CN102240885A - Method for processing timing gear chamber - Google Patents
Method for processing timing gear chamber Download PDFInfo
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- CN102240885A CN102240885A CN2010101693733A CN201010169373A CN102240885A CN 102240885 A CN102240885 A CN 102240885A CN 2010101693733 A CN2010101693733 A CN 2010101693733A CN 201010169373 A CN201010169373 A CN 201010169373A CN 102240885 A CN102240885 A CN 102240885A
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- gear chamber
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- hole
- tapping
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Abstract
The invention discloses a method for processing a timing gear chamber. The method sequentially comprises the following steps of: (1) performing rough mill on the main surface of the gear chamber by using a milling machine; (2) performing rough mill on the installation surface of the gear chamber; (3) performing finish milling on the main surface of the gear chamber; (4) performing finish milling on the installation surface of the gear chamber; (5) refining the installation surface of the gear chamber in the processing center, wherein two installation holes between which the distance is farthest on the installation surface are taken as positioning basic holes; and processing all holes at the periphery of the gear chamber; (6) refining the main surface of the gear chamber in the processing center, drilling a central hole and a bottom hole, chambering, tapping, performing rough boring on all holes, and performing finish boring on all holes; (7) milling the top surface of the gear chamber; (8) milling the side of the gear chamber; (9) milling the bottom of the gear chamber; (10) drilling and tapping the top hole of the gear chamber, chambering an orifice, and tapping; (11) drilling and tapping the side of the gear chamber, drilling the side hole and countersinking; (12) performing secondary drilling on the side hole of the gear chamber, chambering and tapping; and (13) cleaning and pressuring. The method for processing the timing gear chamber has high production efficiency, and the produced gear chamber has high accuracy and consistency.
Description
Technical field:
The present invention relates to a kind of processing technology of mechanical part, particularly a kind of processing method of housing for timing gear.
Background technology:
Housing for timing gear generally is arranged in the front end of engine as a cavity body, and diesel engine gear trains such as crankshaft toothed wheel, cam wheel, fuel injection pump gear, air compressor machine gear are enclosed in the cavity, realizes the motion of engine interior member by gear drive.The reasonability of its structure and reliability have significant effects to economy, reliability and the reduction noise of engine.Therefore, the height of housing for timing gear machining accuracy directly affects the quality and the Diesel engine reliability of operation of the supporting installation of Diesel engine car load.And the processing method of housing for timing gear is at present: main engine plants provide processing drawing and blank, require roughing to locate according to drawing with the blank anchor point, all sizes are set up coordinate dimension with ф A center, a hole, and this hole need process, first machining benchmark hole ф A and the attached hole Φ B that helps, with this location, two holes, process other holes, at the bottom of the working (machining) efficiency, each irregular differing of the relative blank shape of processing dimension, and precision is inconsistent, and efficiency of assembling is low.In addition, processing a kind of timing gears tooth needs specialized apparatus, processes the equipment of different gear chamber and can't unify, and causes the processing cost height.
Summary of the invention:
Purpose of the present invention just is to overcome above-mentioned the deficiencies in the prior art, and provides a kind of processing method of housing for timing gear, this processing method production efficiency height, gear chamber precision height, the high conformity produced.
As above design, technical scheme of the present invention is: a kind of processing method of housing for timing gear is characterized in that: carry out according to the following step: 1. utilize milling machine to rough mill the gear chamber interarea successively; 2. rough mill the gear chamber installed surface; 3. finish-milling gear chamber interarea; 4. finish-milling gear chamber installed surface; 5. the work in-process heart is made with extra care the gear chamber installed surface, and distance two installing holes are farthest processed each hole of gear chamber periphery simultaneously as the location datum hole on the selection installed surface; 6. the work in-process heart is made with extra care the gear chamber interarea, dot center hole, brill bottom outlet, chamfering, tapping, each hole of heavy boring, each hole of right boring; 7. mill the end face of gear chamber; 8. mill the side of gear chamber; 9. mill the bottom surface of gear chamber; 10. bore end face hole, aperture chamfering, the tapping of attacking gear chamber; (11) brill is attacked the gear chamber side, is bored lateral aperture, counterbore; (12) secondary bores gear chamber lateral aperture, chamfering, tapping; (13) cleaning, pressure testing.
Above-mentionedly rough mill the gear chamber interarea and rough mill the gear chamber installed surface and adopt X53K.
Above-mentioned finish-milling gear chamber interarea adopts TH716, and finish-milling gear chamber installed surface adopts XQ2010.
Above-mentioned refining gear chamber installed surface and refining gear chamber interarea adopt KT1500.
X62W is adopted in the above-mentioned end face that mills gear chamber, the side of milling gear chamber, the bottom surface of milling gear chamber.
Above-mentioned brill is attacked the end face of gear chamber and is bored the side of attacking gear chamber and adopt Z3050*16.
Advantage of the present invention is: the present invention selects on the installed surface distance two installing holes farthest as the location datum hole, porose can processing simultaneously, the phenomenon that does not have secondary operations, accurate positioning, clamping is quick, and productivity ratio improves, and original per tour is produced 30 per tour nowadays and produced 120, product percent of pass 99.8%, high conformity.On main engine plants' assembly line, 80 chassis are assembled in original per tour, and per tour now can be assembled 100 chassis, has improved efficiency of assembling, and gear chamber production share is greatly promoted.
The specific embodiment:
A kind of processing method of housing for timing gear is carried out according to the following step: 1. utilize milling machine X53K to rough mill the gear chamber interarea, rough mill the gear chamber installed surface; 3. utilize machining center TH716 finish-milling gear chamber interarea; 4. utilize planer-type milling machine XQ2010 finish-milling gear chamber installed surface; 5. the work in-process heart utilizes KT1500 to make with extra care the gear chamber installed surface, selects distance two installing hole Φ, 9 conduct location datum holes farthest on the installed surface, processes each hole of gear chamber periphery simultaneously; 6. the work in-process heart utilizes KT1500 to make with extra care the gear chamber interarea, dot center hole, brill bottom outlet, chamfering, tapping, each hole, heavy boring middle part, each hole, right boring middle part; 7. mill the end face of gear chamber; 8. mill the side of gear chamber; 9. mill the bottom surface of gear chamber; 10. bore the end face of attacking gear chamber, boring, aperture chamfering, tapping; (11) brill is attacked the gear chamber side, bores lateral aperture, counterbore; (12) secondary bores gear chamber lateral aperture, chamfering, tapping; (13) cleaning, pressure testing.
X62W is adopted in the above-mentioned end face that mills gear chamber, the side of milling gear chamber, the bottom surface of milling gear chamber.
Above-mentioned brill is attacked the end face of gear chamber and is bored the side of attacking gear chamber and adopt Z3050*16.
Claims (5)
1. the processing method of a housing for timing gear is characterized in that: carry out according to the following step: 1. utilize milling machine to rough mill the gear chamber interarea successively; 2. rough mill the gear chamber installed surface; 3. finish-milling gear chamber interarea; 4. finish-milling gear chamber installed surface; 5. the work in-process heart is made with extra care the gear chamber installed surface, and distance two installing holes are farthest processed each hole of gear chamber periphery simultaneously as the location datum hole on the selection installed surface; 6. the work in-process heart is made with extra care the gear chamber interarea, dot center hole, brill bottom outlet, chamfering, tapping, each hole of heavy boring, each hole of right boring; 7. mill the end face of gear chamber; 8. mill the side of gear chamber; 9. mill the bottom surface of gear chamber; 10. bore end face hole, aperture chamfering, the tapping of attacking gear chamber; (11) brill is attacked the gear chamber side, is bored lateral aperture, counterbore; (12) secondary bores gear chamber lateral aperture, chamfering, tapping; (13) cleaning, pressure testing.
2. the processing method of housing for timing gear according to claim 1 is characterized in that: above-mentionedly rough mill the gear chamber interarea and rough mill the gear chamber installed surface and adopt X53K.
3. the processing method of housing for timing gear according to claim 1 is characterized in that: above-mentioned finish-milling gear chamber interarea employing TH716, finish-milling gear chamber installed surface employing XQ2010.
4. the processing method of housing for timing gear according to claim 1 is characterized in that: above-mentioned refining gear chamber installed surface and refining gear chamber interarea employing KT1500.
5. the processing method of housing for timing gear according to claim 1 is characterized in that: X62W is adopted in the above-mentioned end face that mills gear chamber, the side of milling gear chamber, the bottom surface of milling gear chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010101693733A CN102240885A (en) | 2010-05-12 | 2010-05-12 | Method for processing timing gear chamber |
Applications Claiming Priority (1)
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CN2010101693733A CN102240885A (en) | 2010-05-12 | 2010-05-12 | Method for processing timing gear chamber |
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CN102240885A true CN102240885A (en) | 2011-11-16 |
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CN2010101693733A Pending CN102240885A (en) | 2010-05-12 | 2010-05-12 | Method for processing timing gear chamber |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196009A (en) * | 2015-10-30 | 2015-12-30 | 安徽全柴动力股份有限公司 | Machining method of bottom surface and positioning hole of bottom surface of engine body of multi-cylinder engine |
CN107214482A (en) * | 2017-07-25 | 2017-09-29 | 湖北君庭汽车零部件股份有限公司 | The processing method of engine gear case |
CN107984183A (en) * | 2017-12-19 | 2018-05-04 | 盛瑞传动股份有限公司 | A kind of processing technology of transfer matic processing gear chamber side |
CN107984176A (en) * | 2017-12-19 | 2018-05-04 | 盛瑞传动股份有限公司 | A kind of preliminary working technique of transfer matic processing gear chamber |
CN108000069A (en) * | 2017-12-19 | 2018-05-08 | 盛瑞传动股份有限公司 | A kind of fine-processing technique of transfer matic processing gear chamber |
CN108098273A (en) * | 2017-12-19 | 2018-06-01 | 盛瑞传动股份有限公司 | Transfer matic processes the processing technology of gear chamber |
CN109016558A (en) * | 2018-07-23 | 2018-12-18 | 江苏亨睿碳纤维科技有限公司 | A kind of systems approach for carbon fiber automobile assembly part manufacturing process |
CN110814397A (en) * | 2019-12-03 | 2020-02-21 | 珠海市润星泰电器有限公司 | Step hole machining method and machining device |
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US3991456A (en) * | 1972-04-10 | 1976-11-16 | Stanray Corporation | Method of forming valve bodies |
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CN101439457A (en) * | 2007-11-22 | 2009-05-27 | 上海重型机器厂有限公司 | Method for processing pressing sleeve hole of large diameter in top and bottom cross member of oil press |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196009A (en) * | 2015-10-30 | 2015-12-30 | 安徽全柴动力股份有限公司 | Machining method of bottom surface and positioning hole of bottom surface of engine body of multi-cylinder engine |
CN107214482A (en) * | 2017-07-25 | 2017-09-29 | 湖北君庭汽车零部件股份有限公司 | The processing method of engine gear case |
CN107984183A (en) * | 2017-12-19 | 2018-05-04 | 盛瑞传动股份有限公司 | A kind of processing technology of transfer matic processing gear chamber side |
CN107984176A (en) * | 2017-12-19 | 2018-05-04 | 盛瑞传动股份有限公司 | A kind of preliminary working technique of transfer matic processing gear chamber |
CN108000069A (en) * | 2017-12-19 | 2018-05-08 | 盛瑞传动股份有限公司 | A kind of fine-processing technique of transfer matic processing gear chamber |
CN108098273A (en) * | 2017-12-19 | 2018-06-01 | 盛瑞传动股份有限公司 | Transfer matic processes the processing technology of gear chamber |
CN108098273B (en) * | 2017-12-19 | 2020-04-10 | 盛瑞传动股份有限公司 | Machining process for machining gear chamber on automatic line |
CN109016558A (en) * | 2018-07-23 | 2018-12-18 | 江苏亨睿碳纤维科技有限公司 | A kind of systems approach for carbon fiber automobile assembly part manufacturing process |
CN110814397A (en) * | 2019-12-03 | 2020-02-21 | 珠海市润星泰电器有限公司 | Step hole machining method and machining device |
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Application publication date: 20111116 |