CN102266802A - High efficiency and energy saving straw pulverizer - Google Patents
High efficiency and energy saving straw pulverizer Download PDFInfo
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- CN102266802A CN102266802A CN2010101978884A CN201010197888A CN102266802A CN 102266802 A CN102266802 A CN 102266802A CN 2010101978884 A CN2010101978884 A CN 2010101978884A CN 201010197888 A CN201010197888 A CN 201010197888A CN 102266802 A CN102266802 A CN 102266802A
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Abstract
The invention relates to a high efficiency and energy saving straw pulverizer. The pulverizer which mainly comprises a motor, a frame, an upper casing combination, a lower casing combination, a hammer rotor stake, a feed mechanism, and a travelling mechanism is characterized in that a feed inlet of the pulverizer is provided with the feed mechanism and the hammer rotor stake which are fixed on the shaft of the motor, so disadvantages of large power change and low generation rate caused by uneven straw feeding are solved, desires of simple structure and high transmission efficiency are realized, and purposes of high efficiency and energy saving are reached.
Description
Technical field
The invention belongs to the stalk processing equipment.
Background technology
Utilization along with biological feedstuff of stalk and biomass energy, a kind of stalk crasher that is specifically designed to stalk processing different fineness of an urgent demand design, to adapt to the requirement of processing biological feedstuff and biomass energy, yet the pulverizer that is used for crushed stalk at present mostly adopts general beater disintegrating machine, this pulverizer does not all have feeding unit, this has just caused feeding uneven, power changes disadvantage greatly, they all adopt pulverizer and motor split Belt Transmission simultaneously, this has just caused transmission efficiency low, defectives such as complex structure.
Summary of the invention
The object of the present invention is to provide a kind of stalk crasher of the electric direct-connecting with feeding unit.It can effectively solve the inequality of stalk feeding and cause power to change greatly, the disadvantage that energy consumption is high.
For achieving the above object, the present invention intends by the following technical solutions:
A kind of energy-efficient stalk crasher partly is made up of motor, frame, upper casing combination, lower casing combination, hammer leaf rotor portions dress, intake mechanism, walking mechanism etc.Upper casing combination is by upper casing seam and pack into tooth plate or collision bar in it, and the lower casing combination is by lower casing seam and the sieve sheet in it of packing into, sieves sheet and fixed by draw money on credit plate and segmentation weak point support plate of the integral body in the lower casing seam.In the lower casing seam, be fixed with discharging opening, comminuting matter can be sent into storage area, also discharging opening can be pulled down and load onto the centrifugation tube comminuting matter is directly packed with flange.Upper casing seam and lower casing seam are hinged by the end on it to be compressed with the bolt that the hangs other end, just formed the pulverizing chamber of a sealing, overhaul or change other part as need, only need unclamp and hang bolt, can open pulverizing chamber, installation and maintenance are very convenient, hammer leaf rotor portions dress is by being welded with inside and outside+font rotor rack and the movable knife rack that is welded with fan blade on the axle sleeve, on movable knife rack, be fixed with moving knife, between inside and outside+font rotor rack, the hammer leaf bearing pin is housed, hammer leaf is housed on the hammer leaf bearing pin and separates with spacer, and the hammer leaf bearing pin is fixed with split pin, form hammer leaf rotor portions dress, hammer leaf rotor portions dress key, shaft end ring and screw are fixed on the motor reel, intake mechanism: motor connects down feeding by connecting axle with thimble coupling with the hock type shaft coupling through speed changer and rolls, following feeding is rolled moves through change gear on the break-in frame and universal joint and passes to feed with flexible fit connecting axle and roll, following feeding is rolled and is led to carry to roll and is contained in respectively on two vertical support frames, and use chain gear transmission, last feeding is rolled in the chute that is contained on two vertical support frames, main carry to roll to roll with conveyer belt or carrier chain and passive conveying fuse, be contained on the frame, frame is welded in the lower casing seam, be used to support complete machine, motor uses bolting in the chute of frame, and adjust the motor horizontal range with bolt, to reach the gap of regulating moving knife and stationary knife, therefore very convenient, stationary knife is fixed on the tool fixing frame, tool fixing frame is fixed by bolts on the frame of charging aperture, walking mechanism is made up of bogie wheel and directive wheel and draw bar, is used for mobile complete machine.
The present invention is provided with fan blade and directly is contained on the motor reel because of adopting in unique intake mechanism and the rotor portions dress, thereby having solved in the stalk process because of feeding inequality causes power to change greatly defectives such as productivity ratio is low, and realized designs simplification, avoided middle transmission loss, thereby efficient improves greatly, and energy consumption reduces greatly.
Description of drawings
Accompanying drawing 1 is the front view of a kind of energy-efficient stalk crasher of the present invention; Accompanying drawing 2 is right cutaway views of the present invention.
The specific embodiment
Below, according to the present invention specific structural details and working condition are proposed in conjunction with this accompanying drawing detailed description.
The present invention is mainly by motor (39), frame (41) (40) (25) (26) (44), upper casing combination (36) (30), lower casing combination (42) (43) (12), hammer leaf rotor portions dress (27) (28) (29) (31) (32) (33) (34) (35) (37) (38), intake mechanism (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24), part such as walking mechanism (44) is formed.As shown in drawings, the upper casing combination is by upper casing seam (36) and pack into its interior tooth plate (30) or collision bar, the lower casing combination is by lower casing seam (42) and its interior sieve sheet (43) of packing into, sieve sheet (43) is fixed by the short support plate of plate and segmentation of drawing money on credit of the integral body in the lower casing seam (42), upward be fixed with discharging opening (12) in lower casing seam (42) with flange, comminuting matter can be sent into storage area, also discharging opening (12) can be pulled down and load onto the centrifugation tube comminuting matter is directly packed, upper casing seam (36) compresses with the bolt that the hangs other end with lower casing seam (42) is hinged by the end on it, just formed the pulverizing chamber of a sealing, overhaul or change other part as need, only need unclamp and hang bolt, can open pulverizing chamber, installation and maintenance are very convenient, hammer leaf rotor portions dress is by being welded with inside and outside cross rotor rack (35) on the axle sleeve (37) and being welded with the movable knife rack (29) of fan blade (31), on movable knife rack (29), be fixed with moving knife (28), between inside and outside+font rotor rack (35), hammer leaf bearing pin (34) is housed, hammer leaf (32) is housed on hammer leaf bearing pin (34) also to be separated with spacer (33), with split pin that hammer leaf bearing pin (34) is fixing, form hammer leaf rotor portions dress, hammer leaf rotor portions dress key (38), shaft end ring and screw (27) are fixed on motor (39) axle, intake mechanism: motor (6) footpath speed changer (7) speed change connects down feeding by connecting axle (4) (1) with thimble coupling (2) with hock type shaft coupling (8) and rolls (23), following feeding is rolled move through change gear (9) (10) on the break-in frame (5) and the universal joint (11) (14) of (23) and is passed to feed with flexible fit connecting axle (13) and roll (24), (23) are rolled in following feeding and main the conveying rolled (21) and be contained in respectively on two vertical support frames (22), and with sprocket wheel (15) (16) transmission, last feeding is rolled in the chute that (24) be contained in two vertical support frames (22), the main conveying rolled (21) and rolled (19) with conveyer belt (20) or carrier chain and passive conveying and fuse, be contained on the frame (41), passive conveying rolls that support (18) that (19) be contained in the band chute is gone up and with the degree of tightness of handwheel (17) adjusting conveyer belt (20) and the phenomenon of sideslip, frame (41) is welded in the lower casing seam (42), be used to support complete machine, motor (39) is fixed by bolts in the chute of frame (41), and adjust motor (39) horizontal range with bolt (40), to reach the gap of regulating moving knife (28) and stationary knife (26), therefore very convenient, stationary knife (26) is fixed on the tool fixing frame (25), tool fixing frame (25) is fixed by bolts on the frame (41) of charging aperture, walking mechanism (44) is made up of bogie wheel and directive wheel and draw bar, is used for mobile complete machine.
The present invention implements like this: stalk footpath conveyer belt (20) ships, by last feeding roll (24) and down feeding roll (23) and compress and be rolled into cut-off part, driven knife (28) and stationary knife (26) cut off, the stalk that cuts off enters pulverizing chamber, the stalk of chopping is subjected to pulverize under the collision of the strike repeatedly of the hammer leaf (32) of rotation at a high speed and tooth plate (30) or collision bar and the rubbing effect in pulverizing chamber, when reaching certain fineness, sieve outside sheet (43) and discharging opening (12) or the centrifugation tube discharge machine in the footpath.
Claims (3)
1. an energy-efficient stalk crasher is mainly by motor (39, frame (41) (40) (25) (26) (44), upper casing combination (36) (30), lower casing combination (42) (43) (12), hammer leaf rotor portions dress (27) (28) (29) (31) (32) (33) (34) (35) (37) (38), intake mechanism (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11 (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24), part such as walking mechanism (44) group, it is characterized in that the upper casing combination is by upper casing seam (36) and pack into its interior gear version (30) or collision bar, the lower casing combination has lower casing seam (42) and packs its interior sieve sheet (43) into, sieve sheet (43) is fixed by the short support plate of plate and segmentation of drawing money on credit of the integral body in the lower casing seam (42), upward be fixed with discharging opening (12) in lower casing seam (42) with flange, comminuting matter can be sent into storage area, also discharging opening (12) can be pulled down and load onto the centrifugation tube comminuting matter is directly packed, upper casing seam (36) compresses with the bolt that the hangs other end with lower casing seam (42) is hinged by the end on it, just formed the pulverizing chamber of a sealing, overhaul or change other part as need, hang bolt as long as unclamp, can open pulverizing chamber, installation and maintenance are very convenient, hammer leaf rotor portions dress is by being welded with inside and outside+font rotor rack (35) on the axle sleeve (37) and being welded with the movable knife rack (29) of fan blade (31), on movable knife rack (29), be fixed with moving knife (28), hammer leaf bearing pin (34) is housed between inside and outside cross rotor rack (35), hammer leaf (32) is housed on hammer leaf bearing pin (34) also to be separated with spacer (33), with split pin that hammer leaf bearing pin (34) is fixing, form hammer leaf rotor portions dress, hammer leaf rotor portions dress key (38), shaft end ring and screw (27) are fixed on the axle of motor (39), intake mechanism: motor (6) connects down feeding by connecting axle (4) (1) with thimble coupling (2) with hock type shaft coupling (8) through speed changer (7) speed change and rolls (23), following feeding is rolled move through change gear (9) (10) on the break-in frame (5) and the universal joint (11) (14) of (23) and is passed to feed with flexible fit connecting axle (13) and roll (24), (23) are rolled in following feeding and main the conveying rolled (21) and be contained in respectively on two vertical support frames (22), and with sprocket wheel (15) (16) transmission, last feeding is rolled in the chute that (24) be contained in two vertical racks (22), the main conveying rolled (21) and rolled (19) with conveyer belt (20) or carrier chain and passive conveying and fuse, be contained on the frame (41), passive conveying is rolled (19) and is contained on the support (18) of being with chute, and the degree of tightness of regulating conveyer belt (20) with handwheel (17), frame (41) is welded in the lower casing seam (42), be used to support complete machine, motor (39) is fixed by bolts in the chute of frame (41), and adjust motor (39) horizontal range with bolt (40), to reach the gap of regulating moving knife (28) and stationary knife (26), therefore very convenient, stationary knife (26) is fixed on the tool fixing frame (25), tool fixing frame (25) is fixed by bolts on the frame (41) of charging aperture, walking mechanism (44) is made up of bogie wheel and directive wheel and draw bar, is used for mobile complete machine.
2. by a kind of energy-efficient stalk crasher of claim I regulation, it is characterized in that having set up one in the porch of pulverizer overlaps intake mechanism, be that (23) were rolled in feeding under motor (6) footpath speed changer (7) speed change connected with thimble coupling (2) by connecting axle (4) (1) with hock type shaft coupling (8), following feeding is rolled move through change gear (9) (10) on the break-in frame (5) and the universal joint (11) (14) of (23) and is passed to feed with flexible fit connecting axle (13) and roll (24), (23) are rolled in following feeding and main the conveying rolled (21) and be contained in respectively on two vertical support frames (22), and with sprocket wheel (15) (16) transmission, last feeding is rolled in the chute that (24) be contained in two vertical racks (22), the main conveying rolled (21) and rolled (19) with conveyer belt (20) or carrier chain and passive conveying and fuse and be contained on the frame (41), passive conveying is rolled (19) and is contained on the support (18) of being with chute, and regulates the degree of tightness of conveyer belt (20) and the phenomenon of sideslip with handwheel (17).
3. stipulate a kind of energy-efficient stalk crasher by claim I, it is characterized in that hammer leaf rotor portions dress is by being welded with inside and outside cross rotor rack (35) on the axle sleeve (37) and being welded with the movable knife rack (29) of fan blade (31), on movable knife rack (29), be fixed with moving knife (28), at inside and outside cross rotor rack (between 35) hammer leaf bearing pin (34) is housed, hammer leaf (32) is housed on hammer leaf bearing pin (34) also to be separated with spacer (33), with split pin that hammer leaf bearing pin (34) is fixing, form hammer leaf rotor portions dress, hammer leaf rotor portions dress key (38), shaft end ring and screw (27) are fixed on the axle of motor (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101978884A CN102266802A (en) | 2010-06-01 | 2010-06-01 | High efficiency and energy saving straw pulverizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101978884A CN102266802A (en) | 2010-06-01 | 2010-06-01 | High efficiency and energy saving straw pulverizer |
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| Publication Number | Publication Date |
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| CN102266802A true CN102266802A (en) | 2011-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN2010101978884A Pending CN102266802A (en) | 2010-06-01 | 2010-06-01 | High efficiency and energy saving straw pulverizer |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102600940A (en) * | 2012-03-27 | 2012-07-25 | 河南农业大学 | Tobacco field waste crushing machine |
| CN105665098A (en) * | 2016-03-08 | 2016-06-15 | 江宝祥 | Garden waste crusher |
| CN105665099A (en) * | 2016-03-08 | 2016-06-15 | 江宝祥 | Garden waste disposal device |
| CN108620160A (en) * | 2018-04-24 | 2018-10-09 | 王学彦 | A kind of new energy stalk recycling and processing device |
Citations (7)
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| CA2250611A1 (en) * | 1998-10-13 | 2000-04-13 | Kevin Hruska | Crop material processor |
| US20010008259A1 (en) * | 2000-01-14 | 2001-07-19 | Kevin Hruska | Open throat bale processor |
| CN2483085Y (en) * | 2001-05-19 | 2002-03-27 | 段苗欣 | Axial-flow saw blade and concave plate type straw crusher |
| CN2523500Y (en) * | 2002-02-01 | 2002-12-04 | 孙文兴 | Cutter crasher |
| CN2666127Y (en) * | 2003-10-10 | 2004-12-29 | *** | Multifunction straw cutting, crushing and rubbing machine |
| CN2882783Y (en) * | 2005-06-28 | 2007-03-28 | 刘勇 | Electric directly-coupled high effective hammer crusher |
| CN101264460A (en) * | 2008-04-25 | 2008-09-17 | 青岛理工大学 | Sander for concrete powder |
-
2010
- 2010-06-01 CN CN2010101978884A patent/CN102266802A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2250611A1 (en) * | 1998-10-13 | 2000-04-13 | Kevin Hruska | Crop material processor |
| US20010008259A1 (en) * | 2000-01-14 | 2001-07-19 | Kevin Hruska | Open throat bale processor |
| CN2483085Y (en) * | 2001-05-19 | 2002-03-27 | 段苗欣 | Axial-flow saw blade and concave plate type straw crusher |
| CN2523500Y (en) * | 2002-02-01 | 2002-12-04 | 孙文兴 | Cutter crasher |
| CN2666127Y (en) * | 2003-10-10 | 2004-12-29 | *** | Multifunction straw cutting, crushing and rubbing machine |
| CN2882783Y (en) * | 2005-06-28 | 2007-03-28 | 刘勇 | Electric directly-coupled high effective hammer crusher |
| CN101264460A (en) * | 2008-04-25 | 2008-09-17 | 青岛理工大学 | Sander for concrete powder |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102600940A (en) * | 2012-03-27 | 2012-07-25 | 河南农业大学 | Tobacco field waste crushing machine |
| CN102600940B (en) * | 2012-03-27 | 2014-08-27 | 河南农业大学 | Tobacco field waste crushing machine |
| CN105665098A (en) * | 2016-03-08 | 2016-06-15 | 江宝祥 | Garden waste crusher |
| CN105665099A (en) * | 2016-03-08 | 2016-06-15 | 江宝祥 | Garden waste disposal device |
| CN108620160A (en) * | 2018-04-24 | 2018-10-09 | 王学彦 | A kind of new energy stalk recycling and processing device |
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| PB01 | Publication | ||
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Application publication date: 20111207 |