CN102249525B - Turning process for electric-vacuum glass - Google Patents
Turning process for electric-vacuum glass Download PDFInfo
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- CN102249525B CN102249525B CN 201110117531 CN201110117531A CN102249525B CN 102249525 B CN102249525 B CN 102249525B CN 201110117531 CN201110117531 CN 201110117531 CN 201110117531 A CN201110117531 A CN 201110117531A CN 102249525 B CN102249525 B CN 102249525B
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- cutting
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Abstract
The invention discloses a turning process for electric-vacuum glass. The turning process comprises the following steps of: annealing: heating glass till the temperature of the glass is about 5 DEG C higher than a conversion temperature offered by a manufacturer, preserving the temperature for 20-40 minutes and naturally cooling to room temperature along with a furnace; selection of turning tool materials: adding rare metal carbide materials serving as tool materials; selection of turning tool parameters, wherein the front angle gamma 0 is equal to 8-10 degrees, the back angle alpha 0 is equal to 5-8 degrees, the main deflection angle kappa r is equal to 0-1 degree, the auxiliary deflection angle kappa' r is equal to 60-70 degrees, and the blade inclination angle lambda s is equal to -1 to -2 degrees; selection of the cutting data: the cutting speed Vc is equal to 0.2-0.25 m/s, the back engagement ap of a cutting edge is equal to 0.1-1 millimeter, and the feeding amount f is equal to 0.05-0.1 mm/r; and selection of a cutting fluid: selecting a non-water-soluble cutting fluid for cooling and lubricating to lower the cutting temperature. The invention has the advantages that: after the process is adopted, the processing cost of the electric-vacuum glass is low and the efficiency is high during practical operation.
Description
[technical field]
The invention belongs to the electrovacuum technology field and specially refer to the turning process that a kind of electrovacuum is used glass.
[background technology]
A kind of unformed shape by the melting object obtains through cooling is called vitreous state, and it is a kind of state of material outwardness, is similar to gaseous state, liquid state, crystallization etc.Glass belongs to the material of this class " vitreous state " exactly, and it is that various oxide compound heating and meltings become melt, obtains through overcooling again.
The development of electron tube once generally adopted glass as insulating material in the pipe shell-and-tube in early days, and at present, the electrovacuum ceramics that performance is more good has replaced glass in a large number, particularly is used widely in the microwave tube at electron tube.But because glass has the advantage of himself, it is at electron tube, especially still have a wide range of applications in display device, the photoelectric device etc., even in microwave tube, glass is a small amount of output window that is used as some pipe still also, the resonant window of discharge tube etc.
In the course of processing of traditional electron tube with the glass component, all be to adopt diamond cutter to cut and grinding.Along with the development of technology, the function of glass component is more and more, and shape becomes increasingly complex, and needs the amount of processing also more and more.High with the diamond cutter cost, working (machining) efficiency is also low.
[summary of the invention]
Technical problem to be solved by this invention is to propose a kind of electrovacuum of actually operating that can instruct with the turning process of glass, to improve traditional glass working method cost height, inefficient shortcoming.
The present invention solves above-mentioned technical problem by the following technical programs: come the whole turning process of regulation glass by the annealing of glass material, the selection of lathe tool material, the selection of lathe tool parameter, the selection of cutting data, the selection of cutting fluid.
A kind of electrovacuum turning process of glass comprises:
Electrovacuum is with the annealing process of glass material: with glass heats to the conversion temp that provides than producer high 3 ℃~about 7 ℃, then insulation 20min~40min naturally cools to room temperature with stove;
The selection of lathe tool material when electrovacuum is processed with glass turning: select to add the material of rare metal carbon compound as cutter material;
The selection of lathe tool parameter: anterior angle γ when electrovacuum is processed with glass turning
0=(8~10) °; Relief angle α
0=(5~8) °; Tool cutting edge angle κ
r=(0~1) °; Auxiliary angle κ '
r=(60~70) °; Cutting edge inclination λ
s=(1~-2) °;
The selection of cutting data: cutting speed V when electrovacuum is processed with glass turning
c=(0.2~0.25) m/s, back engagement of the cutting edge a
p=(0.1~1) mm, amount of feed f=(0.05~0.1) mm/r;
The selection of cutting fluid when electrovacuum is processed with glass turning: select water-insoluble cutting fluid cooling and lubricating, reduce cutting temperature.
2. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: described electrovacuum is with in the annealing process of glass material, and glass heats is high 5 ℃ to the conversion temp that provides than producer, insulation 30min.
3. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: the material of lathe tool was that model is the carbide bit of YW1 or YW2 when described electrovacuum was processed with glass turning.
4. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: described water-insoluble cutting fluid is solar oil or kerosene.
The invention has the advantages that: after adopting this technique, in the actually operating, electrovacuum is low with the tooling cost of glass, efficient is high.
[embodiment]
1, the electrovacuum annealing process of glass material:
In traditional glass processing, bursting that inside glass stress causes is the not high one of the main reasons of passing rate of processing.Glass all can cause stress in heating, cooling and the course of processing.In order to eliminate this stress, must carry out anneal.So-called annealing reheats glasswork to conversion temp exactly, insulation for some time, and then Slow cooling is to normal temperature.The conversion temp of glass refers to the minimum temperature that the glass solid-state properties disappears, and being commonly defined as viscosity is 10
13Pool (1 pool=1 dyne. second/centimetre
2) temperature be conversion temp.This temperature can be found in the material behavior of producer, and each producer is not quite similar.
The annealing standard of the glass of the present invention regulation is, glass heats is high about 5 ℃ to the conversion temp that provides than producer, and then insulation 30min cools to room temperature with the furnace, do not allow to adopt the form such as forced air cooling to improve its rate of cooling in process of cooling.
The selection of lathe tool material when 2, electrovacuum is with glass turning processing:
Select to add the rare metal carbon compound as: YW1, YW2 are as cutter material.
The selection of lathe tool parameter when 3, electrovacuum is with glass turning processing:
Anterior angle γ
0=(8~10) °; Relief angle α
0=(5~8) °; Tool cutting edge angle κ
r=(0~1) °; Auxiliary angle κ '
r=(60~70) °; Cutting edge inclination λ
s=(1~-2) °.
The selection of cutting data when 4, electrovacuum is with glass turning processing:
Cutting speed V
c=(0.2~0.25) m/s, back engagement of the cutting edge a
p=(0.1~1) mm, amount of feed f=(0.05~0.1) mm/r.
The selection of cutting fluid when 5, electrovacuum is with glass turning processing:
Select water-insoluble cutting fluid (such as solar oil, kerosene etc.) cooling and lubricating, to reduce cutting temperature.
Through practice, working (machining) efficiency improves 3~5 times than grinding to above technique in tungsten group glass, molybdenum group glass, steel group glass, silica glass.
Although more than described the specific embodiment of the present invention; but being familiar with those skilled in the art is to be understood that; our described specific embodiment is illustrative; rather than for the restriction to scope of the present invention; those of ordinary skill in the art are in modification and the variation of the equivalence of doing according to spirit of the present invention, all should be encompassed in the scope that claim of the present invention protects.
Claims (4)
1. an electrovacuum is characterized in that: comprising with the turning process of glass:
Electrovacuum is with the annealing process of glass material: with glass heats to the conversion temp that provides than producer high 3 ℃~7 ℃, then insulation 20min~40min naturally cools to room temperature with stove;
The selection of lathe tool material when electrovacuum is processed with glass turning: select to add the material of rare metal carbide as cutter material;
The selection of lathe tool parameter: anterior angle γ when electrovacuum is processed with glass turning
0=(8~10) °; Relief angle α
0=(5~8) °; Tool cutting edge angle κ
r=(0~1) °; Auxiliary angle κ '
r=(60~70) °; Cutting edge inclination λ
s=(1~-2) °;
The selection of cutting data: cutting speed V when electrovacuum is processed with glass turning
c=(0.2~0.25) m/s, back engagement of the cutting edge a
p=(0.1~1) mm, amount of feed f=(0.05~0.1) mm/r;
The selection of cutting fluid when electrovacuum is processed with glass turning: select water-insoluble cutting fluid cooling and lubricating, reduce cutting temperature.
2. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: described electrovacuum is with in the annealing process of glass material, and glass heats is high 5 ℃ to the conversion temp that provides than producer, insulation 30min.
3. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: the material of lathe tool was that model is the carbide bit of YW1 or YW2 when described electrovacuum was processed with glass turning.
4. electrovacuum as claimed in claim 1 is with the turning process of glass, and it is characterized in that: described water-insoluble cutting fluid is solar oil or kerosene.
Priority Applications (1)
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CN 201110117531 CN102249525B (en) | 2011-05-06 | 2011-05-06 | Turning process for electric-vacuum glass |
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CN 201110117531 CN102249525B (en) | 2011-05-06 | 2011-05-06 | Turning process for electric-vacuum glass |
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CN102249525A CN102249525A (en) | 2011-11-23 |
CN102249525B true CN102249525B (en) | 2013-01-16 |
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CN 201110117531 Expired - Fee Related CN102249525B (en) | 2011-05-06 | 2011-05-06 | Turning process for electric-vacuum glass |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108971521A (en) * | 2018-09-29 | 2018-12-11 | 安徽新芜精密装备制造产业技术研究院有限公司 | A kind of turning process of the effective Cr17Mo2Ti material of microwave plasma torch |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102921964A (en) * | 2012-10-25 | 2013-02-13 | 国家电网公司 | Machining method of polytetrafluoroethylene insulating handle in power equipment |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4869839A (en) * | 1988-06-10 | 1989-09-26 | Linnard Griffin | Cooling fluid for fabrication operations |
CN1672867A (en) * | 2004-03-25 | 2005-09-28 | 气体产品与化学公司 | An apparatus and method for improving work surface during forming and shaping of materials |
CN101367622A (en) * | 2008-09-26 | 2009-02-18 | 无锡海达安全玻璃有限公司 | Improved deep processing method for glass |
-
2011
- 2011-05-06 CN CN 201110117531 patent/CN102249525B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4869839A (en) * | 1988-06-10 | 1989-09-26 | Linnard Griffin | Cooling fluid for fabrication operations |
CN1672867A (en) * | 2004-03-25 | 2005-09-28 | 气体产品与化学公司 | An apparatus and method for improving work surface during forming and shaping of materials |
CN101367622A (en) * | 2008-09-26 | 2009-02-18 | 无锡海达安全玻璃有限公司 | Improved deep processing method for glass |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108971521A (en) * | 2018-09-29 | 2018-12-11 | 安徽新芜精密装备制造产业技术研究院有限公司 | A kind of turning process of the effective Cr17Mo2Ti material of microwave plasma torch |
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CN102249525A (en) | 2011-11-23 |
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