CN102248597A - Manufacturing method and manufacturing device for construction wallboard - Google Patents

Manufacturing method and manufacturing device for construction wallboard Download PDF

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Publication number
CN102248597A
CN102248597A CN2011102005218A CN201110200521A CN102248597A CN 102248597 A CN102248597 A CN 102248597A CN 2011102005218 A CN2011102005218 A CN 2011102005218A CN 201110200521 A CN201110200521 A CN 201110200521A CN 102248597 A CN102248597 A CN 102248597A
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wall board
building wall
upset
transport vehicle
track
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CN2011102005218A
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Chinese (zh)
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吴振军
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Individual
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Individual
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Abstract

The invention relates to a manufacturing method and a manufacturing device for a construction wallboard. The manufacturing method comprises the following steps: utilizing a production line which comprises a forming device, a cutting device and a conveying device to manufacture the construction wallboard and convey the construction wallboard to a tipping device; conveying the construction wallboard to an arrayed rail transport trolley in a tipping form by the tipping device; maintaining and forming the construction wallboard by running the rail transport trolley along a rail; and conveying the maintained and formed construction wallboard to the next production line by a horizontal turning moving frame. The manufacturing method provided by the invention is used for overcoming the defects of the prior art. The use of a large number of conveying supporting plates and brackets is avoided. The manufacturing method is simple and is used for realizing the full-automatic processes for bracket-free transferring, conveying, maintaining and off-line packaging the construction wallboard. The deformation caused by the dead-weight of the construction wallboard and the carriage is efficiently eliminated while the work efficiency is promoted, and the production efficiency and the yield of the construction wallboard are promoted and the manufacturing cost of the construction wallboard is lowered.

Description

The production method of building wall board and the process units of building wall board
Technical field
The invention belongs to the special-purpose production method and the equipment of building wall board, be specifically related to streamline production method and streamline process units thereof that a kind of whole process need not supporting plate, building wall board that yield rate is high.
Background technology
The building partition plate has substituted the construction material that clay brick becomes novel energy-saving environment-friendly substantially in building trade; Its use amount increases year by year.The existing production method of building partition plate is with confected materials, by the extruder extrusion modling, through scale cutting, conveying, upset, enters curing kilns then and carries out maintenance maintenance typing, obtains the building partition board finished product at last.Because this building partition plate is lower without the intensity before the maintenance typing after extrusion modling, internal structure instability when course of conveying, broken easily or damage.The mode of a supporting plate of each partition plate use that present existing domestic and international equipment generally adopts under partition plate production in the line process reduces the breakage rate in conveying and the process, the required supporting plate amount of this production method is huge, also need a large amount of carriages and track transport vehicle simultaneously, take bigger production site, transport operation simultaneously and increase, also increased manufacturing cost.Moreover; partition plate roll off the production line track transport vehicle need the switching; and track transport vehicle be transported to the maintenance kiln transfer again once; though partition plate removes with the big planar solution of supporting plate in each procedure all the time; but, and cause percent defective height, complex procedures because partition plate can produce deformation from escheat; be not easy to large-scale production, the maintenance of building partition plate and memory space also increase thereupon simultaneously.
Summary of the invention
The invention provides and a kind ofly solve the deficiencies in the prior art, exempt a large amount of transshipment braces, carriage uses, the production method of the simple building wall board of method and the process units of building wall board thereof, it can realize that the whole-course automation of building partition plate does not have supporting plate switching, conveying, maintenance and the packing of rolling off the production line, when raising labour efficiency, eliminated deformation effectively because of partition plate is conducted oneself with dignity and carrying is caused, and improved the production efficiency and the yield rate of building partition plate greatly, reduced the manufacturing cost of building partition plate.
The technical solution adopted in the present invention is as follows:
A kind of production method of building wall board is characterized in that described production method comprises:
Employing comprises the production line manufacturing building wall board of former, cutting equipment and conveying equipment and is transported to a tipping arrangement, this tipping arrangement is delivered to building wall board upset and is arranged on the track transport vehicle that is provided with, by the track transport vehicle orbiting and carry out the maintenance typing; After the building wall board of maintenance typing moves horizontally frame by a upset passes on and roll off the production line.
In the specific embodiment, described production method further comprises:
The direction setting that meets at right angles of described track transport vehicle and track and the described production line that comprises former, cutting equipment and conveying equipment, described track transport vehicle moves in described track cocycle, be provided with front end crane and rear end crane respectively near the tipping arrangement and the both ends that move horizontally frame of overturning, track transport vehicle is promoted to tipping arrangement one side by the front end crane by downing track and accepts the building wall board that passes on, and drops to downing track by the rear end crane by uplink path and form circulation.
In one embodiment, described tipping arrangement is arranged on one and carries on the translation track of building wall board direction perpendicular to conveying equipment, tipping arrangement comprises a supporting base, articulate a turnover bracket on the supporting base, activity is provided with a belt turning frame on the turnover bracket, building wall board is positioned on this belt turning frame, and the belt turning frame turns over the building wall board that keeps flat to turn 90 degrees after track transport vehicle direction upset and transfers on the track transport vehicle.
In one embodiment, the upset side of the described turnover bracket upright upset gripper shoe of establishing spaced apart, the building wall board of track transport vehicle is accepted the grid shape gripper shoe that is provided with also spaced apart on the end face, after the described turnover bracket upset, the upset gripper shoe is positioned at the interval of described grid shape gripper shoe, and building wall board is accepted by grid shape gripper shoe.
In one embodiment, described tipping arrangement is provided with drive motors, and drive motors drives supporting base by flexible lamp arbor and turbine screw-threaded shaft elevator and turnover bracket is finished and docking of track transport vehicle and passing on of building wall board.
In another embodiment, described upset moves horizontally frame and comprises a fixed support, articulate on the fixed support upset portion is set, move in this upset portion the vicarious support of building wall board is set, the vicarious support of building panel carries out building wall board to pass on after 90 degree overturn to roll off the production line.
Again in the embodiment, the vicarious support of described building panel comprises a vertically disposed carrier and a transfering department, described carrier is the grid shape bearing plate that is equipped with track transport vehicle grid shape gripper shoe, this grid shape bearing plate is accepted the building wall board that stands up, the grid shape loading plate of transfering department for distributing and being provided with, this grid shape loading plate is accepted the building wall board that keeps flat.
The present invention also provides a kind of process units of building wall board, it is characterized in that described process units comprises:
The building wall board forming production line comprises former, cutting equipment;
Tipping arrangement has a belt turning frame, and the building wall board 90 that keeps flat is spent on the track transport vehicle that passes on as for the track cocycle;
Track transport vehicle: the building wall board that carrying stands up, be provided with in orbit, described track transport vehicle enters by crane in the two ends of track and accepts position and following line position.
Upset moves horizontally frame, is arranged on described down line position, and the vicarious support of building wall board is set on it, this vicarious support with the building wall board that stands up turn over turn 90 degrees after, keep flat to pass on and roll off the production line.
In the specific embodiment, described tipping arrangement is arranged on one and carries on the translation track of building wall board direction perpendicular to conveying equipment, tipping arrangement comprises a supporting base, articulate a turnover bracket on the supporting base, activity is provided with a belt turning frame on the turnover bracket, the upset side of the turnover bracket upright upset gripper shoe of establishing spaced apart, the building wall board of track transport vehicle is accepted the grid shape gripper shoe that is provided with also spaced apart on the end face, after the described turnover bracket upset, the upset gripper shoe is positioned at the interval of described grid shape gripper shoe.
In one embodiment, described upset moves horizontally frame and comprises a fixed support, articulate the upset portion that is provided with on the fixed support, move in this upset portion the vicarious support of building wall board is set, the vicarious support of building panel comprises a vertically disposed carrier and a transfering department, described carrier is the grid shape bearing plate that is equipped with track transport vehicle grid shape gripper shoe, this grid shape bearing plate is accepted the building wall board that stands up, the grid shape loading plate of transfering department for distributing and being provided with, this grid shape loading plate is accepted the building wall board that keeps flat.
The production method of this building wall board and the process units of this building wall board have solved need the turn round defective of supporting plate, large-scale storage space of existing building partition plate production equipment, reduced equipment cost and transportation operation method, reduced because the distortion and the damaged ratio of the building partition plate that turnover and transport point cause.Building wall board after the moulding can be carried out the transhipment of overturning automatically of steady undamaged machinery by partition plate moving and turning machine structure, mechanized operation can be eliminated building wall board effectively because of the deformation that unbalance stress caused, and carries out the continuous transportation of building partition plate when maintenance and the maintenance conveying mechanism can steadily and need not supporting plate.The present invention can make the floor space of the process units of whole building partition plate reduce 60%, and the process units cost reduces by 30%, and breakage rate is lower than 1%.
Beneficial effect of the present invention is, the production method of this building wall board and the process units of building wall board solve the deficiencies in the prior art, exempt a large amount of transshipment braces, carriage uses, method is simple, it can realize that the whole-course automation of building wall board does not have supporting plate switching, conveying, maintenance and the packing of rolling off the production line, when raising labour efficiency, eliminated deformation effectively because of wallboard is conducted oneself with dignity and carrying is caused, and improved the production efficiency and the yield rate of building wall board greatly, reduced the manufacturing cost of building wall board.
The present invention is further elaborated below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is a structural representation of this process units in the specific embodiment of the invention;
Fig. 2 A is a status architecture schematic diagram of tipping arrangement in the specific embodiment of the invention;
Fig. 2 B is another structural representation of tipping arrangement in the specific embodiment of the invention;
Fig. 2 C is another status architecture schematic diagram of tipping arrangement in the specific embodiment of the invention;
Fig. 3 is a part of cross-sectional view of specific embodiment of the invention middle orbit transport vehicle and track;
Fig. 4 A is a part of cross-sectional view that the upset of the specific embodiment of the invention moves horizontally frame;
Fig. 4 B is another part cross-sectional view that the upset of the specific embodiment of the invention moves horizontally frame.
The specific embodiment
The production method of this building wall board and the process units of building wall board can be used for various pipeline systems compound or the inorganic material building wall board uninterruptedly to be produced, and below in conjunction with accompanying drawing the present invention is described in detail.
As shown in Figure 1, this production method and process units are mainly formed production line manufacturing building wall board by the stock shelf 10 that is arranged in order setting, former 20, cutting equipment 30, garbage collector and short distance conveying equipment 40 and are transported on the tipping arrangement 50, this tipping arrangement is delivered to building wall board upset on the track transport vehicle 70 that is arranged in order, by the track transport vehicle orbiting and carry out the maintenance typing; After the building wall board of maintenance typing moves horizontally frame 80 by a upset passes on and roll off the production line.
The direction setting that meets at right angles of track transport vehicle and track and the production line that comprises former, cutting equipment and conveying equipment, track transport vehicle is operation capable of circulation on track, be provided with front end crane 60 and rear end crane (not shown), track transport vehicle respectively near the tipping arrangement and the both ends that move horizontally frame of overturning
Be promoted to tipping arrangement one side by the front end crane by downing track and accept the building wall board that passes on, and drop to downing track by the rear end crane by uplink path and form circulation.
Shown in Fig. 2 A, Fig. 2 B, tipping arrangement is arranged on one and carries on the translation track 12 of building wall board direction perpendicular to conveying equipment, tipping arrangement comprises a supporting base 11, articulate a turnover bracket 17 on the supporting base, activity is provided with a belt turning frame 13 on the turnover bracket, building wall board 90 is positioned on this belt turning frame, and the belt turning frame turns over the building wall board that keeps flat to turn 90 degrees after track transport vehicle direction upset and transfers on the track transport vehicle.The upset side of the turnover bracket upright upset gripper shoe 14 of establishing spaced apart, the building wall board of track transport vehicle 70 is accepted the grid shape gripper shoe that is provided with also spaced apart on the end face, after the turnover bracket upset, upset gripper shoe 14 is positioned at the interval of grid shape gripper shoe, and building wall board is accepted by grid shape gripper shoe.Tipping arrangement is provided with drive motors, and drive motors is by flexible lamp arbor 15 and turbine screw-threaded shaft elevator 16 drives supporting base and turnover bracket is finished and docking of track transport vehicle and passing on of building wall board.
As shown in Figure 3, track transport vehicle 70 is arranged on the track 71 by slide rail 72, the building wall board of track transport vehicle is accepted the grid shape gripper shoe 73 that is provided with spaced apart on the end face, the upset gripper shoe of tipping arrangement turn over turn 90 degrees after, lucky and the plane of grid shape gripper shoe composition of upset gripper shoe, the 90 degree tilt-stables of finishing building wall board pass on.
Shown in Fig. 4 A and Fig. 4 B, upset moves horizontally frame and comprises a fixed support 81, articulate on the fixed support upset portion 81 is set, move in this upset portion the vicarious support 85 of building wall board is set, the vicarious support of building panel carries out building wall board to pass on after 90 degree overturn to roll off the production line.The vicarious support of building panel comprises a vertically disposed carrier 83 and a transfering department 84, carrier is the grid shape bearing plate that is equipped with track transport vehicle grid shape gripper shoe, this grid shape bearing plate is accepted the building wall board that stands up, the grid shape loading plate of transfering department for distributing and being provided with, this grid shape loading plate is accepted the building wall board that keeps flat.Under the driving of motor 82, building wall board is realized stablizing 90 degree upsets and is kept flat and roll off the production line.

Claims (10)

1. the production method of a building wall board is characterized in that described production method comprises:
Employing comprises the production line manufacturing building wall board of former, cutting equipment and conveying equipment and is transported to a tipping arrangement, this tipping arrangement is standing state with the building wall board upset, and it is delivered on the track transport vehicle that arrange to be provided with, by the track transport vehicle orbiting, this building wall board is delivered to the maintenance district and carries out the maintenance typing; After the building wall board of maintenance typing moves horizontally frame by a upset passes on and roll off the production line.
2. the production method of building wall board according to claim 1 is characterized in that described production method further comprises:
The direction setting that meets at right angles of described track transport vehicle and track and the described production line that comprises former, cutting equipment and conveying equipment, described track transport vehicle moves in described track cocycle, be provided with front end crane and rear end crane respectively near the tipping arrangement and the both ends that move horizontally frame of overturning, track transport vehicle is promoted to tipping arrangement one side by the front end crane by downing track and accepts the building wall board that passes on, and drops to downing track by the rear end crane by uplink path and form circulation.
3. the production method of building wall board according to claim 1, it is characterized in that described tipping arrangement is arranged on one and carries on the translation track of building wall board direction perpendicular to conveying equipment, tipping arrangement comprises a supporting base, articulate a turnover bracket on the supporting base, activity is provided with a belt turning frame on the turnover bracket, building wall board is positioned on this belt turning frame, and the belt turning frame turns over the building wall board that keeps flat to turn 90 degrees after track transport vehicle direction upset and transfers on the track transport vehicle.
4. the production method of building wall board according to claim 3, the upset side upright upset gripper shoe of establishing spaced apart that it is characterized in that described turnover bracket, the building wall board of track transport vehicle is accepted the grid shape gripper shoe that is provided with also spaced apart on the end face, after the described turnover bracket upset, the upset gripper shoe is positioned at the interval of described grid shape gripper shoe, and building wall board is accepted by grid shape gripper shoe.
5. the production method of building wall board according to claim 3, it is characterized in that described tipping arrangement is provided with drive motors, drive motors drives supporting base by flexible lamp arbor and turbine screw-threaded shaft elevator and turnover bracket is finished and docking of track transport vehicle and passing on of building wall board.
6. the production method of building wall board according to claim 1, it is characterized in that described upset moves horizontally frame and comprises a fixed support, articulate the upset portion that is provided with on the fixed support, move in this upset portion the vicarious support of building wall board is set, the vicarious support of building panel carries out building wall board to pass on after 90 degree overturn to roll off the production line.
7. the production method of building wall board according to claim 6, it is characterized in that the vicarious support of described building panel comprises a vertically disposed carrier and a transfering department, described carrier is the grid shape bearing plate that is equipped with track transport vehicle grid shape gripper shoe, this grid shape bearing plate is accepted the building wall board that stands up, the grid shape loading plate of transfering department for distributing and being provided with, this grid shape loading plate is accepted the building wall board that keeps flat.
8. the process units of a building wall board is characterized in that described process units comprises:
The building wall board forming production line comprises former, cutting equipment;
Tipping arrangement has a belt turning frame, and building wall board 90 degree that keep flat are transferred on the track transport vehicle of track cocycle;
Track transport vehicle, the building wall board that carrying stands up is provided with in orbit, and described track transport vehicle enters by crane in the two ends of track and accepts position and following line position;
Upset moves horizontally frame, is arranged on described down line position, and the vicarious support of building wall board is set on it, this vicarious support with the building wall board that stands up turn over turn 90 degrees after, keep flat to pass on and roll off the production line.
9. the process units of building wall board according to claim 8, it is characterized in that described tipping arrangement is arranged on one and carries on the translation track of building wall board direction perpendicular to conveying equipment, tipping arrangement comprises a supporting base, articulate a turnover bracket on the supporting base, activity is provided with a belt turning frame on the turnover bracket, the upset side of the turnover bracket upright upset gripper shoe of establishing spaced apart, the building wall board of track transport vehicle is accepted the grid shape gripper shoe that is provided with also spaced apart on the end face, after the described turnover bracket upset, the upset gripper shoe is positioned at the interval of described grid shape gripper shoe.
10. the process units of building wall board according to claim 8, it is characterized in that described upset moves horizontally frame and comprises a fixed support, articulate the upset portion that is provided with on the fixed support, move in this upset portion the vicarious support of building wall board is set, the vicarious support of building panel comprises a vertically disposed carrier and a transfering department, described carrier is the grid shape bearing plate that is equipped with track transport vehicle grid shape gripper shoe, this grid shape bearing plate is accepted the building wall board that stands up, the grid shape loading plate of transfering department for distributing and being provided with, this grid shape loading plate is accepted the building wall board that keeps flat.
CN2011102005218A 2011-07-18 2011-07-18 Manufacturing method and manufacturing device for construction wallboard Pending CN102248597A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426539A (en) * 2016-11-28 2017-02-22 河南省众邦伟业科技有限公司 Supporting-plate-free intelligent automatic production line
CN106946026A (en) * 2017-04-28 2017-07-14 四川美霖科技有限责任公司 A kind of device for the offline pile of gypsum lightweight hollow partition board
CN110466044A (en) * 2019-09-18 2019-11-19 重庆昊磐节能科技有限公司 Wallboard transports curing system
CN111975973A (en) * 2020-08-26 2020-11-24 广东博智林机器人有限公司 Plate-shaped member production line and production method
CN113043449A (en) * 2021-04-29 2021-06-29 中铁二局集团有限公司 Subway track plate prefabrication production line and construction method

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Publication number Priority date Publication date Assignee Title
WO2001045932A1 (en) * 1999-12-23 2001-06-28 Luongo Joseph S Strengthened, light weight construction board and method and apparatus for making the same
CN1644340A (en) * 2004-09-24 2005-07-27 司国权 Automatic non-supporting board manufacture and system of light batten
CN101224599A (en) * 2008-01-31 2008-07-23 广州金穗华石膏制品有限公司 Plaster decoration line production line
CN101337399A (en) * 2008-04-29 2009-01-07 傅金松 Whole-course full-automatic quick production line of wall board
CN101767371A (en) * 2008-12-31 2010-07-07 邰富刚 Automatic production line of molding technique of spiral locking wall body batten special-purpose machine
CN101817203A (en) * 2009-12-31 2010-09-01 秦皇岛宏阳新型建材有限公司 Mobile type building block solar energy curing and production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001045932A1 (en) * 1999-12-23 2001-06-28 Luongo Joseph S Strengthened, light weight construction board and method and apparatus for making the same
CN1644340A (en) * 2004-09-24 2005-07-27 司国权 Automatic non-supporting board manufacture and system of light batten
CN101224599A (en) * 2008-01-31 2008-07-23 广州金穗华石膏制品有限公司 Plaster decoration line production line
CN101337399A (en) * 2008-04-29 2009-01-07 傅金松 Whole-course full-automatic quick production line of wall board
CN101767371A (en) * 2008-12-31 2010-07-07 邰富刚 Automatic production line of molding technique of spiral locking wall body batten special-purpose machine
CN101817203A (en) * 2009-12-31 2010-09-01 秦皇岛宏阳新型建材有限公司 Mobile type building block solar energy curing and production line

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426539A (en) * 2016-11-28 2017-02-22 河南省众邦伟业科技有限公司 Supporting-plate-free intelligent automatic production line
CN106426539B (en) * 2016-11-28 2019-02-12 河南省众邦伟业科技有限公司 Without supporting plate Intelligentized automatic production line
CN106946026A (en) * 2017-04-28 2017-07-14 四川美霖科技有限责任公司 A kind of device for the offline pile of gypsum lightweight hollow partition board
CN110466044A (en) * 2019-09-18 2019-11-19 重庆昊磐节能科技有限公司 Wallboard transports curing system
CN110466044B (en) * 2019-09-18 2024-04-12 重庆昊磐节能科技有限公司 Wallboard transferring and curing system
CN111975973A (en) * 2020-08-26 2020-11-24 广东博智林机器人有限公司 Plate-shaped member production line and production method
CN113043449A (en) * 2021-04-29 2021-06-29 中铁二局集团有限公司 Subway track plate prefabrication production line and construction method
CN113043449B (en) * 2021-04-29 2023-01-20 中铁二局集团有限公司 Subway track plate prefabrication production line and construction method

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