CN102234042B - Nonwoven fabric air filter element air inlet pipe winding machine - Google Patents
Nonwoven fabric air filter element air inlet pipe winding machine Download PDFInfo
- Publication number
- CN102234042B CN102234042B CN201110085493XA CN201110085493A CN102234042B CN 102234042 B CN102234042 B CN 102234042B CN 201110085493X A CN201110085493X A CN 201110085493XA CN 201110085493 A CN201110085493 A CN 201110085493A CN 102234042 B CN102234042 B CN 102234042B
- Authority
- CN
- China
- Prior art keywords
- gluing
- nylon wire
- feeding
- guide piece
- nonwoven fabrics
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The invention relates to a nonwoven air filter element air inlet pipe winding machine which comprises an electric cabinet, a winding rotating device, a feeding travelling device and a cementing device which are arranged on a rack, wherein the feeding travelling device is connected with a nonwoven fabric roll and a nylon yarn roll, the electric cabinet controls the winding rotating device to rotate, the electric cabinet controls the feeding travelling device to travel along the winding rotating device and feed a nonwoven fabric strip and a nylon yarn into the winding rotating device which rotates to wind the nonwoven fabric strip and the nylon yarn from inside to outside, and the cementing device synchronously cements the nonwoven fabric strip wound on the winding rotating device. The nonwoven fabric strip and a hard nylon yarn are uniformly and alternately inclined and wound on a core rod, cementing, bonding and moulding are combined, the structure of the winding machine provided by the invention is simple and compact, the winding machine is convenient to operate, the process is simple, the moulding period is short, the rigidity requirement that an automobile engine and an air cleaner are required to bend freely in a butting process under different assembling working conditions can be met, the service life is long, recycling can be realized, and no waste pollution is produced.
Description
Technical field
The present invention relates to a kind of non-woven fabric air filter core air inlet pipe wrapping machine, the moulding that is used for automotive air intake pipe nonwoven fabrics winding pipe is made.
Background technology
The orthodox car air feeder structure adopts the polypropylene injection molding part to be connected on the automotive engine through sealing band, and the polypropylene injection molding part needs to customize according to installing space in the car, and parts are many, and productive costs is high, assembles loaded down with trivial details, poor for applicability.Existing automotive air intake pipe adopts rubber bellows, and the rubber bellows power consumption of polymer processing is high, and cost is high; Intensity is low after bending is installed, and ageing resistance is poor, in case aging breakage can greatly influence the service life of driving engine; Can not reduce noise effectively, reclaim the not easy secondary pollution that causes.
Summary of the invention
Adopt the polypropylene injection mo(u)lding in order to solve in the prior art automotive air intake pipe, its complex structure, parts are many, assembling is loaded down with trivial details, poor for applicability, and employing rubber bellows; Its cost of manufacture height, bending strength poor performance, ageing resistance is poor, noise reduction is poor, service life is short, be prone to cause deficiencies such as secondary pollution, the invention provides a kind of non-woven fabric air filter core air inlet pipe wrapping machine, and this wrapping machine is simple in structure, compact; Easy to operate, production technology is simple, and Wrapping formed speed is fast; The soft or hard characteristic that has combined nonwoven fabrics and hard nylon wire after the moulding; Overall flexibility is good, intensity is high, bending hardness is high, high temperature resistant, low temperature, antiageing; Long service life is convenient to reclaim.
The technical scheme that the present invention adopts is: a kind of non-woven fabric air filter core air inlet pipe wrapping machine; Its technical characterstic is to comprise electric cabinet, winding slewing arrangement, feeding running gear and the sizer that all is arranged on the frame; Said feeding running gear connects nonwoven fabric roll and nylon wire volume; Said electric cabinet control is twined slewing arrangement and is slew mode, and said electric cabinet control feeding running gear is walking feeding state along twining the slewing arrangement direction.
Said winding slewing arrangement comprises rotating machine, rotational delay machine, belt pulley set and plug, and electric cabinet connects rotating machine, and rotating machine drives plug through rotational delay machine, belt pulley set successively and is the rectangular and nylon wire state of rotation winding nonwoven fabrics.
Said plug is the upper and lower two halves mandrel structure of radial closure; Be provided with the cylinder more than in the upper and lower two halves plug; Cylinder more than one connects external air source through rotary air valve, and external air source makes the upper and lower two halves plug of the flexible drive of cylinder more than be folding condition by electric cabinet control through rotary air valve.
Said feeding running gear comprises walking track, feeding planker, nonwoven fabrics guide piece, nylon wire guide piece and stepping motor; The feeding planker is arranged on the walking track and is walking states; Nonwoven fabrics guide piece, nylon wire guide piece all are arranged on the feeding planker; The nonwoven fabrics of said nonwoven fabric roll is rectangular to be passed the nonwoven fabrics guide piece and is limited in the nonwoven fabrics guide piece and twines slewing arrangement and be the out of plumb corresponding states, and the nylon wire of said nylon wire volume passes the nylon wire guide piece and is limited in the nylon wire guide piece and twines slewing arrangement and be the out of plumb corresponding states.
Said sizer comprises gluing motor, gluing reductor, gluing box, gluing control cock and gluing wheel; The gluing box is fixed on the feeding running gear and is the synchronous walking state with the feeding running gear; The gluing motor connects gluing wheel by electric cabinet control through the gluing reductor; Gluing wheel is arranged in the gluing box, and the gluing control cock is arranged at corresponding setting with gluing wheel on the gluing box, gluing wheel and the corresponding contact of winding slewing arrangement.
One high temperature grilled gun is set, the corresponding nylon wire guide piece of the muzzle of high temperature grilled gun exit on the said feeding planker.
Said frame is provided with reset inductor and limit induction device, and the feeding planker is provided with and the cooresponding probe that resets of reset inductor, and the limit induction device is corresponding spacing with the side of feeding planker.
Said nonwoven fabrics guide piece comprises the cloth clamp more than, and the cloth clamp more than is fixed on the feeding planker, and the cloth clamp that nonwoven strip is passed more than is the spacing state that slides; Said nylon wire guide piece is one to be fixed on the guide pipe on the feeding planker, and nylon wire passes guide pipe and is the spacing state of slide-and-guide.
On electric cabinet, be provided with: rotating machine controller, controllor for step-by-step motor, plug folding control button, gluing gage controller.Before the work; The automotive air intake pipe nonwoven fabrics winding pipe technical parameter of at first making according to need requires adjustment plug folding control button through cylinder upper and lower two halves plug to be opened; Adjustment rotating machine controller through rotating machine control plug rotation speed of wrap, adjustment controllor for step-by-step motor through the speed of travel of step motor control feeding planker on the walking track, adjustment gluing gage controller through gluing electric machine control gluing wheel rotating speed and adjust the gluing control cock realize gluing what with the adjusting of degree of uniformity; With the rectangular guiding angle that penetrates the nonwoven fabrics guide piece and adjust nonwoven fabrics of nonwoven fabrics, nylon wire is penetrated the nylon wire guide piece, at last the rectangular head of nonwoven fabrics is clamped on the plug, the nylon wire head is clamped on the rectangular head of nonwoven fabrics, the muzzle of high temperature grilled gun is aimed at nylon wire guide piece exit then; During work; Start electric cabinet; Rotating machine work drives the plug rotation through rotational delay machine, belt pulley set; Rectangular and the nylon wire of nonwoven fabrics is twined in the plug rotation; Stepping motor drives the feeding planker and follows away track travel, and nonwoven fabrics is rectangular to be wound on the plug with nylon wire is inclined, any circle nonwoven fabrics rectangular with the nylon wire parcel compress last circle nonwoven fabrics rectangular on; Simultaneously the material loading machine operation through material loading reductor, feed wheel glue is taken out of and is evenly brushed in by the gluing box rectangular to nonwoven fabrics along on the rectangular overlay segment of nonwoven fabrics up and down of nylon wire one side on the feeding planker direction of travel, the nonwoven fabrics of adjacent two layers rectangular with wherein between nylon wire bonding firm through glue; In winding process, the work of high temperature grilled gun is baked into nylon wire partly melts state.After twining completion, adjustment plug folding control button makes the closed contraction of upper and lower two halves plug, the automotive air intake pipe nonwoven fabrics winding pipe demoulding that conveniently is wound in through cylinder.
After adopting above technical scheme; The beneficial effect that the present invention reaches is: the rectangular low-angle that is of nonwoven fabrics twines on plug; Be pressed on the rectangular Width line of centers of nonwoven fabrics by partly melting state; The two circle nonwoven fabrics that twine each other are rectangular adhesion-molded through glue, and nonwoven fabrics is low-angle and twines, and the whole tensile strength in Wrapping formed back is high; The hard nylon wire is partly melting the plug winding of state lower edge, and it is convenient to twine, effective at the aftershaping that cools down, and plays skeleton and supports the nonwoven fabrics effect; The rectangular overlay segment of two circle nonwoven fabrics that twines each other is bonded in the hard nylon wire wherein through glue; In conjunction with the soft or hard characteristic of nonwoven fabrics and hard nylon wire; Good, the anti-twist intensity of elasticity is high after the moulding, can satisfy automotive engine and any crooked certain rigid requirement of empty filter butt joint needs under the different assembling operating modes, and it is with short production cycle; Technology is simple, and tooling cost is low; Nonwoven fabrics plays sound-absorbing and reduces the effect of making an uproar, hard nylon wire high-and low-temperature resistance, antiageing, and long service life is convenient to recycling, non-secondary pollution; Frame is provided with reset inductor and limit induction device; The feeding planker is provided with and the cooresponding probe that resets of reset inductor; Assurance mechanism safety when the feeding planker resets, the limit induction device is corresponding spacing with the side of feeding planker, further improves processing safety; The counting inductor is set on plug is used to test the plug rotating cycle, combine the length of the automotive air intake pipe nonwoven fabrics winding pipe that rotating machine and stepping motor revolution speed calculating twined, be convenient to accuracy control production by electric cabinet.
Wrapping machine of the present invention adopts rectangular evenly being tilted on the plug at interval with the hard nylon wire of nonwoven fabrics to twine, and cooperates gluing adhesion-molded, and integral structure is simple, compact; Convenient operation and control; Manufacture craft is simple, and molding cycle is short, and the automotive air intake pipe nonwoven fabrics winding pipe of making reaches assembly performances such as intensity, elasticity, noise reduction, anti-twist, antiageing; Can satisfy automotive engine and any crooked certain rigid requirement of empty filter butt joint needs under the different assembling operating modes; Long service life, recyclable utilization again, no waste is polluted.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Among the figure: frame 1, electric cabinet 2, rotating machine 3, rotational delay machine 4, belt pulley set 5, plug 6, upper and lower half plug 61,62; Cylinder 7, rotary air valve 8, source of the gas 9, walking track 10, stepping motor 11, feeding planker 12; Nonwoven fabric roll 13, nonwoven fabrics is rectangular 14, nylon wire volume 15, nylon wire 16, nonwoven fabrics guide piece 17, nylon wire guide piece 18; High temperature grilled gun 19, gluing box 20, gluing control cock 21, gluing wheel 22, gluing reductor 23, gluing motor 24.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Shown in Figure 1; Non-woven fabric air filter core air inlet pipe wrapping machine comprises electric cabinet 2, winding slewing arrangement, feeding running gear and the sizer that all is arranged on the frame 1; The feeding running gear connects nonwoven fabric roll 13 and nylon wire volume 15; The slewing arrangement rotation is twined in electric cabinet 2 controls; Electric cabinet control feeding running gear twines the slewing arrangement rotation and twines the rectangular and nylon wire of nonwoven fabrics from inside to outside along twining the walking of slewing arrangement direction and nonwoven fabrics rectangular 14 and nylon wire 16 being sent into, and the nonwoven fabrics that twines on the slewing arrangement is rectangular to carry out gluing to sizer to being wrapped in synchronously; Twine slewing arrangement and comprise rotating machine 3, rotational delay machine 4, belt pulley set 5 and plug 6, electric cabinet connects rotating machine, and rotating machine drives the plug rotation through rotational delay machine, belt pulley set successively and twines the rectangular and nylon wire of nonwoven fabrics; Plug 6 is upper and lower two halves plug 61,62 structures of radial closure; Be provided with the cylinder 7 more than in the upper and lower two halves plug; Cylinder more than one connects external air source 9 through rotary air valve 8, and external air source makes the flexible folding that realizes upper and lower two halves plug of cylinder more than by electric cabinet control through rotary air valve; The feeding running gear comprises walking track 10, feeding planker 12, nonwoven fabrics guide piece 17, nylon wire guide piece 18 and stepping motor 11; Electric cabinet control step motor is walked the feeding planker on the walking track; Nonwoven fabrics guide piece, nylon wire guide piece all are arranged on the feeding planker; The nonwoven fabrics of nonwoven fabric roll is rectangular to be limited in the nonwoven fabrics guide piece and to pass the nonwoven fabrics guide piece and be the corresponding slewing arrangement state that twines of out of plumb, and the nylon wire of nylon wire volume is limited in the nylon wire guide piece and passes the nylon wire guide piece and is the corresponding slewing arrangement state that twines of out of plumb; Sizer comprises gluing motor 24, gluing reductor 23, gluing box 20, gluing control cock 21 and gluing wheel 22; The gluing box is fixed on the feeding running gear and feeding running gear synchronous walking; The gluing motor connects gluing wheel by electric cabinet control through the gluing reductor; Gluing wheel is arranged in the gluing box; The gluing control cock is arranged at the corresponding band glue degree of uniformity that is provided for regulating on the gluing wheel with gluing wheel on the gluing box, gluing wheel with twine the corresponding contact of slewing arrangement and realize that the brushing of gluing wheel band glue is on the nonwoven fabrics of winding slewing arrangement winding is rectangular; One high temperature grilled gun 19 is set, the corresponding nylon wire guide piece of the muzzle of high temperature grilled gun exit on the feeding planker; Frame is provided with reset inductor and limit induction device, and the feeding planker is provided with and the cooresponding probe that resets of reset inductor, and the limit induction device is corresponding spacing with the side of feeding planker.
Claims (8)
1. non-woven fabric air filter core air inlet pipe wrapping machine; It is characterized in that: comprise the electric cabinet, winding slewing arrangement, feeding running gear and the sizer that all are arranged on the frame; Said feeding running gear connects nonwoven fabric roll and nylon wire volume; Said electric cabinet control is twined slewing arrangement and is slew mode, and said electric cabinet control feeding running gear is walking feeding state along twining the slewing arrangement direction.
2. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 1; It is characterized in that: said winding slewing arrangement comprises rotating machine, rotational delay machine, belt pulley set and plug; Electric cabinet connects rotating machine, and rotating machine drives plug through rotational delay machine, belt pulley set successively and is the rectangular and nylon wire state of rotation winding nonwoven fabrics.
3. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 2; It is characterized in that: said plug is the upper and lower two halves mandrel structure of radial closure; Be provided with the cylinder more than in the upper and lower two halves plug; Cylinder more than one connects external air source through rotary air valve, and external air source makes the upper and lower two halves plug of the flexible drive of cylinder more than be folding condition by electric cabinet control through rotary air valve.
4. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 1; It is characterized in that: said feeding running gear comprises walking track, feeding planker, nonwoven fabrics guide piece, nylon wire guide piece and stepping motor; The feeding planker is arranged on the walking track and is walking states; Nonwoven fabrics guide piece, nylon wire guide piece all are arranged on the feeding planker; The nonwoven fabrics of said nonwoven fabric roll is rectangular to be passed the nonwoven fabrics guide piece and is limited in the nonwoven fabrics guide piece and twines slewing arrangement and be the out of plumb corresponding states, and the nylon wire of said nylon wire volume passes the nylon wire guide piece and is limited in the nylon wire guide piece and twines slewing arrangement and be the out of plumb corresponding states.
5. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 1; It is characterized in that: said sizer comprises gluing motor, gluing reductor, gluing box, gluing control cock and gluing wheel; The gluing box is fixed on the feeding running gear and is the synchronous walking state with the feeding running gear; The gluing motor connects gluing wheel by electric cabinet control through the gluing reductor; Gluing wheel is arranged in the gluing box, and the gluing control cock is arranged at corresponding setting with gluing wheel on the gluing box, gluing wheel and the corresponding contact of winding slewing arrangement.
6. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 4 is characterized in that: a high temperature grilled gun is set, the corresponding nylon wire guide piece of the muzzle of high temperature grilled gun exit on the said feeding planker.
7. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 4; It is characterized in that: said frame is provided with reset inductor and limit induction device; The feeding planker is provided with and the cooresponding probe that resets of reset inductor, and the limit induction device is corresponding spacing with the side of feeding planker.
8. non-woven fabric air filter core air inlet pipe wrapping machine according to claim 4; It is characterized in that: said nonwoven fabrics guide piece comprises the cloth clamp more than; Cloth clamp more than one is fixed on the feeding planker, and the cloth clamp that nonwoven strip is passed more than is the spacing state that slides; Said nylon wire guide piece is one to be fixed on the guide pipe on the feeding planker, and nylon wire passes guide pipe and is the spacing state of slide-and-guide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110085493XA CN102234042B (en) | 2011-04-07 | 2011-04-07 | Nonwoven fabric air filter element air inlet pipe winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110085493XA CN102234042B (en) | 2011-04-07 | 2011-04-07 | Nonwoven fabric air filter element air inlet pipe winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102234042A CN102234042A (en) | 2011-11-09 |
| CN102234042B true CN102234042B (en) | 2012-07-18 |
Family
ID=44885235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110085493XA Active CN102234042B (en) | 2011-04-07 | 2011-04-07 | Nonwoven fabric air filter element air inlet pipe winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102234042B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102555212A (en) * | 2012-01-09 | 2012-07-11 | 江苏星辰星汽车附件有限公司 | Ultrasonic welding equipment for porous sound attenuation air inlet tube of non-woven fabric helical air filter |
| CN107618190A (en) * | 2017-10-26 | 2018-01-23 | 福州森百德机电科技有限公司 | Wind compounding machine and its method of work |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1234206B (en) * | 1988-08-10 | 1992-05-06 | Uniroyal Manuli Rubber S P A | PROCEDURE AND APPARATUS FOR THE PRODUCTION OF FLEXIBLE HOSES OF ANY LENGTH |
| US5316606A (en) * | 1991-07-26 | 1994-05-31 | W. E. Hall Company | Method of fabricating a metal pipe with an integrally formed liner |
| US5454061A (en) * | 1994-05-27 | 1995-09-26 | Steward Plastics, Inc. | Apparatus and method for making flexible tubing with helically wound heating conductor |
| US6306235B1 (en) * | 1997-10-16 | 2001-10-23 | Nomaco, Inc. | Spiral formed products and method of manufacture |
| CN1189128C (en) * | 2000-02-25 | 2005-02-16 | 东拓工业株式会社 | Flexible hose |
| BR0102116B1 (en) * | 2000-05-10 | 2010-09-21 | component for a breathing circuit member. | |
| CN1327940C (en) * | 2003-07-04 | 2007-07-25 | 中国科学院上海原子核研究所 | Technique for continuous production of reeling pipe and forming film in-phase of pipe ultrafilter membrane element |
| KR100747746B1 (en) * | 2006-03-15 | 2007-08-17 | 현대본드에스티에스 주식회사 | Apparatus for producing tube |
-
2011
- 2011-04-07 CN CN201110085493XA patent/CN102234042B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN102234042A (en) | 2011-11-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102219132B (en) | Non-woven air filter element air inlet pipe winding machine and winding process thereof | |
| CN101559645B (en) | Plastic pipe wrapping machine | |
| CN102234042B (en) | Nonwoven fabric air filter element air inlet pipe winding machine | |
| CN204118194U (en) | Battery battery core automatic laminating machine | |
| CN103863817B (en) | Automatic loudspeaker sliver attaching machine | |
| CN202332425U (en) | Full-automatic quantity wire coiling machine | |
| CN205294417U (en) | Automatic winder mechanism | |
| CN202481843U (en) | Non-woven-fabric air-filter-core air inlet pipe winder | |
| CN203428632U (en) | Welding wire winding device | |
| CN102555212A (en) | Ultrasonic welding equipment for porous sound attenuation air inlet tube of non-woven fabric helical air filter | |
| CN217996296U (en) | Production of flexible container is with high-efficient wire drawing coiling mechanism | |
| CN201317117Y (en) | Wire hoop winding machine for multi-station square cross-section tire | |
| CN202412702U (en) | Ultrasonic welding equipment for helical porous silencing air inlet pipes made of non-woven fabrics for air filters | |
| CN109292137B (en) | Power distribution cabinet intelligent wire roller automatic distribution bundling rope wire coil | |
| CN106207270B (en) | Gluing device for laminating machine | |
| CN202586668U (en) | Wind power rotor-coil full-automatic numerically-controlled binding machine | |
| CN106660286B (en) | Method and apparatus for assembling green tyre | |
| CN210140334U (en) | Spinning winding device | |
| CN107879187A (en) | Full-automatic fine-spraying belt winder | |
| CN208843484U (en) | A kind of monofilament drawing and heat-setting number oils wire bonder | |
| CN208869073U (en) | A kind of automatic winding glue plastering machine | |
| CN203319414U (en) | Winding machine for carbon fiber badminton racket handle skins | |
| CN207482972U (en) | Cloth emery cloth Double-layer intelligent pipe winding mechanism | |
| CN207061479U (en) | A kind of weaving take-up | |
| CN201345597Y (en) | Automatic rotor winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |