection, tapered sleeve 513 is arranged in threaded turnbarrel 514, and fastening with holding screw.By the threaded turnbarrel 514 of manual rotation, rely on the conical surface of tapered sleeve 513 and three fixture lobes 505 mutually to push like this, just can realize the self-centering of LD assembly 1105 is clamped.
As shown in Figure 14 and Figure 15, welding unit of the present invention (6) comprises the first welder 61, the second welder 62 and the 3rd welder 63, the first welder 61, the second welder 62 and the 3rd welder 63 are arranged on section bar connecting plate 123, and they are 120 ° around θ z axle automatic rotation slide unit 214 rotating shafts and are uniformly distributed.The first welder 61, the second welder 62 and the 3rd welder 63 include welding base 611, the manual straight line slide unit 612 of XYZ axle, the second keyset 613, the manual straight line slide unit 614 of R axle, laser emitting head holder 615 and laser emitting head 616.Welding base 611 is arranged on section bar connecting plate 123 tops, the manual straight line slide unit 612 of XYZ axle is arranged on welding base 611, the second keyset 613 is arranged in the manual straight line slide unit 612 of XYZ axle on the manual straight line slide unit of Z axis, the manual straight line slide unit 614 of R axle is arranged on the second keyset 613, an outgoing holder 615 is arranged on the manual straight line slide unit 614 of R axle, laser emitting head 616 a use outgoing holder 615 are fastening, and the laser emitting angle of laser emitting head 616 is 45 °.The manual straight line slide unit 614 of R axle comprise micrometer 6141, two pairs second intersect spherical guide 6142, micrometer holder 6143, block 6144, manually slide unit footstock 6145, two are not deviate from screw 6146 and manual slide unit base 6147.The second intersection spherical guide 6142 is arranged on respectively on manual slide unit footstock 6145 and manual slide unit base 6147, form a sliding pair, each is a pair of to increase line of motion in left and right, manually on slide unit footstock 6145 and manual slide unit base 6147, be separately installed with one and do not deviate from screw 6146, do not deviate between screw 6146 to be equipped with spring (omitting in figure) for two, for the backhaul gap of eliminating slide unit, micrometer holder 6143 and block 6144 are arranged on respectively the left side of manual slide unit base 6147 and manual slide unit footstock 6145, micrometer 6141 use micrometer holders 6143 are fastening.By turn micrometer 6141, just can realize the rectilinear motion of manual slide unit footstock 6145 like this.The manual straight line slide unit of the X-axis of the manual straight line slide unit 612 of XYZ axle, the manual straight line slide unit of Y-axis are identical with the manual straight line slide unit 614 of R axle with Z axis manual straight line slide unit structure, do not repeat them here.
As shown in Figure 16, Figure 17, Figure 18 and Figure 19, swing unit 7 of the present invention comprises cylinder fixed mount 701, thin tape guide rod cylinder 702, speed control valve 703, the first hinged-support 704, connecting rod 705, the second hinged-support 706, two bearing pins 707, two nuts 708, oscillating deck 709, location-plate 710, swinging axle 711, two bearing (ball) covers 712, two bearing blocks 713, two rolling bearings 714 and two shaft end rings 715.The principle essence of swing unit 7 is exactly a slider-crank mechanism, as shown in figure 19.Cylinder fixed mount 701 is arranged on the below of aluminium section bar crossbeam 134, thin tape guide rod cylinder 702 is arranged on cylinder fixed mount 701, two speed control valves 703 are arranged on the air inlet/outlet of thin tape guide rod cylinder 702, the first hinged-support 704 is arranged in the push pedal 7021 of thin tape guide rod cylinder 702, the second hinged-support 706 connects with the first hinged-support 704 use connecting rods 705, the first hinged-support 704 forms hinge 1 and hinge 2 with bearing pin 707 and nut 708 with connecting rod 705 and the second hinged-support 706 respectively with connecting rod 705, the second hinged-support 706 is arranged on the back side of oscillating deck 709, oscillating deck 709 upper ends are fitted on the milling flat of swinging axle 711, and use screw fastening, bearing (ball) cover 712, bearing block 713 and rolling bearing 714 form rolling bearing units, the bearing block 713 of rolling bearing units is fitted on aluminium section bar crossbeam 134, and use T-shaped bolted, swinging axle 711 is arranged in two rolling bearing units, and with shaft end ring 715, be stuck in the jump-ring slot at swinging axle 711 two ends, prevent moving axially of swinging axle 711, location-plate 710 is arranged on two the second aluminium section bar supports 133, spacing in order to swing unit 7 vertical direction.Thin tape guide rod cylinder 702 comprises push pedal 7021, two guide rods 7022, the second magnetic switch 7023, cylinder body 7024 and first piston bars 7025.Two guide rods 7022 are arranged on cylinder body 7024 two ends, left and right, first piston bar 7025 is arranged in cylinder body 7024 intermediates, push pedal 7021 is arranged on two guide rods 7022 and first piston bar 7025, this structure make the anti-lateral load of cylinder and anti-torque capability strong, the second magnetic switch 7023 is arranged in the track of cylinder body 7024 upper ends, for controlling the upper limit of swing unit.By driving thin tape guide rod cylinder 702, rely on the effect of slider-crank mechanism like this, just can realize that oscillating deck 709, from the 0 °～pitching action of 18 ° (with respect to vertical planes), is convenient to install SMF assembly 1106.
As shown in Figure 20 and Figure 21, upper fixture 8 of the present invention comprises clamping fixture seat 81, thin cylinder 82, collet 83, tapered sleeve 84, tapered sleeve seat 85, left shell 86 right shell bodies 87, thin cylinder fixed head 88 and two air inlet pipe 89.Upper clamping fixture seat 81 is arranged on Z axis automatic linear slide unit 22, tapered sleeve seat 85 is arranged on clamping fixture seat 81 level boards, by clamping fixture seat on screw fastening 81, make tapered sleeve seat 85 fixing, left shell 86 and right shell body 87 are arranged on tapered sleeve seat 85, and use screw fastening, fixture shell on formation, thin cylinder 82 is arranged on thin cylinder fixed head 88 belows, the turnover that two air inlet pipe 89 are arranged on thin cylinder 82 mouth that degass, thin cylinder fixed head 88 is arranged on fixture shell upper end, collet 83 afterbodys connect with thin cylinder 82 piston rod threads, collet 83 heads and tapered sleeve 84 conical surface laminatings, tapered sleeve 84 is arranged in tapered sleeve seat 85 lower ends, and fastening with holding screw.Thin cylinder 82 comprises the second piston rod 821 and cylinder barrel 822.By driving thin cylinder 82, rely on collet 83 heads and tapered sleeve 84 conical surfaces mutually to push like this, just can realize the self-centering of SMF assembly 1106 is clamped.
As shown in Fig. 1 and Figure 22, equipment housing 9 of the present invention comprises side plate 91, left ahead board 92, top board 93, front shroud 94, right front board 95, arc 96,20 section bars 97 and 20 angled piece 98.20 section bars 97 and 20 angled piece 98 are built constitution equipment outer cover framework, the outer cover frame installation is on equipment workbench 11, top board 93 is arranged on equipment housing framework top, side plate 91 is arranged on three sides behind the left and right of equipment housing framework, front shroud 94 is arranged on the bottom, front side of equipment housing framework, and left ahead board 94, arc 96 and right front board 95 are arranged on respectively upper end, equipment housing framework front side from left to right successively.
As shown in Figure 1, control button 10 of the present invention comprises emergency stop push button 101, upper eletric button 102, clamps button 103, left propelling button 104, right propelling button 105, swinging button 106 and relay indicating light 107, totally seven control buttons.Clamp button 103 and be arranged on left ahead board 92, swinging button 106 and relay indicating light 107 are arranged on right front board 95, and upper eletric button 102, emergency stop push button 101, left propelling button 104 and right propelling button 105 are arranged on front shroud 94.
With 2.5Gbps, SC type TOSA1107 is encapsulated as example, and specific embodiment when the present invention works is described, as shown in figure 24, concrete steps are as follows for technical process:
(1) manual lower clamp 5 clamping LD assemblies 1105, then be placed on left propulsion plant 41;
(2) advance button 104 by bottom left, left propulsion plant 41 is transported to lift unit 3 by manual lower clamp 5, then returns;
(3) lift unit 3 lifts manual lower clamp 5, completes powering on and locating of LD assembly 1105;
(4) swing unit 7 is steeved, and presses and clamps button 103, and upper fixture 8 clamping SMF assemblies 1106, then press swinging button 106, and swing unit 7 is retracted into vertical position;
(5) manual another LD assembly of lower clamp 5 clampings, then be placed on left propulsion plant 41;
(6) adjust XY axle automatic linear slide unit 212 and Z axis automatic linear slide unit 22, first carry out coarse alignment, then carry out fine alignment, complete LD assembly 1105 and be coupled and aligned with the high accuracy of SMF assembly 1106;
(7), after being coupled and aligned, the good welding unit 6 by adjusted, complete the welding for the first time of LD assembly and SMF assembly;
(8) press swinging button 106, swing unit 7 is steeved;
(9) lift unit 3 is by 60 ° of LD assembly 1105 rotations;
(10) continue to complete by welding unit 6 welding for the second time of LD assembly 1105 and SMF assembly 1106;
(11) press and clamp button 103, upper another SMF assembly of fixture 8 clampings;
(12) advance button 105 by bottom right, right propulsion plant 42 walks to welding position, takes back manual lower clamp 5, then return, thereby first TOSA1107 has encapsulated.
Claims (9)
1. a coaxial type optical transceiving device automatic coupling welds the packaging machinery device, it is characterized in that: comprise workbench (1), aligned units (2), lift unit (3), propulsion unit (4), manual lower clamp (5), welding unit (6), swing unit (7), upper fixture (8), equipment housing (9) and control button (10), described workbench (1) comprises equipment workbench (11), welding bench (12) and portal frame (13), described welding bench (12) is arranged on equipment workbench (11), described portal frame (13) is arranged on welding bench (12), described aligned units (2) comprises aligned units base platform (21) and Z axis automatic linear slide unit (22), described aligned units base platform (21) and propulsion unit (4) are arranged on equipment workbench (11), described propulsion unit (4) comprises left propulsion plant (41) and right propulsion plant (42), be placed with manual lower clamp (5) on described left propulsion plant (41), described lift unit (3) is arranged on aligned units base platform (21), described welding unit (6) comprises the first welder (61), the second welder (62) and the 3rd welder (63), described the first welder (61), the second welder (62) and the 3rd welder (63) are uniformly distributed and are arranged on welding bench (12) with 120 °, described swing unit (7) is arranged on portal frame (13), described Z axis automatic linear slide unit (22) is arranged on the oscillating deck (709) of described swing unit (7), described upper fixture (8) is arranged on Z axis automatic linear slide unit (22), described equipment housing (9) is arranged on equipment workbench (11), described control button (10) is arranged on equipment housing (9).
2. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described workbench (1) comprises vertically arranged equipment workbench (11) successively, welding bench (12) and portal frame (13), described equipment workbench (11) comprises base plate (111) and four angle bearings (112), described base plate (111) is provided with a plurality of screwed holes of array arrangement, described welding bench (12) comprises three section bar seats (121), three the first aluminium section bar supports (122) and section bar connecting plate (123), described three section bar seats (121) are arranged on equipment workbench (11), described three the first aluminium section bar supports (122) are arranged on respectively on three section bar seats (121), described section bar connecting plate (123) is arranged on three the first aluminium section bar supports (122), described section bar seat (121), adopt screw attachment between the first aluminium section bar support (122) and section bar connecting plate (123), described portal frame (13) comprises two the second aluminium section bar supports (133), aluminium section bar crossbeam (134), four angled piece (131) and two section bar end caps (132), described two the second aluminium section bar supports (133) are arranged on section bar connecting plate (123), between described the second aluminium section bar support (133) and section bar connecting plate (123), adopt screw and angled piece (131) fastening, described aluminium section bar crossbeam (134) is arranged on two the second aluminium section bar supports (133), described aluminium section bar crossbeam (134) adopts angled piece (131) fastening with two the second aluminium section bar supports (133), described section bar end cap (132) is arranged on the two ends of aluminium section bar crossbeam (134).
3. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described aligned units (2) comprises aligned units base platform (21) and Z axle automatic linear slide unit (22), described aligned units base platform (21) comprises base platform seat (211), XY axle automatic linear slide unit (212), the first keyset (213) and θ z axle automatic rotation slide unit (214), described base platform seat (211), XY axle automatic linear slide unit (212), the first keyset (213) and θ z axle automatic rotation slide unit (214) be at right angle setting successively, described Z axis automatic linear slide unit (22) is arranged on oscillating deck (709), described XY axle automatic linear slide unit (212) comprises X-axis automatic linear slide unit and Y-axis automatic linear slide unit, described X-axis automatic linear slide unit, Y-axis automatic linear slide unit include slide unit base (221) identical with Z axis automatic linear slide unit (22) structure, slide unit footstock (222), nut seat (223), screw rod (224), sensor (225), two pairs first intersection spherical guides (226), shaft coupling (227), motor fixing plate (228) and the second stepper motor (229), described the first intersection spherical guide (226) is arranged on respectively slide unit base (221) and a sliding pair of the upper formation of slide unit footstock (222), described motor fixing plate (228) is arranged on slide unit base (221), described the second stepper motor (229) is arranged on motor fixing plate (228), described nut seat (223) is arranged on slide unit footstock (222), described screw rod (224) forms screw thread pair with nut seat (223), described shaft coupling (227) screw connection (224) and the second stepper motor (229), described sensor (225) is arranged on slide unit base (221) one sides, described θ z axle automatic rotation slide unit (214) comprises rotation carriage saddle (2141), turntable (2142), intersection ball bearing (2143), belt pulley (2144), synchronous belt (2145) and the first stepper motor (2146), described intersection ball bearing (2143) is arranged in rotation carriage saddle (2141) left end circular trough, described turntable (2142) is arranged in intersection ball bearing (2143), described the first stepper motor (2146) is arranged on rotation carriage saddle (2141) right-hand member below, described belt pulley (2144) is arranged on the first stepper motor (2146) axle, described turntable (2142) and synchronous belt (2145) transmission for belt pulley (2144).
4. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described lift unit (3) comprises rotating seat (301), DB15 male (302), miniature precision Pneumatic slid platform (303), two speed control valves (304), L-type keyset (305), copper sheet end cap (306), four copper sheets (307), four the first support columns (308), the first support column fixed head (309) and guide positioning plate (310), described rotating seat (301) is arranged on θ z axle automatic rotation slide unit (214), have wiring groove on the level board of described rotating seat (301), described DB15 male (302) is arranged on the vertical panel back line outlet of rotating seat (301), described miniature precision Pneumatic slid platform (303) is arranged on the vertical panel of rotating seat (301), described L-type keyset (305) is arranged on miniature precision Pneumatic slid platform (303), have a gathering sill on the vertical panel of described L-type keyset (305), described copper sheet end cap (306) is arranged on the level board bottom of L-type keyset (305), described four copper sheets (307) are packed in four copper sheet grooves of copper sheet end cap (306), the lower end of described the first support column (308) is provided with external screw thread, upper end is provided with screw hole, the lower end of described the first support column (308) is fixed on rotating seat (301), upper end is equipped with the first support column fixed head (309), described guide positioning plate (310) is arranged in the circular trough of the first support column fixed head (309), described guide positioning plate (310) has a taper locating surface, described propulsion unit (4) comprises left propulsion plant (41) and right propulsion plant (42), described left propulsion plant (41) and right propulsion plant (42) are around the rotating shaft distribution at 45 ° of θ z axle automatic rotation slide unit (214), described left propulsion plant (41) and right propulsion plant (42) comprise two L-type gripper shoes (411), Pneumatic slid platform fixed head (412), accurate Pneumatic slid platform (413), two speed control valves (414), the first connecting plate (415), two the second support columns (416), the second support column fixed head (417) and two support bars (418), described L-type gripper shoe (411) is arranged on equipment workbench (11), described Pneumatic slid platform fixed head (412) is arranged on two L-type gripper shoes (411), described accurate Pneumatic slid platform (413) is arranged on Pneumatic slid platform fixed head (412), described the first connecting plate (415) is arranged on accurate Pneumatic slid platform (413), the design of described the second support column (416) is the same with the first support column, described the second support column (416) lower end is fastened on the first connecting plate (415) right-hand member, upper end is equipped with the second support column fixed head (417), have a gathering sill on described the second support column fixed head (417), described support bar (418) is fastened on the place ahead of the second support column fixed head (417), described accurate Pneumatic slid platform (413) comprises two cylinder aerodynamic slide pedestals (4131) designed in conjunction, front buffering end (4132), line slideway (4133), the first magnetic switch (4134), slide unit (4135) and rear buffering end (4136), described line slideway (4133) is arranged on aerodynamic slide pedestal (4131), described front buffering end (4132) and rear buffering end (4136) are arranged on the two ends of line slideway (4133), described slide unit (4135) is arranged on line slideway (4133), described the first magnetic switch (4134) is arranged in aerodynamic slide pedestal (4131) one siding tracks.
5. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described manual lower clamp (5) comprises shell body (501), plastics wiring column base (502), four copper binding posts (503), fixture lobe base (504), three fixture lobes (505), plastic sleeve (506), LD private jack (507), ring spring (508), rear end locating piece (509), front end locating piece (510), short handle (511), long handle (512), threaded turnbarrel (513) and tapered sleeve (514), described plastics wiring column base (502) is arranged on shell body (501) bottom, described four copper wiring (503) post is arranged in plastics wiring column base (502), in the cylindrical drum of described copper binding post (503), spring is housed, described fixture lobe base (504) is arranged in shell body (501), described three fixture lobes (505) are arranged on respectively in three chutes at fixture lobe base (504) top, described plastic sleeve (506) is adhesive in the through hole at fixture lobe base (504) top, described LD private jack (507) is adhesive in plastic sleeve (506), described ring spring (508) is stuck in three fixture lobes (505) and surrounds in jump-ring slot, described rear end locating piece (509) and front end locating piece (510) are arranged on respectively rear end and the front end of shell body (501), described short handle (511) is arranged on shell body (501), described long handle (512) is arranged on threaded turnbarrel (514), described threaded turnbarrel (514) and shell body (501) thread connection, described tapered sleeve (513) is packed in threaded turnbarrel (514).
6. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described welding unit (6) comprises the first welder (61), the second welder (62), the 3rd welder (63), described the first welder (61), the second welder (62), the 3rd welder (63) is uniformly distributed and is arranged on section bar connecting plate (123) centered by the rotating shaft of θ z axle automatic rotation slide unit (214), described the first welder (61), the second welder (62), the 3rd welder (63) includes welding base (611), the manual straight line slide unit of XYZ axle (612), the second keyset (613), the manual straight line slide unit of R axle (614), laser emitting head holder (615) and laser emitting head (616), described welding base (611) is arranged on section bar connecting plate (123) top, the manual straight line slide unit of described XYZ axle (612) is arranged on welding base (611), described the second keyset (613) is arranged on the middle manual straight line slide unit of Z axis of the manual straight line slide unit of XYZ axle (612), the manual straight line slide unit of described R axle (614) is arranged on the second keyset (613), a described outgoing holder (615) is arranged on the manual straight line slide unit of R axle (614), described laser emitting head (616) is fastening with an outgoing holder (615), the manual straight line slide unit of described R axle (614) comprises micrometer (6141), two pairs second intersection spherical guides (6142), micrometer holder (6143), block (6144), manual slide unit footstock (6145), do not deviate from screw (6146) and manual slide unit base (6147) for two, described the second intersection spherical guide (6142) is arranged on respectively manual slide unit footstock (6145) and a sliding pair of the upper formation of manual slide unit base (6147), be separately installed with one on described manual slide unit footstock (6145) and manual slide unit base (6147) and do not deviate from screw (6146), do not deviate between screw (6146) to be equipped with for eliminating the spring in slide unit backhaul gap for described two, described micrometer holder (6143) and block (6144) are arranged on respectively the left side of manual slide unit base (6147) and manual slide unit footstock (6145), described micrometer (6141) is fastening with micrometer holder (6143), the manual straight line slide unit of described XYZ axle (612) comprises the manual straight line slide unit of X-axis, the manual straight line slide unit of Y-axis and the manual straight line slide unit of Z axis, the manual straight line slide unit of described X-axis, the structure of the manual straight line slide unit of Y-axis and the manual straight line slide unit of Z axis is identical with the manual straight line slide unit of R axle (614).
7. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described swing unit (7) comprises cylinder fixed mount (701), thin tape guide rod cylinder (702), speed control valve (703), the first hinged-support (704), connecting rod (705), the second hinged-support (706), two bearing pins (707), two nuts (708), oscillating deck (709), location-plate (710), swinging axle (711), two bearing (ball) covers (712), two bearing blocks (713), two rolling bearings (714) and two shaft end rings (715), described cylinder fixed mount (701) is arranged on the below of the aluminium section bar crossbeam (134) of described portal frame (13), described thin tape guide rod cylinder (702) is arranged on cylinder fixed mount (701), described thin tape guide rod cylinder (702) comprises push pedal (7021), two guide rods (7022), the second magnetic switch (7023), cylinder body (7024) and first piston bar (7025), described two guide rods (7022) are arranged on cylinder body (7024) two ends, left and right, described first piston bar (7025) is arranged in the middle of cylinder body (7024), described push pedal (7021) is arranged on two guide rods (7022) and first piston bar (7025), described the second magnetic switch (7023) is arranged in the track of cylinder body (7024) upper end, described the first hinged-support (704) is arranged in push pedal (7021), described the second hinged-support (706) connects with connecting rod (705) with the first hinged-support (704), described the first hinged-support (704) all uses bearing pin (707) and nut (708) to connect with connecting rod (705) and the second hinged-support (706) with connecting rod (705), described bearing (ball) cover (712), bearing block (713) and rolling bearing (714) form rolling bearing units, the bearing block of described two rolling bearing units (713) is fastened on respectively on the aluminium section bar crossbeam (134) of described portal frame (13), described swinging axle (711) is arranged in two bearing blocks (713), and with shaft end ring (715), be stuck in the jump-ring slot at swinging axle (711) two ends, described location-plate (710) is arranged on two the second aluminium section bar supports (133) of described portal frame (13), described oscillating deck (709) upper end is fastened on the milling flat of swinging axle (711), lower end connects with the second hinged-support (706).
8. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described upper fixture (8) comprises clamping fixture seat (81), thin cylinder (82), collet (83), tapered sleeve (84), tapered sleeve seat (85), left shell (86), right shell body (87), thin cylinder fixed head (88) and two air inlet pipe (89), described upper clamping fixture seat (81) is arranged on Z axis automatic linear slide unit (22), described tapered sleeve seat (85) is packed on clamping fixture seat (81) level board, described left shell (86) and right shell body (87) are arranged on tapered sleeve seat (85) and form upper fixture shell, described thin cylinder (82) is arranged on thin cylinder fixed head (88) below, described thin cylinder fixed head (88) is arranged on fixture shell upper end, described collet (83) afterbody connects with thin cylinder (82) piston rod thread, described collet (83) head and the laminating of tapered sleeve (84) conical surface, described tapered sleeve (84) is packed in tapered sleeve seat (85) lower end, described thin cylinder (82) comprises the second piston rod (821) and cylinder barrel (822).
9. coaxial type optical transceiving device automatic coupling welds the packaging machinery device according to claim 1, it is characterized in that: described equipment housing (9) comprises side plate (91), left ahead board (92), top board (93), front shroud (94), right front board (95), arc (96), 20 section bars (97) and 20 angled piece (98), described 20 section bars (97) are built constitution equipment outer cover framework with described 20 angled piece (98), described outer cover frame installation is on equipment workbench (11), described top board (93) is arranged on equipment housing framework top, described side plate (91) is arranged on three sides behind the left and right of equipment housing framework, described front shroud (94) is arranged on the bottom, front side of equipment housing framework, described left ahead board (92), arc (96) and right front board (95) are arranged on respectively upper end, equipment housing framework front side from left to right successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101925788A CN102275040B (en) | 2011-07-11 | 2011-07-11 | Auto-coupling welding and packaging mechanical device of coaxial-type optical transceiving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101925788A CN102275040B (en) | 2011-07-11 | 2011-07-11 | Auto-coupling welding and packaging mechanical device of coaxial-type optical transceiving device |
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| CN102275040A CN102275040A (en) | 2011-12-14 |
| CN102275040B true CN102275040B (en) | 2013-12-11 |
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| CN2011101925788A Active CN102275040B (en) | 2011-07-11 | 2011-07-11 | Auto-coupling welding and packaging mechanical device of coaxial-type optical transceiving device |
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