CN102247881A - Hydrocracking catalyst containing rare earth-containing aluminum oxide and application thereof - Google Patents
Hydrocracking catalyst containing rare earth-containing aluminum oxide and application thereof Download PDFInfo
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Abstract
The invention discloses a hydrocracking catalyst containing rare earth-containing aluminum oxide and application thereof. The catalyst comprises a carrier, at least one metal component which is selected from a VIII group and at least one metal component which is selected from a VIB group, wherein the carrier contains the rare earth-containing aluminum oxide and a solid acid component; the catalyst is characterized in that: the rare earth-containing aluminum oxide is obtained by roasting rare earth-containing pseudo-boehmite; based on an oxide and a dry basis of the pseudo-boehmite, the content of added rare earth component in the pseudo-boehmite is 1-15 percent by weight; the pseudo-boehmite is one of which n is greater than or equal to 1.1 and less than or equal to 2.5, wherein n is equal to D(031)/D(120); D(031) expresses the grain size of a crystal face represented by peak (031) in an XRD (X-Ray Diffraction) spectrum of pseudo-boehmite grains; D(120) expresses the grain size of the crystal face represented by peak (120) in the XRD (X-Ray Diffraction) spectrum of the pseudo-boehmite grains; D is equal to K lambda/(Bcos theta); lambda is diffraction wavelength of a target material; B is half band width of corrected diffraction peak; and 2 theta is the position of the diffraction peak. Compared with the prior art, the hydrocracking performance of the catalyst provided by the invention is improved.
Description
Technical field
The present invention is about a kind of hydrocracking catalyst and application thereof.
Background technology
Under hydrogenation conditions, hydrocarbon oil crude material contacts with catalyst and may comprise: reactions such as hydrodesulfurization, hydrodenitrogeneration, HDM, hydrocracking.Wherein the performance of catalyst plays crucial effect to the upgrading effect of hydrocarbon feed, the selectivity of target product.
With the catalyst that contains the carrier loaded hydrogenation active metals component preparation of porous heat-resistant inorganic oxide (as aluminium oxide), solid acid (as molecular sieve) is the catalyst that is widely used in the hydrocarbon oil hydrogenation cracking.In the prior art, the report of relevant this class catalyst is a lot, for example:
CN 1169458A catalyst for distillate hydro-cracking has following composition: the heavy % of heavy %, tungsten oxide 10-38 of rare earth 0.5-5.0 heavy %, nickel oxide 2.5-5.0, all the other are carrier.This carrier is made up of the aluminium oxide of the heavy % of 20-90 and the zeolite of the heavy % of 10-80.Its mesolite is the mesopore or the large pore zeolite of acidity value 1.0-2.0 mM/gram, and aluminium oxide is the aluminium oxide of acidity value 0.5-0.8 mM/gram, and the acidity value of described aluminium oxide or zeolite refers to the acidity value with NH3-TPD method mensuration.This catalyst has the selectivity to middle distillate higher than prior art when having good desulfurization, denitrification activity.
CN1054150C discloses a kind of catalyst for hydrocracking diesel oil, and carrier that this catalyst is made up of aluminium oxide, amorphous aluminum silicide and molecular sieve and the hydrogenation active metals that loads on this carrier are formed WO in the catalyst
3Content be that the content of 10-30 heavy %, NiO is that the content of the heavy % of 2-15, molecular sieve is that the content of the heavy % of 5-45, aluminium oxide is that the content of the heavy % of 30-70, amorphous aluminum silicide is the heavy % of 5-25, described molecular sieve is a Y zeolite, its infrared total acid content is 0.5-1 mM/gram, and lattice constant is the 2.436-2.444 nanometer.Described aluminium oxide is pore volume 0.8-1.1 milliliter/gram; Surface area 230-400 rice
2The little porous aluminum oxide of/gram.
CN1184843A discloses a kind of catalyst for hydrocracking diesel oil, and consist of aluminium oxide 40-80 heavy %, amorphous aluminum silicide 0-20 heavy %, the molecular sieve 5-30 of this catalyst weigh %, and described molecular sieve is pore volume 0.40-0.52 milliliter/gram, specific surface 750-900 rice
2/ gram, lattice constant 2.420-2.500, the Y zeolite of silica alumina ratio 7-15, the heavy % of group vib tenor 10-30, the content of VIII family metal oxide are the heavy % of 2-15.
For the hydrocracking catalyst that contains molecular sieve, wherein contained porous heat-resistant inorganic oxide exerts an influence to the dispersity of hydrogenation active metals component and catalyst pores structural property etc., and directly has influence on the catalytic performance of catalyst.
Summary of the invention
The technical problem to be solved in the present invention is on the basis of existing technology, and a kind of new, improved hydrocracking catalyst of performance and application thereof are provided.
The present inventor finds under study for action, for the hydrocracking catalyst that contains solid acid (comprising silica-alumina and molecular sieve) component, after solid acid and hydrogenation active metals component were determined, the character of the alumina host that its performance and catalyst are contained was relevant.The n value of the boehmite that prior art provides (being generally 0.85-1.05) on the low side, when the boehmite that adopts this type of prepares catalyst, when particularly preparation was used for the catalyst of poor-quality diesel-oil by cut fraction oil hydrocracking, its performance can not finely meet the demands.
The invention provides a kind of hydrocracking catalyst that contains rare earth metal, this catalyst contains carrier and at least a VIII of being selected from family and at least a metal component that is selected from group vib, described carrier contains rare earth alumina and solid acid component, it is characterized in that, the described rare earth alumina that contains is to be obtained through roasting by a kind of rare earth boehmite that contains, in oxide and with the butt of described boehmite is benchmark, it is 1-15 weight % that described boehmite middle rare earth adds components contents, described boehmite is the boehmite of 1.1≤n≤2.5, n=D (031)/D (120) wherein, the crystallite dimension of the crystal face of (031) peak representative in the XRD spectra of described D (031) expression boehmite crystal grain, the crystallite dimension of the place crystal face at (120) peak in the XRD spectra of D (120) expression boehmite crystal grain, described 031 peak is meant that 2 θ in the XRD spectra are 34-43 ° peak, described 120 peaks are meant that 2 θ in the XRD spectra are 23-33 ° peak, D=K λ/(Bcos θ), λ is the diffraction wavelength of target section bar material, B is the half-peak breadth of corrected diffraction maximum, and 2 θ are the position of diffraction maximum.
The present invention also provides a kind of hydrocarbon oil hydrogenation cracking method, is included under the hydrocracking reaction condition, with hydrocarbon oil crude material oil and catalyst haptoreaction, it is characterized in that described catalyst is aforesaid catalyst provided by the invention.
Compared with prior art, the invention provides catalyst performance be improved significantly.For example, compare with the diesel oil hydrogenation modification catalyst that existing method provides, catalyst provided by the invention can make the diesel cetane-number increase rate be significantly improved.
The specific embodiment
According to catalyst provided by the invention, wherein, describedly contain the boehmite that rare earth adds component, be benchmark in oxide and with the butt of described boehmite, the content of described boehmite middle rare earth is 1-15 weight %, is preferably 1-10 weight %.Butt described here is meant described boehmite percentage of the ratio of weight before the weight of 550 ℃ of roastings after 4 hours and the roasting under air atmosphere.
Wherein, n=D (031)/D (120), the crystallite dimension of the crystal face of 031 peak representative in the XRD spectra of described D (031) expression boehmite crystal grain, the crystallite dimension of the crystal face of 120 peak representatives in the XRD spectra of D (120) expression boehmite crystal grain, described 031 peak is meant that 2 θ in the XRD spectra are 34-43 ° peak, described 120 peaks are meant that 2 θ in the XRD spectra are 23-33 ° peak, D=K λ/(Bcos θ), K is the Scherrer constant, λ is the diffraction wavelength of target section bar material, B is the half-peak breadth of this diffraction maximum, and 2 θ are the position of this diffraction maximum.For different diffraction maximums, the value that B and 2 θ all get peak correspondingly, for example, and when calculating D (031), D (031)=K λ/(Bcos θ), wherein B is the half-peak breadth of 031 diffraction maximum, 2 θ are the position of 031 diffraction maximum; When calculating D (120), D (120)=K λ/(Bcos θ), wherein B is the half-peak breadth of 120 diffraction maximums, 2 θ are the position of 120 diffraction maximums.With described carrier is benchmark, and the content that contains rare earth alumina described in preferred embodiment in the carrier is 5-99.5 weight %, 20-99 weight % more preferably, and the content of solid acid component is 0.5-95 weight %.1-80 weight % more preferably.
Be enough to make described rare earth metal to add under the prerequisite that the content of component in described boehmite meets the demands, the present invention is not particularly limited the introducing method that described rare earth metal adds component.For example, can be that the method for introducing the compound that contains rare earth metal in the process of the boehmite for preparing described 1.1≤n≤2.5 is introduced, also can be the boehmite that at first prepares described 1.1≤n≤2.5, afterwards its method with the compound that contains rare earth metal be introduced.The described compound that contains rare earth is that those of ordinary skills know, they also can be the single rare earths that those of ordinary skills know usually based on La and/or Ce and contain the lucium of a small amount of other rare earth (as spectrum, neodymium, samarium, yttrium etc.).In this class mixture, the content of La is 5-90 weight %, is preferably 10-50 weight %; The content of Ce is 10-95 weight %, is preferably 50-90 weight %: other content of rare earth is preferably less than 10 weight % less than 20 weight %.The described compound that contains rare earth is generally the described salt that contains rare earth, for example, can be in the chloride that contains rare earth, nitrate, the oxalates one or more.
The preparation method of the boehmite of described feature with 1.1≤n≤2.5 comprises: aluminum contained compound solution is contacted with acid or alkali carry out precipitation reaction, perhaps organic aluminum contained compound is contacted the reaction that is hydrolyzed with water, obtain hydrated alumina; The above-mentioned hydrated alumina that obtains is worn out, wherein, described aluminum contained compound solution and acid or alkali contact or described organic aluminum contained compound and water contact and hydrated alumina aging in any one process in the presence of the grain growth conditioning agent, carry out, described grain growth conditioning agent is for can regulate the material of the speed of growth of crystal grain on different crystal faces.
As long as although make hydrolysis or precipitation reaction and aging in any one process in the presence of the grain growth conditioning agent, carry out realizing purpose of the present invention, but under the preferable case, described hydrolysis and ageing process or described precipitation reaction and ageing process are all carried out in the presence of the grain growth conditioning agent, and the n that can make the gained boehmite like this is in preferred 1.2≤n≤2.2 scopes.
Wherein, there is no particular limitation to the consumption of grain growth conditioning agent, the consumption of grain growth conditioning agent is the 0.5-10 weight % that treats organic aluminum contained compound weight of hydrolysis in the selective hydrolysis reaction, 1-8.5 weight % more preferably, further preferred 5-8.5 weight %; The consumption of grain growth conditioning agent is the inorganic 0.5-10 weight % that contains al reactant weight in the described precipitation reaction, 1-8.5 weight % more preferably, further preferred 5-8.5 weight %; In the described ageing process, the consumption of grain growth conditioning agent can be preferably 1-8.5 weight % for the 0.5-10 weight % of hydrated alumina weight, further preferred 5-8.5 weight %.Unless stated otherwise, among the present invention, the consumption of described grain growth conditioning agent is that benchmark calculates with the weight of aluminium oxide corresponding in organic aluminum contained compound, inorganic aluminum contained compound and the hydrated alumina respectively.Also be, in aluminium oxide, in the described precipitation reaction, the consumption of described grain growth conditioning agent is the 0.5-10 weight % of inorganic aluminum contained compound weight, in the described hydrolysis, the consumption of described grain growth conditioning agent is the 0.5-10 weight % of organic aluminum contained compound weight, and in the described ageing process, the consumption of described grain growth conditioning agent is the 0.5-10 weight % of hydrated alumina weight.
Among the present invention, described grain growth conditioning agent can be the various materials that can regulate the speed of growth of crystal grain on different crystal faces, particularly can regulate the material of crystal grain in the speed of growth of 120 crystal faces and 031 crystal face, preferred conditioning agent is alditol and carboxylate thereof, is specifically as follows in D-sorbite, glucose, gluconic acid, gluconate, ribitol, ribonic acid, the ribose hydrochlorate one or more.Described gluconate and ribose hydrochlorate can be their soluble-salt separately, for example, can be in sylvite, sodium salt and the lithium salts one or more.
In boehmite preparation process of the present invention, adding mode to described grain growth conditioning agent is not particularly limited, the grain growth conditioning agent can be added separately, also can be in advance the grain growth conditioning agent be mixed with wherein one or more raw materials, and then the raw material that will contain the grain growth conditioning agent reacts.
Wherein, described inorganic aluminum contained compound solution can be various aluminum salt solutions and/or aluminate solution, and described aluminum salt solution can be various aluminum salt solutions, for example can be one or more the aqueous solution in aluminum sulfate, aluminium chloride, the aluminum nitrate.Because price is low, preferably sulfuric acid aluminium, liquor alumini chloridi.Aluminium salt can use separately also and can use two kinds or more of mixing back.Described aluminate solution is an aluminate solution arbitrarily, as sodium aluminate solution and/or potassium aluminate.Because its acquisition is easy and price is low, preferred sodium aluminate solution.Aluminate solution also can be used alone or as a mixture.
Concentration to described aluminum salt solution and/or aluminate solution is not particularly limited, and preferably counts the 0.2-1.1 mol with aluminium oxide.
Described acid can be various Bronsted acids or be acid oxide in aqueous medium, for example, can be in sulfuric acid, hydrochloric acid, nitric acid, carbonic acid, phosphoric acid, formic acid, acetate, citric acid, the oxalic acid one or more, preferred Bronsted acid be selected from one or more in nitric acid, sulfuric acid, the hydrochloric acid.Described carbonic acid can original position produces by feed carbon dioxide in aluminum salt solution and/or aluminate solution.Concentration to described acid solution is not particularly limited, preferred H
+Concentration be the 0.2-2 mol.
Described aqueous slkali can for hydroxide or in aqueous medium hydrolysis make the aqueous solution be the salt of alkalescence, preferred hydroxide is selected from one or more in ammoniacal liquor, NaOH, the potassium hydroxide; Preferred salt is selected from one or more in sodium metaaluminate, potassium metaaluminate, carbonic hydroammonium, ammonium carbonate, sodium acid carbonate, sodium carbonate, saleratus, the potash.Concentration to described aqueous slkali is not particularly limited, preferred OH
-Concentration be the 0.2-4 mol.When during as alkali, when calculating the consumption of described grain growth conditioning agent, also considering the amount of corresponding aluminium oxide in sodium metaaluminate and/or the potassium metaaluminate with sodium metaaluminate and/or potassium metaaluminate.
Described organic aluminum contained compound can be various can with water generation hydrolysis, producing in the aluminum alkoxide of aqua oxidation aluminum precipitation one or more, for example can be in aluminium isopropoxide, isobutanol aluminum, aluminium isopropoxide, three tert-butoxy aluminium and the isooctanol aluminium one or more.Described organic aluminum contained compound and water consumption ratio are not particularly limited, and the preferred water yield is greater than the required amount of stoichiometry.
In boehmite preparation process of the present invention, the described condition of precipitation reaction that makes is not particularly limited, preferred pH value is 3-11, more preferably 6-10; Temperature can be 30-90 ℃, is preferably 40-80 ℃.
Wherein, it is conventionally known to one of skill in the art making the method for aluminum precipitation by the control of consumption to alkali in the reactant or acid.
Condition to described hydrolysis is not particularly limited, as long as water contacts with aluminum alkoxide hydrolysis generation hydrated alumina takes place, and the condition that hydrolysis specifically takes place is conventionally known to one of skill in the art.
Wherein, can in hydrolysis or precipitation reaction obtain slurries that the slurries of hydrated alumina or filter cake after filtering add the water preparation again, add the compound of crystal grain growth regulating effect, also can add aqueous slkali or acid solution and suitably regulate the pH value, under suitable temperature, wear out then to 7-10.Separate then, washing, drying.
Described acid solution or aqueous slkali can be with above-described identical or different.
Described aging temperature is preferably 35-98 ℃, and ageing time is preferably 0.2-6 hour.
According to method provided by the invention, the described known technology that is separated into this area is as the method for filtration or centrifugation or evaporation.
In boehmite preparation process of the present invention, after aging, also comprise the washing and the dry step that often comprise in the preparation boehmite process, described washing and dry method are preparation boehmite conventional process.For example, can use oven dry, forced air drying or spray-dired method.Generally speaking, baking temperature can be 100-350 ℃, is preferably 120-300 ℃.
According to the preparation method of boehmite of the present invention, an embodiment preferred may further comprise the steps:
(1) will contain the aluminum contained compound solution of grain growth conditioning agent and aqueous slkali or acid solution and stream or batch (-type) and join and carry out precipitation reaction in the reaction vessel, obtain the hydrated alumina slurries; Perhaps in deionized water, add the reaction that is hydrolyzed of grain growth conditioning agent and aluminum alkoxide, obtain the hydrated alumina slurries;
(2) filter cake behind the hydrated alumina dope filtration that step (1) is obtained adds in the aluminium oxide slurries that water making beating obtains again again, adds the grain growth conditioning agent, after regulating pH and being 7-10, in 35-98 ℃ of aging 0.2-6 hour; Also the hydrated alumina slurries that above-mentioned steps (1) can be obtained without filter the grain growth conditioning agent exist or not in the presence of be under the 7-10 at pH, in 35-98 ℃ of aging 0.2-6 hour;
(3) product that filter, washing step (2) obtains;
(4) product that obtains of drying steps (3) obtains boehmite provided by the invention.
When described rare earth is when introducing in the process of boehmite of preparation described 1.1≤n≤2.5, the introducing of described rare earth can be as the preparation process of above-mentioned boehmite in carry out in step (1)-(4) any one or the several steps.For example afterwards, promptly finish the aging aqueous solution of introducing the compound that contains rare earth afterwards, fully mix, finish filtration, washing and dry then in rapid (2).Also can be to be enough under the condition of pulp that step (4) is obtained boehmite and the aqueous solution that contains rare earth compound, filter afterwards, drying.Wherein filtration and drying condition are identical with the above-mentioned method for preparing boehmite.With Re
2O
3Meter and be benchmark with the butt of described boehmite, described boehmite middle rare earth components contents is 1-15 weight %, is preferably to be 1-10 weight %.
Described phosphorous boehmite can be converted into aluminium oxide of the present invention through roasting, the method of described roasting is a conventional method, and described roasting condition comprises: sintering temperature is 350-950 ℃, is preferably 450-900 ℃, roasting time is 1-12 hour, is preferably 2-8 hour.
According to catalyst provided by the invention, described solid acid component can be selected from the silica-alumina that is commonly used for the cracking activity component and in the molecular sieve one or more.Wherein, described molecular sieve can be the zeolite with macroporous structure, as zeolite with faujasite, Beta zeolite, omega zeolite structure, it can be zeolite with central hole structure, as have modenite, ZSM-5 zeolite, ZSM-11 zeolite, ZSM-22 zeolite, ZSM-23 zeolite, ZSM-35 zeolite, ZSM-48 zeolite, an isostructural zeolite of ZSM-57 zeolite, can be zeolite also, as have Erionite zeolite, the zeolite structured zeolite of ZSM-34 with small structure.Preferred solid acid component is zeolite molecular sieve with faujasite structure, have the zeolite structured zeolite molecular sieve of Beta, have the ZSM-5 structure zeolite molecular sieve, have the zeolite molecular sieve of mordenite structure and in the silica-alumina one or more.Described zeolite with faujasite structure is preferably y-type zeolite, USY, the rare-earth type overstable gamma zeolite REUSY of further preferred HY zeolite, rare-earth type Y zeolite REY, rare-earth type HY zeolite REHY, overstable gamma zeolite USY, part amorphization wherein, the Y zeolite of titaniferous, phosphorous Y and super steady in HY type zeolite, the dealuminium Y type beta stone one or more of reaching.
Described silica-alumina preferably has the silica-alumina of structure of similar to thin diaspore, and they can be commercially available commodity or adopt any one prior art for preparing.For example, the Siral series commodity silica-alumina that German Condea company produces has structure of similar to thin diaspore, all can be used as solid acid component and is used for the present invention.
Further preferred N value is 0.1-1, and more preferred N value is the silica-alumina with structure of similar to thin diaspore of 0.2-0.8.Described N=Q1/Q2, Q1 are the solid of described silica-aluminium oxide
27Chemical shift is the peak area at 60 ± 0.1-0.2ppm place in the Al NMR spectrogram, and Q2 is the solid of described silica-aluminium oxide
27Chemical shift is the peak area at 5 ± 0.1-0.2ppm place in the Al NMR spectrogram.
27The chemical shift at each peak and each peak area are that reference is measured with saturated aluminum sulfate aqueous solution on Varian UnityInova 300M type nuclear magnetic resonance spectrometer in the AlNMR spectrogram.
A kind of preparation method who preferably satisfies the silica-alumina of aforementioned requirement may further comprise the steps:
(1) a kind of solution that contains aluminium salt and a kind of aqueous slkali or acid solution and stream are joined be carried out to the glue reaction in the reaction vessel, reaction condition: the pH value is 6.5-8.5, and temperature is 30-75 ℃;
(2) product that step (1) is generated is at pH 7-8.5, and temperature 30-75 ℃ was worn out 5-120 minute down;
(3) under agitation, a kind of solution of silicon-containing compound is joined in the product that step (2) obtains;
(4) at pH 8-10,80-98 ℃ of product 12-24 hour of descending aging step (3) to obtain;
(5) product that wash, filtration step (4) obtains;
(6) product that obtains of drying steps (5) obtains described silica-aluminium oxide.
Wherein, described aluminum contained compound is selected from one or more in aluminum sulfate, sodium metaaluminate, aluminum nitrate, alchlor, aluminum alkoxide, the alkyl aluminum, is preferably in aluminum sulfate, sodium metaaluminate, aluminum nitrate, the alchlor one or more.
Described alkali be hydroxide or in aqueous medium hydrolysis make the aqueous solution be the salt of alkalescence, preferred hydroxide is selected from one or more in ammoniacal liquor, NaOH, the potassium hydroxide; Preferred salt is selected from one or more in carbonic hydroammonium, ammonium carbonate, sodium acid carbonate, sodium carbonate, saleratus, the potash.
Described acid is Bronsted acid or is acid oxide that in aqueous medium preferred Bronsted acid is selected from one or more in nitric acid, sulfuric acid, the hydrochloric acid; Preferred oxide is a carbon dioxide.
The introducing of the solution of described silicon-containing compound is that the solution with silicon-containing compound mixes with the mixed liquor of water with prepared boehmite, for example, can be under agitation the solution of silicon-containing compound to be joined in the mixed liquor of boehmite and water, also can be to contain in the mixed liquor and stream adding reaction vessel of solution with boehmite and water of silicon-containing compound, the concentration of silicon-containing compound solution and consumption make the silica that contains 5-60 weight % in final silica-aluminium oxide, are preferably 10-45 weight %.
Described silicon-containing compound can be any water-soluble silicon-containing compound and the silicon-containing compound that can hydrolysis in aqueous medium forms silicon gel, colloidal sol.For example, one or more in the compounds such as waterglass, the hydrosol and esters of silicon acis.
According to catalyst provided by the invention, described carrier mixes described rare earth boehmite and the solid acid component of containing after roasting obtains by comprising, described mixing can be to contain the simple accumulation that rare earth boehmite and described solid acid component place a place with described, also can be to adopt any one prior art, for example, can be at mixer, directly described boehmite is mixed by the mode that stirs with solid acid component in the grinder, can be enough under the condition of pulp described boehmite, solid acid component and water mix, and filter afterwards, dry or moist method is mixed.When adopting any one prior art to mix, those skilled in the art optionally can to described mix the uniformity that should reach control, to this present invention to being not particularly limited.Sintering temperature is 350-950 ℃, is preferably 450-900 ℃, and roasting time is 1-12 hour, is preferably 2-8 hour.With described carrier is benchmark, and the content of the described solid acid component described in preferred embodiment in the carrier is 0.5-95 weight %, more preferably 1-80 weight %.
According to catalyst provided by the invention, wherein said carrier is looked different the article shaped that require can be made into various easy operatings, for example can enumerate microballoon, sphere, tablet or bar shaped etc.This moulding can method routinely be carried out, for example, with solid acid component and 1.1≤n≤2.5, the method for described boehmite mixing, extruded moulding and the roasting of preferred 1.2≤n≤2.2.When the extrusion molding of carrier, can in carrier, add an amount of extrusion aid and/or adhesive, extrusion molding then.The kind of described extrusion aid, peptizing agent and consumption are conventionally known to one of skill in the art, and for example common extrusion aid can be selected from one or more in sesbania powder, methylcellulose, starch, polyvinyl alcohol, the poly-ethanol.
According to catalyst provided by the invention, described catalyst preferably contains the carrier of 50-90 weight %, is benchmark in oxide and with described catalyst, the VIII family metal component of 1-10 weight %, the group vib metal component of 5-40 weight %.Further preferred catalyst contains the carrier of 60-85 weight %, the VIII family metal component of 1.5-6 weight %, the group vib metal component of 10-35 weight %.
According to catalyst provided by the invention, the described VIII of being selected from family and the metal component that is selected from group vib are not particularly limited, preferred VIII family metal component is cobalt and/or nickel, the group vib metal component is molybdenum and/or tungsten.
The invention provides the Preparation of catalysts method and comprise at least a group VIII of introducing and at least a group vib metal component in described carrier.The method of at least a group VIII of described introducing and at least a group vib metal component is this area conventional process, for example, can be to contact with described carrier after the group vib metallic compound is mixed with mixed solution with at least a being selected from, as method by dipping with containing at least a group VIII; Can be to contact with described carrier after being selected from the independent obtain solution of group vib metallic compound with at least a, as method by dipping with containing at least a group VIII.Described dipping method is a conventional method.Wherein, by adjusting and the control to concentration, consumption or the carrier consumption of the solution of metallic components, can prepare the described catalyst of specifying content, this is the understanding easily of those skilled in the art institute.
According to the present invention, after described metal impregnation step is finished, optionally can carry out steps such as drying, roasting or not roasting.The condition of described drying and roasting all is conventional, and for example, baking temperature is 100-300 ℃, is preferably 100-280 ℃, and be 1-12 hour drying time, is preferably 2-8 hour; Sintering temperature is 350-550 ℃, is preferably 400-500 ℃, and roasting time is 1-10 hour, is preferably 2-8 hour.
Described group VIII metallic compound is selected from one or more in the soluble compound of these metals, for example, can be in the nitrate, acetate, carbonate, chloride, soluble complexes of these metals one or more.
Said group vib metallic compound is selected from one or more in the soluble compound of these metals, for example, can be in molybdate, paramolybdate, tungstates, metatungstate, the ethyl metatungstate one or more.
Can also contain in the catalyst provided by the invention and be selected from one or more the organic compound that contains in oxygen or the organic compounds containing nitrogen, preferred oxygen-containing organic compound is selected from one or more in organic pure and mild organic acid; Preferred organic compounds containing nitrogen is selected from one or more in the organic amine.For example, oxygen-containing organic compound can be enumerated ethylene glycol, glycerine, polyethylene glycol (molecular weight is 200-1500), diethylene glycol, butanediol, acetate, maleic acid, oxalic acid, aminotriacetic acid, 1, in 2-CDTA, citric acid, tartaric acid, the malic acid one or more, organic compounds containing nitrogen can be ethylenediamine, EDTA and ammonium salt thereof.Described organic compound be 0.03-2 in the group VIII of oxide and the mol ratio of group vib metal component sum, be preferably 0.08-1.5.
When catalyst of the present invention further contains organic compound, the introducing method of described organic compound can be an arbitrary method, such as enumerating described organic compound and other components (comprising metal component and adjuvant component etc.) is mixed with impregnated carrier behind the mixed solution, dry method then; And the method that organic compound is mixed with impregnated carrier behind the solution separately.In a kind of method in back, the preferred described carrier of solution impregnation that contains other components of at first introducing, drying, roasting or not roasting are afterwards again with this carrier of solution impregnation that contains organic compound and dry method.Described drying can adopt customary way to carry out, and there is no particular limitation to this in the present invention, is 100-300 ℃ such as baking temperature, and be 1-12 hour drying time, and preferred baking temperature is 100-250 ℃, and be 2-8 hour drying time.The condition of described roasting also is conventional, and for example described sintering temperature is 250-550 ℃, is preferably 300-500 ℃, and roasting time is 1-10 hour, is preferably 2-8 hour.
According to the present invention, when preparation contains the described catalyst of organic compound, preferably by selecting the introducing amount of described organic compound, making organic compound in the final catalyst and mol ratio in nickel, molybdenum and the tungsten sum of oxide is 0.03-2.0, is preferably 0.08-1.5.
According to catalyst provided by the invention, can also contain the material that any material that does not influence the catalytic performance that the invention provides catalyst maybe can improve the catalytic performance of catalyst provided by the invention.As introducing in the components such as phosphorus, titanium or silicon one or both, be benchmark in element and with the catalyst, the introducing amount of above-mentioned auxiliary agent is 0-10 weight %, is preferably 0.5-5 weight %.
During one or both components in also containing components such as being selected from phosphorus, titanium or silicon in the described catalyst, the described introducing method that is selected from components such as phosphorus, titanium or silicon is a conventional method, as can being directly and solid acid component, 1.1≤n≤2.5 with the compound of auxiliary agent as described in containing, boehmite mixing, moulding and the roasting of preferred 1.2≤n≤2.2; Can be the compound that to contain described auxiliary agent and contact with described carrier after the compound that contains the hydrogenation active metals component is mixed with mixed solution; Can also be to contact and roasting with described carrier behind the independent obtain solution of the compound that contains auxiliary agent.When auxiliary agent and hydrogenation active metals are introduced described carrier respectively, preferably at first auxiliary compound solution contacts with described carrier and roasting with containing, contact with the solution of the compound that contains the hydrogenation active metals component more afterwards, for example pass through the method for dipping, described sintering temperature is 250-600 ℃, be preferably 350-500 ℃, roasting time is 2-8 hour, is preferably 3-6 hour.
According to catalyst provided by the invention, before using preferably in the presence of hydrogen, under 140-370 ℃ temperature, carry out presulfurization with sulphur, hydrogen sulfide or sulfur-bearing raw material, this presulfurization can be carried out outside device also can original position sulfuration in device, and the active metal component of its load is converted into the metal sulfide component.
In method for hydrogen cracking provided by the invention, there is no particular limitation to described hydrocracking reaction condition, preferred reaction condition comprises: reaction temperature 200-420 ℃, more preferably 220-400 ℃, hydrogen dividing potential drop 2-18 MPa, 2-15 MPa more preferably, liquid hourly space velocity (LHSV) 0.3-10 hour
-1, more preferably 0.3-5 hour
-1, hydrogen to oil volume ratio 50-5000,50-4000 more preferably.
The device of described hydrocracking reaction can be enough to make described feedstock oil to carry out under the hydrocracking reaction condition with in the catalytic reaction dress of the described catalyst device any, for example, the described fixed bed reactors that are reflected at carry out in moving-burden bed reactor or the fluidized bed reactor.
Adopt method for hydrogen cracking provided by the invention can directly process all kinds of hydrocarbon oil crude materials, so that it is carried out hydro-upgrading or hydrocracking.Described hydrocarbon oil crude material can be various heavy mineral oils or artificial oil or their mixed fraction oil, such as being selected from crude oil, distillate, solvent-refined oil, slack wax, sweat oil, Fischer-Tropsch synthesis oil, liquefied coal coil, frivolous coal tar and the heavy deasphalted oil one or more.Be particularly suitable for the hydrocracking upgrading of diesel oil or poor ignition quality fuel.
Following example will the present invention will be further described.
Agents useful for same in the example except that specifying, is chemically pure reagent.
Embodiment 1
The present embodiment explanation is fit to preparation the present invention boehmite of carrier and preparation method thereof.
In one 2 liters retort and stream add 1000 ml concns be 48 gram aluminium oxide/liter aluminum trichloride solution and 300 milliliters contain 200 gram aluminium oxide/liter, the causticity coefficient is 1.58, D-sorbite content is 1.82 grams per liters sodium aluminate solution carries out precipitation reaction, reaction temperature is during 80 ℃, conditioned reaction logistics capacity make and the pH value is 4.0, reaction time 15 minutes; Adding concentration in the gained slurries is the weak aqua ammonia adjusting slurries pH to 10.0 of 5 weight %, and be warming up to 80 ℃, aging 3 hours, filter with vacuum filter then, behind to be filtered the finishing, on filter cake, replenished adding 20 liters of deionized waters (80 ℃ of temperature) flush cake about 30 minutes.The qualified filter cake of washing is joined 1.5 liters of deionized water for stirring become slurries, slurries carry out drying with being pumped into spray dryer, control spray dryer outlet temperature about 2 minutes of dry materials time, obtains hydrated alumina P1 100-110 ℃ of scope after the drying.Adopt XRD to characterize, P1 has structure of similar to thin diaspore.
XRD measures on SIMENS D5005 type X-ray diffractometer, CuK α radiation, and 44 kilovolts, 40 milliamperes, sweep speed is 2 °/minute.According to the Scherrer formula: (D is a crystallite dimension to D=K λ/(Bcos θ), λ is the diffraction wavelength of target section bar material, B is the half-peak breadth of corrected diffraction maximum, 2 θ are the position of diffraction maximum) be that grain size that the calculation of parameter at 23-33 ° of peak goes out (120) is D (120), is that the grain size that the calculation of parameter at 34-43 ° of peak goes out (031) is D (031) with 2 θ with 2 θ respectively, and calculate n=D (031)/D (120), characterize the n value that calculates P1 through XRD and list in the table 1.
Embodiment 2
The present embodiment explanation is fit to preparation the present invention boehmite of carrier and preparation method thereof.
In one 2 liters retort and stream add 600 ml concns be 96 gram aluminium oxide/liter, wherein contain the aluminum sulfate solution of 3.6 gram ribitol and the ammonia spirit that concentration is 8 weight % and carry out precipitation reaction, reaction temperature is 40 ℃, reaction time is 10 minutes, it is 7 that the flow of control ammonia spirit makes the pH of reaction system, after precipitation reaction finishes, adding proper ammonia in slurries, to make the pH value of slurries be 8.5, slurries filtered after under 55 ℃ aging 60 minutes, filter cake washs 2 times with the deionized water making beating, filter cake was through 120 ℃ of dryings 24 hours, obtain hydrated alumina P2, adopt XRD to characterize, P2 has structure of similar to thin diaspore.
XRD measures on SIMENS D5005 type X-ray diffractometer, CuK α radiation, and 44 kilovolts, 40 milliamperes, sweep speed is 2 °/minute.According to the Scherrer formula: (D is a crystallite dimension to D=K λ/(Bcos θ), λ is the diffraction wavelength of target section bar material, B is the half-peak breadth of corrected diffraction maximum, 2 θ are the position of diffraction maximum) be that grain size that the calculation of parameter at 23-33 ° of peak goes out (120) is D (120), is that the grain size that the calculation of parameter at 34-43 ° of peak goes out (031) is D (031) with 2 θ with 2 θ respectively, and calculate n=D (031)/D (120), characterize the n value that calculates P2 through XRD and list in the table 1.
Comparative Examples 1
This Comparative Examples explanation preparation reference catalyst boehmite of carrier and preparation method thereof.
Method according to embodiment 1 prepares boehmite, and different is, aluminum sulfate solution change into concentration be 48 gram aluminium oxide/liter aluminum trichloride solution, and do not contain D-sorbite in the sodium aluminate solution, obtain hydrated alumina DP1.Method according to embodiment 1 adopts XRD to characterize, and DP1 has structure of similar to thin diaspore, characterizes the n value that calculates DP1 through XRD and lists in the table 1.
Comparative Examples 2
This Comparative Examples explanation preparation reference catalyst boehmite of carrier and preparation method thereof.
Method according to embodiment 2 prepares boehmite, and different is, the aluminum sulfate solution that contains ribitol by concentration be 96 gram aluminium oxide/liter aluminum sulfate solution replace, also be not contain ribitol in the aluminum sulfate solution, obtain hydrated alumina DP2.Method according to embodiment 1 adopts XRD to characterize, and DP2 has structure of similar to thin diaspore, characterizes the n value that calculates DP2 through XRD and lists in the table 1.
Table 1
From the result of table 1 as can be seen, adopt the boehmite of method preparation provided by the invention to have the feature of 1.1≤n≤2.5, preferred 1.2≤n≤2.2, and adopt the method for prior art and the n value of the various boehmites that are obtained commercially at present all less than 1.1.
Embodiment 3～10 explanations Catalysts and its preparation method provided by the invention.
Embodiment 3
The boehmite P1 that the laboratories of 300 grams are synthetic joins and contains Re
2O
327.1 the weight percentage of each composition is in its total amount of rare earth of the RECl3 of grams per liter: Ce
2O
363 weight %, La
2O
325%, Pr
6O
1112.1 weight %, Nd
2O
35.0 weight %, Sm
2O
30.5 weight %, other 4.4 weight %, down with) 330 milliliters of the aqueous solution, fully mix.Flooded 2 hours, 120 ℃ of dryings 3 hours, 280 roastings were 3 hours then, obtain containing the boehmite PR1 of rare earth.
The boehmite that the laboratory of 185.7 grams is synthetic (butt 70 heavy %) PR1 and 93.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z1.
Get carrier Z1 100 grams, contain WO with 88 milliliters
3422 grams per liters, the ammonium metatungstate of NiO 64.9 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C, and the composition after the C1 roasting is listed in table 2.WO
3, NiO and Re
2O
3Components contents adopts X fluorescence spectrometry (down together).
Composition after the described roasting is meant that catalyst is formed (down together) in the sample of 550 ℃ of roastings after 4 hours under air atmosphere.
Embodiment 4
The boehmite P2 that the laboratories of 300 grams are synthetic joins and contains Re
2O
327.1 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 3 hours, 280 roastings were 3 hours then, obtain containing the boehmite of rare earth, obtain containing the boehmite PR2 of rare earth.
PR2 (butt 70 heavy %) and 93.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 185.7 grams, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z2.
Get carrier Z2100 gram, contain WO with 103 milliliters
3360.5 grams per liter, the ammonium metatungstate of NiO 55.4 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C2, and the composition after the C2 roasting is listed in table 2.
Comparative Examples 3
The boehmite DP1 that the laboratories of 300 grams are synthetic joins and contains Re
2O
327.1 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 3 hours, 280 roastings were 3 hours then, obtain containing the boehmite DPR1 of rare earth.
DPR1 (butt 70 heavy %) and 93.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 185.7 grams, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z3.
Get carrier Z3 100 grams, contain WO with 103 milliliters
3360.5 grams per liter, the ammonium metatungstate of NiO 55.4 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C3, and the composition after the C3 roasting is listed in table 2.
Comparative Examples 4
The boehmite DP2 that the laboratories of 300 grams are synthetic joins and contains Re
2O
327.1 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 3 hours, 280 roastings were 3 hours then, obtain containing the boehmite DPR2 of rare earth.
DPR2 (butt 70 heavy %) and 93.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 185.7 grams, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z4.
Get carrier Z4 100 grams, contain WO with 103 milliliters
3360.5 grams per liter, the ammonium metatungstate of NiO 55.4 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C4, and the composition after the C4 roasting is listed in table 2.
Comparative Examples 5
The boehmite DP2 that the laboratories of 300 grams are synthetic joins and contains Re
2O
327.1 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 3 hours, 280 roastings were 3 hours then, obtain containing the boehmite DPR2 of rare earth.
DPR2 (butt 70 heavy %) and 93.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 185.7 grams, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z5.
Get carrier Z5 100 grams, contain WO with 103 milliliters
3360.5 grams per liter, the ammonium metatungstate of NiO 55.4 grams per liters, nickel nitrate and 12.95 gram citric acid mixed solutions dippings 1 hour, in 120 ℃ of oven dry 2 hours, 150 ℃ of dryings 3 hours obtained catalyst C5.Wherein, organic compound be 0.3 in the nickel of oxide and the mol ratio of tungsten sum, the composition after the C5 roasting is listed in table 2.
Embodiment 5
The boehmite P1 that the laboratories of 300 grams are synthetic joins and contains La
2O
330.4 the La (NO of grams per liter
3)
3.6H
2330 milliliters of O (is produced from the Beijing Chemical Plant, and the analyzes pure) aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 2 hours, 250 roastings were 3 hours then, obtain containing the boehmite PR3 of lanthanum.
PR3 (butt 70 heavy %) and 13.5 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 245.5 grams, lattice constant 24.59 dusts, butt 74 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z6.
Get carrier Z6 100 grams, contain WO with 85 milliliters
3478.8 grams per liter, NiO 54.7 grams per liters, the mixed solution of ammonium metatungstate, nickel nitrate and the ethylene glycol of ethylene glycol 162.3 grams per liters dipping 1 hour, in 120 ℃ of oven dry 2 hours, 150 ℃ of dryings 3 hours obtained catalyst C6.Wherein, organic compound be 0.20 in the nickel of oxide and the mol ratio of tungsten sum, the composition after the C6 roasting is listed in table 2.
Embodiment 6
The boehmite P2 that the laboratories of 300 grams are synthetic joins and contains Ce
2O
383.9 (the NH of grams per liter
4)
2Ce (NO
3)
6330 milliliters of (is produced from the Beijing Chemical Plant, and analyzes pure) aqueous solution fully mix.Flooded 2 hours, 120 ℃ of dryings 2 hours, 250 roastings were 3 hours then, obtain containing the boehmite PR4 of lanthanum.
PR4 (butt 70 heavy %) and 160 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products with 114.3 grams, lattice constant 24.57 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar was in 120 ℃ of oven dry 3 hours, 600 ℃ of roastings 4 hours obtain carrier Z7.
Get carrier Z7 100 grams, contain WO with 87 milliliters
3458.4 grams per liter, NiO 47.5 grams per liters, MoO
342.4 grams per liter, the mixed aqueous solution of ammonium metatungstate, nickel nitrate, ammonium molybdate and the citric acid of citric acid 182.6 grams per liters dipping 1 hour, in 120 ℃ of oven dry 2 hours, 180 ℃ of roastings 3 hours obtained catalyst C7.Wherein, organic compound is 0.36 with mol ratio in nickel, molybdenum and the tungsten sum of oxide, and the composition after the C7 roasting is listed in table 2.
Embodiment 7
The boehmite P1 that the laboratories of 300 grams are synthetic joins and contains Re
2O
368.0 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 3 hours, 120 ℃ of dryings 3 hours, 260 roastings were 3 hours then, obtain containing the boehmite PR5 of rare earth.
It with PR5 (butt 70 heavy %), the 38.5 gram N values of 185.7 grams 0.4 silica-alumina (catalyst Chang Ling branch company of China Petrochemical Industry product, butt 78 heavy %) with 53.3 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar is in 120 ℃ of oven dry 3 hours, and 600 ℃ of roastings 4 hours obtain carrier Z8.
Get carrier Z8 100 grams, contain WO with 87 milliliters
3399.1 grams per liter, the ammonium metatungstate of NiO 47.9 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C8, and the composition after the C8 roasting is listed in table 2.
Embodiment 8
The boehmite P1 that the laboratories of 300 grams are synthetic joins and contains Re
2O
3103.1 the RECl of grams per liter
3330 milliliters of the aqueous solution fully mix.Flooded 3 hours, 120 ℃ of dryings 3 hours, 250 roastings were 3 hours then, obtain containing the boehmite PR6 of rare earth.
It with PR6 (butt 70 heavy %), the 76.9 gram N values of 85.7 grams 0.6 silica-alumina (catalyst Chang Ling branch company of China Petrochemical Industry product, butt 78 heavy %) with 106.7 gram Y zeolite (catalyst Chang Ling branch company of China Petrochemical Industry products, lattice constant 24.53 dusts, butt 75 heavy %) mix, be extruded into circumscribed circle diameter and be 1.6 millimeters trilobal bar, wet bar is in 120 ℃ of oven dry 3 hours, and 600 ℃ of roastings 4 hours obtain carrier Z9.
Get carrier Z9 100 grams, contain WO with 87 milliliters
3513.1 grams per liter, the ammonium metatungstate of NiO 47.9 grams per liters and nickel nitrate mixed solution dipping 1 hour, in 120 ℃ of oven dry 2 hours, 450 ℃ of roastings 3 hours obtained catalyst C9, and the composition after the C9 roasting is listed in table 2.
Table 2
Example 9-10
Following example illustrates method provided by the invention and effect thereof.
With density is 0.9058 gram per centimeter
3, sulfur content is that 3800ppm, nitrogen content are 501ppm, and Cetane number is that 28.7 catalytic cracking diesel oil is a raw material, estimates the performance of catalyst C1 provided by the invention, C2 on 30 milliliters of fixed bed devices, and the catalyst loading amount is 20 milliliters.Before advancing feedstock oil catalyst is carried out presulfurization, conditions of vulcanization is: 110 ℃ were vulcanized 2 hours, and 300 ℃ were vulcanized 4 hours, and sulfurized oil is the kerosene that contains 6 heavy % carbon disulfide.Reaction condition is: 360 ℃ of temperature, hydrogen dividing potential drop 6.4MPa, liquid hourly space velocity (LHSV) 1.3 hours
-1, hydrogen to oil volume ratio 600.Analyze the Cetane number that generates diesel oil, the results are shown in Table 3.
Comparative Examples 6-8
According to the performance of example 9 the same terms evaluate catalysts C3, C4 and C5.Analyze the Cetane number that generates diesel oil, the results are shown in Table 3.
Table 3
| Example | 9 | 10 | 11 | 12 | 13 |
| Catalyst | C1 | C2 | C3 | C4 | C5 |
| The Cetane number value added | 11.3 | 10.1 | 8.2 | 8.9 | 9.3 |
| Diesel yield, % | ＞95 | ＞95 | ＞95 | ＞95 | ＞95 |
The result that table 3 provides shows, compares with existing catalyst, and diesel cetane-number is had bigger increase rate.
Claims (19)
1. hydrocracking catalyst that contains the rare earth metal aluminium oxide, this catalyst contains carrier and at least a VIII of being selected from family and at least a metal component that is selected from group vib, described carrier contains rare earth alumina and solid acid component, it is characterized in that, the described rare earth alumina that contains is to be obtained through roasting by a kind of rare earth boehmite that contains, in oxide and with the butt of described boehmite is benchmark, it is 1-15 weight % that described boehmite middle rare earth adds components contents, described boehmite is the boehmite of 1.1≤n≤2.5, n=D (031)/D (120) wherein, the crystallite dimension of the crystal face of (031) peak representative in the XRD spectra of described D (031) expression boehmite crystal grain, the crystallite dimension of the place crystal face at (120) peak in the XRD spectra of D (120) expression boehmite crystal grain, described 031 peak is meant that 2 θ in the XRD spectra are 34-43 ° peak, described 120 peaks are meant that 2 θ in the XRD spectra are 23-33 ° peak, D=K λ/(Bcos θ), λ is the diffraction wavelength of target section bar material, B is the half-peak breadth of corrected diffraction maximum, and 2 θ are the position of diffraction maximum.
2. catalyst according to claim 1 is characterized in that, the described rare earth boehmite that contains satisfies 1.2≤n≤2.2, with Re
2O
3Meter and be benchmark with the butt of described boehmite, the content of described boehmite middle rare earth is 1-10 weight %.
3. catalyst according to claim 1 is characterized in that, is benchmark with described carrier, and the content that contains rare earth alumina in the described carrier is 5-99.5 weight %, and the content of solid acid component is 0.5-95 weight %.
4. catalyst according to claim 3 is characterized in that, is benchmark with described carrier, and the content that contains the aluminium oxide of rare earth in the described carrier is 20-99 weight %, and the content of solid acid component is 1-80 weight %.
5. catalyst according to claim 1 is characterized in that, is benchmark with described catalyst, and described catalyst contains the carrier of 50-90 weight %, the VIII family metal component of 1-10 weight %, the group vib metal component of 5-40 weight %.
6. catalyst according to claim 5 is characterized in that, is benchmark with described catalyst, and described catalyst preferably contains the carrier of 60-85 weight %, the VIII family metal component of 1.5-6 weight %, the group vib metal component of 10-35 weight %.
7. according to claim 1,3 or 4 described catalyst, it is characterized in that described solid acid component is selected from one or more in silica-alumina and the molecular sieve.
8. catalyst according to claim 7 is characterized in that described solid acid component is selected from one or more in the molecular sieve.
9. catalyst according to claim 8 is characterized in that described molecular screening is from the y-type zeolite molecular sieve.
10. catalyst according to claim 9, it is characterized in that described y-type zeolite molecular screening one or more in the Y zeolite of the Y zeolite of HY, Rare Earth Y, rare earth HY zeolite, super steady Y, hyperastable Y-type RE zeolite, part amorphization, titaniferous, phosphorous Y.
11. catalyst according to claim 8 is characterized in that, described solid acid component is a silica-alumina.
12. catalyst according to claim 11 is characterized in that, described silica-alumina is the silica-alumina with structure of similar to thin diaspore.
13. catalyst according to claim 12 is characterized in that, described N value with silica-alumina of structure of similar to thin diaspore is 0.1-1, and described N=Q1/Q2, Q1 are the solid of described silica-alumina
27Chemical shift is the peak area at 60 ± 0.1-0.2ppm place in the Al NMR spectrogram, and Q2 is the solid of described silica-alumina
27Chemical shift is the peak area at 5 ± 0.1-0.2ppm place in the Al NMR spectrogram.
27The chemical shift at each peak and each peak area are that reference is measured with saturated aluminum sulfate aqueous solution on VarianUnityInova 300M type nuclear magnetic resonance spectrometer in the Al NMR spectrogram.
14. catalyst according to claim 13 is characterized in that, described N value with silica-alumina of structure of similar to thin diaspore is 0.2-0.8.
15. catalyst according to claim 1 is characterized in that, the condition of described roasting comprises: sintering temperature is 350-950 ℃, and roasting time is 1-12 hour.
16. catalyst according to claim 15 is characterized in that, described roasting condition comprises: sintering temperature is 450-900 ℃, and roasting time is 2-8 hour.
17. catalyst according to claim 1, it is characterized in that, described catalyst contains one or more the organic matter that is selected from organic alcohol, organic acid, the organic amine, described organic compound be 0.03-2 in the group VIII of oxide and the mol ratio of group vib metal component sum.
18. catalyst according to claim 17, it is characterized in that, described organic alcohol is selected from ethylene glycol, glycerine, polyethylene glycol (molecular weight is 200-1500), diethylene glycol, butanediol, organic acid is selected from acetate, maleic acid, oxalic acid, aminotriacetic acid, 1,2-CDTA, citric acid, tartaric acid, malic acid, machine amine is selected from ethylenediamine, EDTA and ammonium salt thereof, described organic compound be 0.08-1.5 in the group VIII of oxide and the mol ratio of group vib metal component sum.
19. a hydrocarbon oil hydrogenation cracking method is included under the hydrocracking reaction condition, with hydrocarbon ils and catalyst haptoreaction, it is characterized in that, described catalyst is any described catalyst of claim 1-18.
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| CN103480408B (en) * | 2012-06-13 | 2016-01-20 | 中国石油天然气股份有限公司 | A kind of diesel oil distillate oil hydrogenation catalysts containing rare earth and Synthesis and applications thereof |
| CN113562751A (en) * | 2020-04-28 | 2021-10-29 | 中国石油化工股份有限公司 | Modified pseudo-boehmite, preparation method thereof, modified alumina and hydrogenation catalyst |
| CN113562751B (en) * | 2020-04-28 | 2023-05-09 | 中国石油化工股份有限公司 | Modified pseudo-boehmite, preparation method thereof, modified alumina and hydrogenation catalyst |
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