CN102260056A - Post-tensioned prestressed porelike grouting agent - Google Patents

Post-tensioned prestressed porelike grouting agent Download PDF

Info

Publication number
CN102260056A
CN102260056A CN 201110135373 CN201110135373A CN102260056A CN 102260056 A CN102260056 A CN 102260056A CN 201110135373 CN201110135373 CN 201110135373 CN 201110135373 A CN201110135373 A CN 201110135373A CN 102260056 A CN102260056 A CN 102260056A
Authority
CN
China
Prior art keywords
parts
post
porelike
grouting agent
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 201110135373
Other languages
Chinese (zh)
Other versions
CN102260056B (en
Inventor
郭晓磊
刘忠亮
王东东
任维轩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Tieyuan Science & Technology Development Co Ltd
Original Assignee
Hebei Tieyuan Science & Technology Development Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Tieyuan Science & Technology Development Co Ltd filed Critical Hebei Tieyuan Science & Technology Development Co Ltd
Priority to CN 201110135373 priority Critical patent/CN102260056B/en
Publication of CN102260056A publication Critical patent/CN102260056A/en
Application granted granted Critical
Publication of CN102260056B publication Critical patent/CN102260056B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0068Ingredients with a function or property not provided for elsewhere in C04B2103/00
    • C04B2103/008Flocking or deflocking agents
    • C04B2103/0081Deflocking agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention discloses a post-tensioned prestressed porelike grouting agent, which is characterized by being prepared by mixing the following raw materials in part by weight: 5 to 12 parts of high-efficiency water reducer, 1 to 1.2 parts of organic hydroxycarboxylic acid salt, 1 to 2 parts of retarding auxiliary material, 30 to 50 parts of active material, 30 to 50 parts of micro-swell component and 0.1 to 0.3 part of defoaming agent, wherein the active material is superfine alumina or microsilica. The post-tensioned prestressed porelike grouting agent has proper micro-swell and good activity, and can be prepared into a porelike grouting agent of over M50 grade when the post-tensioned prestressed porelike grouting agent is doped with 10 to 15 percent of cement (replacing 10 to 15 mass percent of cement); moreover, the post-tensioned prestressed porelike grouting agent has the advantages of nontoxicity, low alkali, micro-swell (24-hour free swelling rate is 1 percent), plumpness and no shrinkage of grouting (air bags with the diameter of more than 3mm and water with the volume of more than 1ml are absent during pouring), high strength (the compression strength is more than 72MPa and the breaking strength is more than 11MPa after 28 days), high durability (the alkali content is less than 1 percent) and good compatibility with cement.

Description

Post-stressed hole path pressure grouting agent
Technical field
The invention belongs to building material technical field, is a kind of concrete post-stressed hole path pressure grouting agent that is used for specifically.
Background technology
In prestress box beam, prestress wire and hole path pressure grouting station critical role, are the keys that can prestress correctly set up and reach purpose of design.The purpose of prestress hole path pressure grouting: 1) moisture and the gas in the eliminating duct makes grout enrich the space, duct; 2) not corrosion of protection presstressed reinforcing steel; 3) degree of compactness of substantial beam body behind the reserving hole channel thread force muscle stretch-draw anchor in the post-tensioned structure, still has 1/2 ~ 1/3 space, behind the mud jacking, these spaces are tightly enriched by grout, solidify the back and form a closely knit integral body with member, and it is stressed jointly to help integral body; 4) alleviate the ground tackle burden, behind the hole path pressure grouting, slurry will produce huge bond stress to presstressed reinforcing steel, even ground tackle surpasses safe range of stress and loses anchorage effect, bond stress that grout produces is also arranged as defence line, second road, need not to worry the slip of power muscle and the fracture that causes the beam body.
Now a lot of units in charge of construction hole path pressure grouting adopts the method for mixing swelling agent and water reducer in the cement, often occur being not good at causing mud jacking not full because of construction management, or it is poor with the prestress wire bond stress, bleeding, contraction, intensity are lower than bad phenomenon such as design, cause steel strand corrosion fracture, finally cause prestress to disappear, the great quality accident of beam body fracture.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of concrete back-tension prestressed channel mudjacking agent that is used for, and adopts above-mentioned mud jacking agent, and more closely knit after the concrete hardening, intensity is higher.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of back-tension prestressed channel mudjacking agent, its raw material by following weight parts mixes: 0.1~0.3 part of 5 ~ 12 parts of high efficiency water reducing agents, 1 ~ 1.2 part of organic hydroxy-acid's salt, 1 ~ 2 part of slow setting auxiliary material, 30 ~ 50 parts of active materials, 30~50 parts of microdilatancy components and defoamer, described active material is ultra-fine alumina or SILICA FUME.
Preferably, described high efficiency water reducing agent is pulvis high-efficiency water-reducing agent of poly-carboxylic acid, pulvis naphthalene series high-efficiency water-reducing agent or pulvis aliphatic high-efficiency water reducing agent.Described high efficiency water reducing agent can provide higher diminishing, guarantees that the denseness of slurry satisfies the requirement of construction.
Calcium sulphoaluminate that described microdilatancy component is high-temperature calcination and dehydrated gyp-, Tai-Ace S 150, sal epsom and iron powder grinding form; Its specific surface area is greater than 300m 2/ kg; Its parts by weight are: calcium sulphoaluminate 70 ~ 85, dehydrated gyp-10 ~ 15, Tai-Ace S 150 3 ~ 5, sal epsom 1 ~ 3, iron powder 1 ~ 3.Microdilatancy composition of the present invention can guarantee slurry full, do not shrink and to the bonding property of reinforcing bar and the density in duct.
Described organic hydroxy-acid's salt is Sunmorl N 60S, sodium tartrate or Trisodium Citrate.
Described slow setting auxiliary material is Sodium Benzoate, tripoly phosphate sodium STPP, Sodium hexametaphosphate 99 or sodium polyphosphate.Organic hydroxy-acid's salt and slow setting auxiliary material can guarantee that the material that stirs out keeps viscosity and mobile stablizing within a certain period of time.
The early strength of described active material excited cement slurry, the early strength of assurance examination body satisfies the time requirement of construction process, the reduction of erection time, can significantly reduce bleeding in addition, can well fill the aquation space with the hydrated product of cement.
Described defoamer guarantees the density of slurry, reduces the floating foam of eliminating the slurry surface.Described defoamer adopts the commercially available defoamer that is used for cement all can.
The preparation method of above-mentioned back-tension prestressed channel mudjacking agent: take by weighing raw material according to said ratio, stirring gets final product.
The beneficial effect that adopts technique scheme to produce is: the present invention has suitable microdilatancy and good activity, 10~15%(place of cement quality of interior water mixing mud 10 ~ 15%) can prepare the above hole path pressure grouting of M50 level; And have nontoxic, low alkali, microdilatancy (degree of free swelling was 1% in 24 hours), the full nothing of slurry and shrink (not having diameter during perfusion), intensity height (28 days ultimate compression strength greater than 72MPa, folding strength greater than 11MPa), good endurance (alkali content is lower than 1%) greater than the air bag of 3mm and volume water greater than 1mL, good with cement adaptability.
Embodiment
Embodiment 1
Take by weighing raw material according to following weight parts: 0.1 part of 5 parts in commercially available high-efficiency water-reducing agent of poly-carboxylic acid pulvis, 1 part of Sunmorl N 60S, 1 part of Sodium Benzoate, 30 parts of active materials, 30 parts of microdilatancy components and defoamer, stir then, described active material is a ultra-fine alumina.
Calcium sulphoaluminate that described microdilatancy component is high-temperature calcination and dehydrated gyp-, Tai-Ace S 150, sal epsom and iron powder grinding form; Its specific surface area is greater than 300m 2/ kg; Its weight proportion is: calcium sulphoaluminate 70 weight parts, dehydrated gyp-12 weight, Tai-Ace S 150 3 weight parts, sal epsom 3 weight parts, iron powder 1 weight part.
Cement (portland cement replacement weight 10%) and water are mixed in the mud jacking agent that present embodiment is made, and water-cement ratio is 0.31 ~ 0.33, and the preparation mud jacking material that stirs is used for the back-tension prestressed channel mudjacking construction, and its performance sees Table 1.
Embodiment 2
Take by weighing raw material according to following weight parts: 0.2 part of 12 parts in commercially available naphthalene series high-efficiency water-reducing agent pulvis, 1.2 parts of sodium tartrates, 2 parts of tripoly phosphate sodium STPPs, 40 parts of active materials, 40 parts of microdilatancy components and defoamer, stir then, described active material is a SILICA FUME.
Calcium sulphoaluminate that described microdilatancy component is high-temperature calcination and dehydrated gyp-, Tai-Ace S 150, sal epsom and iron powder grinding form; Its specific surface area is greater than 300m 2/ kg; Its weight proportion is: calcium sulphoaluminate 80 weight parts, dehydrated gyp-10 weight, Tai-Ace S 150 5 weight parts, sal epsom 1 weight part, iron powder 2 weight parts.
Cement (portland cement replacement weight 10%) and water are mixed in the mud jacking agent that present embodiment is made, and water-cement ratio is 0.31 ~ 0.33, and the preparation mud jacking material that stirs is used for the back-tension prestressed channel mudjacking construction, and its performance sees Table 1.
Embodiment 3
As different from Example 1: 0.2 part of 12 parts in commercially available aliphatic high-efficiency water reducing agent pulvis, 1.2 parts of Trisodium Citrates, 2 parts of Sodium hexametaphosphate 99s, 40 parts of active materials, 40 parts of microdilatancy components and defoamer.
Described microdilatancy component is: calcium sulphoaluminate 85 weight parts, dehydrated gyp-15 weight, Tai-Ace S 150 4 weight parts, sal epsom 2 weight parts, iron powder 3 weight parts.
Described Sodium hexametaphosphate 99 can also replace with sodium polyphosphate.
Performance test sees Table 1.
Table 1
Figure 2011101353736100002DEST_PATH_IMAGE001

Claims (4)

1. post-stressed hole path pressure grouting agent, it is characterized in that being mixed by the raw material of following weight parts: 0.1~0.3 part of 1 ~ 1.2 part of 5 ~ 12 parts of high efficiency water reducing agent, organic hydroxy-acid's salt and 1 ~ 2 part of slow setting auxiliary material, 30 ~ 50 parts of active materials, 30~50 parts of microdilatancy components and defoamer, described active material is ultra-fine alumina or SILICA FUME.
2. post-stressed hole path pressure grouting agent according to claim 1 is characterized in that described high efficiency water reducing agent is pulvis high-efficiency water-reducing agent of poly-carboxylic acid, naphthalene series high-efficiency water-reducing agent or aliphatic high-efficiency water reducing agent.
3. post-stressed hole path pressure grouting agent according to claim 1 is characterized in that calcium sulphoaluminate and dehydrated gyp-, Tai-Ace S 150, sal epsom and iron powder grinding that described microdilatancy component is high-temperature calcination form; Its specific surface area is greater than 300m 2/ kg; Its weight proportion is: calcium sulphoaluminate 70 ~ 85 weight parts, dehydrated gyp-10 ~ 15 weight, Tai-Ace S 150 3 ~ 5 weight parts, sal epsom 1 ~ 3 weight part, iron powder 1 ~ 3 weight part.
4. post-stressed hole path pressure grouting agent according to claim 1 is characterized in that described organic hydroxy-acid's salt is Sunmorl N 60S, sodium tartrate or Trisodium Citrate; Described slow setting auxiliary material is Sodium Benzoate, tripoly phosphate sodium STPP, Sodium hexametaphosphate 99 or sodium polyphosphate.
CN 201110135373 2011-05-24 2011-05-24 Post-tensioned prestressed porelike grouting agent Expired - Fee Related CN102260056B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110135373 CN102260056B (en) 2011-05-24 2011-05-24 Post-tensioned prestressed porelike grouting agent

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110135373 CN102260056B (en) 2011-05-24 2011-05-24 Post-tensioned prestressed porelike grouting agent

Publications (2)

Publication Number Publication Date
CN102260056A true CN102260056A (en) 2011-11-30
CN102260056B CN102260056B (en) 2013-01-16

Family

ID=45006928

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201110135373 Expired - Fee Related CN102260056B (en) 2011-05-24 2011-05-24 Post-tensioned prestressed porelike grouting agent

Country Status (1)

Country Link
CN (1) CN102260056B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103172296A (en) * 2011-12-21 2013-06-26 中冶建筑研究总院有限公司 Post-tensioned pre-stressed concrete beam pipeline grouting agent
CN104631262A (en) * 2014-12-19 2015-05-20 大元建业集团股份有限公司 Construction method for reducing on-site cement cold regenerated mixture base cracks
CN105271890A (en) * 2015-10-23 2016-01-27 武汉比邻科技发展有限公司 Pre-stressed duct grouting agent, and preparation and application methods thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101817656A (en) * 2009-02-26 2010-09-01 北京东方雨虹防水技术股份有限公司 Post stressed concrete beam pipe mudjacking agent
CN101830664A (en) * 2010-04-14 2010-09-15 中国科学院武汉岩土力学研究所 Prestressing anchoring and grouting material additive, as well as preparation method and application thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101817656A (en) * 2009-02-26 2010-09-01 北京东方雨虹防水技术股份有限公司 Post stressed concrete beam pipe mudjacking agent
CN101830664A (en) * 2010-04-14 2010-09-15 中国科学院武汉岩土力学研究所 Prestressing anchoring and grouting material additive, as well as preparation method and application thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《膨胀剂与膨胀混凝土》 20051231 S.Nagataki 等 "膨胀剂(主要是钙矾石系)" 第12-17页 1-4 , 第4期 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103172296A (en) * 2011-12-21 2013-06-26 中冶建筑研究总院有限公司 Post-tensioned pre-stressed concrete beam pipeline grouting agent
CN103172296B (en) * 2011-12-21 2014-08-27 中冶建筑研究总院有限公司 Post-tensioned pre-stressed concrete beam pipeline grouting agent
CN104631262A (en) * 2014-12-19 2015-05-20 大元建业集团股份有限公司 Construction method for reducing on-site cement cold regenerated mixture base cracks
CN104631262B (en) * 2014-12-19 2018-10-02 大元建业集团股份有限公司 A kind of construction method reducing live Cement Cold Regeneration Technology mixture basic crack
CN105271890A (en) * 2015-10-23 2016-01-27 武汉比邻科技发展有限公司 Pre-stressed duct grouting agent, and preparation and application methods thereof

Also Published As

Publication number Publication date
CN102260056B (en) 2013-01-16

Similar Documents

Publication Publication Date Title
CN111689752B (en) Multi-source solid waste base grouting cementing material and preparation method and application thereof
CN101817656B (en) Post stressed concrete beam pipe mudjacking agent
CN101508546B (en) Novel winter cement based grouting agent for railway concrete beam support
CN106946522A (en) A kind of shield synchronization slip casting construction material
CN113307591B (en) Multi-source solid waste composite high-flow-state backfill material and preparation method and application thereof
CN101792296B (en) Concrete erosion-resistant agent based on ultrafine slag powder and use method thereof
CN106220216B (en) A kind of high-strength mining expansion filling fireproofing extinguishing materials and its application method
CN102219425A (en) Alkali-free liquid accelerating agent and preparation method thereof
CN103570307B (en) Corrosion-prevention rust-resistance type prestress hole path pressure grouting material
CN104609814A (en) Anti-aqueous dispersion synchronous grouting material with large specific gravity and low consistence
CN103979914A (en) Curing agent for reinforcing and treating soft soil foundation constructed at low temperature and preparation method thereof
CN110451903A (en) A kind of composite cementitious materials and the cementing method of the ultra-fine tailings of lead-zinc ore of high-sulfur
CN110256028A (en) A kind of bastard coal ground mass mine cemented filling material and preparation method
CN110218037A (en) A kind of wet ash discharge base filler and its preparation method and application
CN103253921A (en) Cement concrete preventing corrosion of chlorine salt and preparation method thereof
CN102491700A (en) Freezing process construction completing high-performance constant negative temperature concrete
CN108793857A (en) A kind of shield-tunneling construction synchronous grouting dry-mixed mortar and preparation method thereof
CN107793098A (en) High-fluidity rapid repair mortar
CN115893895A (en) Coagulation accelerating early strength agent, preparation method thereof and concrete composition
CN102260056B (en) Post-tensioned prestressed porelike grouting agent
CN102491670A (en) WHDF-type water-reducing, seepage-proof and crack-resistant agent for concrete
CN106007439A (en) Amorphous calcium aluminate based accelerator for sprayed concrete, method for preparing amorphous calcium aluminate based accelerator and application thereof
CN104045308A (en) Concrete, concrete pipe pile and preparation method thereof
CN115286337B (en) Construction method of pouring phosphogypsum-based sand-free self-leveling mortar and construction surface structure thereof
CN114804789B (en) Quick-setting type cement roll anchoring agent and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Post-tensioned prestressed porelike grouting agent

Effective date of registration: 20150402

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2015130000001

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20160413

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2015130000001

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Post-tensioned prestressed porelike grouting agent

Effective date of registration: 20160419

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2016130000004

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20180625

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2016130000004

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Post-tensioned prestressed porelike grouting agent

Effective date of registration: 20180704

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2018130000011

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20190625

Granted publication date: 20130116

Pledgee: China Everbright Bank Limited by Share Ltd. Shijiazhuang branch

Pledgor: HEBEI TIEYUAN SCIENCE & TECHNOLOGY DEVELOPMENT Co.,Ltd.

Registration number: 2018130000011

PC01 Cancellation of the registration of the contract for pledge of patent right
PP01 Preservation of patent right

Effective date of registration: 20200915

Granted publication date: 20130116

PP01 Preservation of patent right
PD01 Discharge of preservation of patent

Date of cancellation: 20230915

Granted publication date: 20130116

PD01 Discharge of preservation of patent
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130116

CF01 Termination of patent right due to non-payment of annual fee