Ultra-fine turbine classifier
(1) technical field
Patent of the present invention relates to a kind of abrasive dust classifying equipoment of nonmetallic ore, particularly can directly be connected the ultra-fine turbine classifier that use does not influence flour extraction with flour mill.
(2) background technology
Now be used for the abrasive dust classifying equipoment of nonmetallic ore the most frequently used be the built-in classifying machine.The built-in classifying machine is grader directly to be placed grind the main frame top.When the grader that the wind that is come by air blast drum after main frame grinds when mineral is delivered to the main frame top sieved, thick person is returned to be fallen into the main frame chamber and continues to grind, and thin person is satisfactory to import cyclone collector through piping and collect and is finished product.The built-in classifying machine has plain edition and superfine type.It mainly is made up of the plain edition grader oil sump reductor, main shaft, blade, lower casing, Sealing shield ring, upper casing etc.Because of being subjected to the influence of physical dimension and machining accuracy, the gap of blade and Sealing shield ring very big (generally in the 5-8mm scope) is easy to form the short circuit powder, influenced effectiveness of classification, and classification efficiency descends.The airflow direction that is produced during its two graded blades rotation is opposite with the system airflow throughput direction, has hindered the strength conveying, has directly influenced the output of milling equipment.
Now having occurred the higher turbine classifier of efficient, is the patent of invention " turbine classifier that is used for powder processing " of 200610023545.x as application number, and application number is 200610119196.1 patent of invention " turbine classifier of pendulum type ring roll pulverizer ".But the turbine of existing turbine classifier is for mostly being column type greatly, the graded blade of turbine and sealing blade are one, and the width of sealing blade and graded blade is identical, can't form labyrinth sealing, still cause the short circuit of coarse granule powder to leak easily, be difficult to be applicable to the classification of superfine powder.
Though a plurality of turbine set combinations can improve the classification fineness, complex structure, the cost height is difficult to extensive use.
(3) summary of the invention
The objective of the invention is to design a kind of ultra-fine turbine classifier, it is truncated cone that there are sealing blade, stage turbine profile in the stage turbine top, effectiveness of classification height, efficient height.
The ultra-fine turbine classifier of design of the present invention comprises grading room and stage turbine, grading room is a housing, the stage turbine assembly is arranged in the grading room, a plurality of graded blades are arranged on the stage turbine assembly, above grading room, be the powder delivery chamber, the powder delivery chamber also is a housing, and a side has meal outlet, and meal outlet and dust collection join.Described dust collection is cyclone collector or pulse gatherer.Main shaft is arranged in powder delivery chamber and grading room central authorities, and main shaft stretches out with actuating unit from top, powder delivery chamber and is connected.Main shaft is installed on the indoor bearing block of powder delivery through bearing.The upper flanges of powder delivery chamber, central flange and following end flanges respectively at the upper, middle and lower fixed bearing block of bearing block in the housing of powder delivery chamber.
The grading room lower end is connected with the grinding chamber of flour mill; Stretch on the main shaft of grading room axle sleeve is installed, the stage turbine assembly comprises upper plate, lower plate and graded blade, it is the ring plate at center that upper plate and lower plate are with the spindle centerline, 3~6 radially connector connect upper plate and axle sleeve, the main shaft warp beam sleeve drives upper and lower plate and rotates.Graded blade upper end is affixed with upper plate, the lower end is affixed with lower plate, the blade plane of each graded blade perpendicular to horizontal plane, and sagittal plane institute bevel be 18 °~22 °, each graded blade radical length is 50mm~70mm.The profile of stage turbine assembly graded blade part is the frustum of a cone, and its tapering is 16 °~20 °, highly is 600mm~650mm.Graded blade equidistantly distributes, the gap is 23mm~30mm mutually.
It is the ring packing frid at center that housing lower end, powder delivery chamber is connected with the spindle centerline.The formation labyrinth sealing that matches with upper plate of sealing frid.Sealing frid outer rim and grading room housing upper edge are tightly connected.
The formation labyrinth sealing that matches of the inside and outside sealing blade of sealing inside and outside sealing ring of frid and upper plate.The upper plate external diameter is greater than the lower plate external diameter, affixed interior sealing blade and external seal blade on the upper plate, it is the interior ring at center with the spindle centerline that interior sealing blade is arranged formation, it is the outer shroud at center with the spindle centerline that the external seal blade is arranged formation, the blade plane of interior sealing blade and external seal blade is perpendicular to upper plate, interior sealing blade equates to be 20mm~40mm with the external seal blade height, with sagittal plane institute bevel be 23 °~27 °, interior sealing blade and external seal blade radial total length are 115mm~140mm, and the distance between the internal diameter of the interior ring that the external diameter of the interior ring that interior sealing blade constitutes and external seal blade constitute is 6mm~10mm.
Being connected with the spindle centerline under the sealing frid is inside and outside two sealing rings at center, is the labyrinth seal groove between two rings.The outer seal ring internal diameter is greater than upper plate external diameter 0.8mm~1.5mm, and the outer seal ring ring is tall and big in sealing blades height and last plate thickness sum 0.4mm~1.0mm; The inner seal ring internal diameter is greater than the external diameter 0.8mm~1.5mm of the interior ring of interior sealing blade formation, and the inner seal ring external diameter is less than the internal diameter 0.4mm~1.0mm of the outer shroud of external seal blade formation, and inner seal ring ring height is less than or equal to inside and outside sealing blades height.The outer seal ring retaining of sealing frid is in the upper plate outer rim outside, gap with upper plate outer rim maintenance 0.8mm~1.5mm, between the outer shroud that interior ring that the sealing blade constituted in inner seal ring was inserted in and external seal blade constitute, keep the gap of 0.3mm~0.7mm respectively with the two, the top of sealing frid and inside and outside sealing blade keeps the gap of 0.3mm~0.7mm.
The quantity of interior sealing blade quantity and external seal blade equates that each internally seals blade and the external seal blade is on the plane.
The key and the keyway that cooperatively interact are arranged on main shaft and the axle sleeve, and axle sleeve is installed on the main shaft, and the adjusting pad is enclosed within and is positioned at the axle sleeve top on the main shaft, and there is screw thread the main shaft bottom, regulates pad and adjusts the axial location of axle sleeve on main shaft, the fastening axle sleeve of locking nut of main shaft bottom.The adjustment of axle sleeve axial location can be regulated upper plate that is fixed on the axle sleeve and the distance that is fixed in the sealing frid on the powder delivery chamber, regulates labyrinth sealed end play.
There is soft interface the grading room lower edge, is convenient to be connected with the grinding chamber of flour mill.
The grading room housing is fixed with supporting mass outward, is convenient to the frame that is mounted on of this grader.
Connect kuppe under the lower plate of stage turbine assembly, kuppe is the rounding conical surface, and its upper edge is connected with the lower plate outer, and its lower end is a cover plate, and the cone height is 1/4~1/3 of a stage turbine assembly height.Wind that kuppe is come by air blast drum from grinding chamber and the powder graded blade that evenly leads.
When the ultra-fine turbine classifier of the present invention was worked, actuating unit drove main axis rotation, and the stage turbine that is assemblied on the main shaft sleeve rotates synchronously.The graded blade of stage turbine rotate at a high speed the wind direction that produces be the tangential direction of rotation, and because of the radius at top greater than bottom radius, the linear velocity of top grade blade is bigger, wind-force is stronger.Powder after flour mill grinds is sent into grading room by the wind that air blast blasts, the effect of the centrifugal wind-force that graded blade produced that is rotated again, powder particle is along with the rotating disc of stage turbine assembly spins up, thinner powder particle when the graded blade gap the needed time less than unit number of revolutions blade during inswept time, powder particle smoothly by in the gap of graded blade by rising to the powder delivery chamber, meal outlet by a side enters dust collection, is collected into to be finished product.Thicker powder particle during by the graded blade gap the needed time greater than unit number of revolutions blade inswept time, hit by blade, speed transfers zero to, the grinding chamber that falls to returning flour mill continues to grind, and turbine classifier of the present invention comes to this and plays a part screening.
The advantage of the ultra-fine turbine classifier of the present invention is: 1, effectiveness of classification height, and gradable up to 600-2500 purpose product.2, the inside and outside sealing blade on the stage turbine assembly forms twice labyrinth sealing with the sealing frid, inside and outside sealing blade forms air-flow outward when the maze trough high speed is rotated, the overall width of inside and outside sealing blade is greater than the width of graded blade, the labyrinth sealing section length is multiplied, stop the powder in the grading room directly not enter the powder delivery chamber effectively by the stage turbine assembly, no short circuit powder has improved effectiveness of classification widely, has controlled the quality of finished product powder effectively; 3, this grader can directly be connected the outlet of flour mill grinding chamber, the wind-force direction of flour mill air blast is axial, and this grader graded blade rotation institute wind direction that produces is the tangential direction of rotating, the two is directly head-on collision loss not, the energy loss that the wind-force of whole system is carried is little, thereby connects with the efficient that can not influence flour mill behind this grader; For example revolve flour mill and link to each other, can directly obtain 600-2500 purpose product with ring; 4, being easy to use is easy to safeguard.
(4) description of drawings
Fig. 1 is this ultra-fine turbine classifier example structure schematic diagram;
Fig. 2 is the enlarged diagram of hermetically-sealed construction M part among Fig. 1;
Fig. 3 is the structural representation of stage turbine assembly among Fig. 1;
Fig. 4 is that the A of Fig. 3 is to view.
Number in the figure is: 1, main shaft, 11, belt pulley, 12, bearing block, 13, locking nut, 14, axle sleeve, 15, regulate pad, 16, connector, 2, the powder delivery chamber, 21, meal outlet, 22, central flange, 23, upper flanges, 24, end flanges down, 25, the sealing frid; 251, outer seal ring, 252, inner seal ring, 3, the stage turbine assembly, 31, the external seal blade, 32, interior sealing blade, 33, graded blade, 34, upper plate, 35, lower plate, 4, grading room, 41, the grading room upper flange, 42, supporting mass, 43, connecting hose, 5, kuppe, 51, cover plate.
(5) specific embodiment
The overall structure of this ultra-fine turbine classifier embodiment as shown in Figure 1, comprise powder delivery chamber 2, grading room 4 and stage turbine assembly 3, grading room 4 is a housing, stage turbine assembly 3 is arranged in the grading room 4, above grading room 4, be powder delivery chamber 2, powder delivery chamber 2 also is a housing, and a side has meal outlet 21, and meal outlet 21 joins with cyclone collector.Main shaft 1 is arranged in powder delivery chamber 2 and grading room 4 central authorities, and main shaft 1 stretches out from 2 tops, powder delivery chamber, and belt pulley 11 is installed on it, to be connected with actuating unit.The bearing block 12 of main shaft 1 in bearing is installed on powder delivery chamber 2.The upper flanges 23 of powder delivery chamber 2, central flange 22 and following end flanges 24 respectively at the upper, middle and lower fixed bearing block 12 of bearing block 12 in 2 housings of powder delivery chamber.
There is soft interface 43 outer, grading room 4 lower end, is connected with the grinding chamber of flour mill; Stretch on the main shaft 1 of grading room 4 and the axle sleeve 14 key and the keyway that cooperatively interacts arranged, axle sleeve 14 is installed on the main shaft 1, main shaft 1 has the protrusion step above axle sleeve 14, regulate pad 15 be enclosed within on the main shaft 1, between main shaft 1 step and axle sleeve 14, to adjust the axial location of axle sleeve 14 on main shaft 1, screw thread is arranged at main shaft 1 bottom, the locking nut 13 fastening axle sleeves 14 of main shaft bottom.
As shown in Figure 3 and Figure 4, stage turbine assembly 3 comprises upper plate 34, lower plate 35 and graded blade 33, it is the ring plate at center that upper plate 34 and lower plate 35 are with main shaft 1 center line, 6 radially connector 16 connect upper plates 34 and axle sleeves 14, main shaft 1 warp beam sleeve 14 drives upper plates 34, lower plate 35 is rotated.Graded blade 33 upper ends and upper plate are 34 affixed, lower end and lower plate 35 are affixed, and the plane of each graded blade 33 is perpendicular to horizontal plane, and graded blade 33 equidistantly distributes, the gap is 23mm~30mm mutually.Each graded blade 33 is 20 ° with sagittal plane institute bevel, and graded blade 33 radical lengths are 60mm.The profile of stage turbine assembly 3 graded blades 33 parts is the frustum of a cone, and its tapering is 18 °, highly is 630mm.
It is the ring packing frid 25 at center that 2 housing lower ends, powder delivery chamber are connected with main shaft 1 center line.The formation labyrinth sealing that matches with upper plate 34 of sealing frid 25.There is grading room upper flange 41 grading room 4 housing upper edges, and sealing frid 25 outer rims and grading room upper flange 41 are tightly connected.
The formation labyrinth sealing that matches of interior sealing blade 32, the external seal blade 31 of inner seal ring 252, outer seal ring 251 and upper plate of sealing frid 25.Upper plate 34 external diameters are greater than lower plate 35 external diameters, affixed interior sealing blade 32 and external seal blade 31 on the upper plate 34, it is the interior ring at center with main shaft 1 center line that interior sealing blade 32 is arranged formation, it is the outer shroud at center with the spindle centerline that external seal blade 32 is arranged formation, the blade of interior sealing blade 32 and external seal blade 31 is perpendicular to upper plate 34, interior sealing blade 32 highly equates to be 30mm with external seal blade 31, with sagittal plane institute bevel be 25 °, interior sealing blade 32 and external seal blade 31 radially total length are 128mm, and the distance between the internal diameter of the interior ring that the external diameter of the interior ring that interior sealing blade 32 constitutes and external seal blade 31 constitute is 8mm.The quantity of interior sealing blade 32 quantity and external seal blade 31 equates that each internally seals blade 32 and external seal blade 31 is on the plane, and the gap in the inner and outer ring that the sealing blade constitutes between the blade of front and back is 26mm.
It is to be the labyrinth seal groove between the inner seal ring 252 at center and outer seal ring 251, two rings that the sealing frid is connected with for 25 times with the spindle centerline.Outer seal ring 251 internal diameters are greater than upper plate 34 external diameter 0.8mm~1.5mm, and outer seal ring 251 rings are tall and big in the height and the upper plate 34 thickness sum 0.4mm~1.0mm of inside and outside sealing blade 32,31; Inner seal ring 252 internal diameters are greater than the external diameter 0.8mm~1.5mm of the interior ring of interior sealing blade 32 formations, inner seal ring 252 external diameters are less than the internal diameter 0.4mm~1.0mm of the outer shroud of external seal blade 251 formations, and inner seal ring 252 ring height are less than or equal to inside and outside sealing blades height 32,31.Outer seal ring 251 retainings of sealing frid 25 are in the upper plate 34 outer rims outside, gap with upper plate 34 outer rims maintenance 0.8mm~1.5mm, between the outer shroud that interior ring that sealing blade 32 constituted in inner seal ring 252 was inserted in and external seal blade 31 constitute, the gap that keeps 0.3mm~0.7mm respectively with the two, the gap that the top of sealing frid 25 and inside and outside sealing blade 32,31 keeps 0.3mm~0.7mm.
Grading room 4 housings are fixed with supporting mass 42 outward, are convenient to the frame that is mounted on of this grader.
The lower plate of stage turbine assembly 3 connects kuppe 5 35 times, and kuppe 5 is the rounding conical surface, and its upper edge is connected with lower plate 35 outers, and its lower end is a cover plate 51, and the cone height is 1/4~1/3 of stage turbine assembly 3 height.
The foregoing description is the specific case that purpose of the present invention, technical scheme and beneficial effect are further described only, and the present invention is defined in this.All any modifications of within scope of disclosure of the present invention, being made, be equal to replacement, improvement etc., all be included within protection scope of the present invention.