CN102225680B - Manufacturing method for enamel decorative plate imitating wood grains - Google Patents
Manufacturing method for enamel decorative plate imitating wood grains Download PDFInfo
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- CN102225680B CN102225680B CN 201110104679 CN201110104679A CN102225680B CN 102225680 B CN102225680 B CN 102225680B CN 201110104679 CN201110104679 CN 201110104679 CN 201110104679 A CN201110104679 A CN 201110104679A CN 102225680 B CN102225680 B CN 102225680B
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Abstract
The invention discloses a manufacturing method for an enamel decorative plate imitating wood grains, comprising the steps of: (1) decomposing wood grains; (2) moulding sheet steel; (3) sintering a ground coat; (4) preparing an enamel frit as a standby; (5) preparing an enamel primary plate; (6) preparing a silkscreen enamel base frit for standby application; (7) imprinting one or several silkscreen printing inks and one or several silkscreen color patterns decomposed from step (1) on transfer paper and sealing a film; (8) pasting the transfer paper on the enamel primary plate for sintering, thus obtaining the enamel decorative plate imitating wood grains after cooling. The enamel decorative plate imitating wood grains of the invention not only has the advantages of enamel decorative plates with wood grains, such as lasting and corrosion resisting, but also has the simple and elegant artistic effects as decorated by wood materials. Color painting and material grain-like pigments are both inorganic glass materials, and the pattern pigment and the enamel layer are closely integrated after high-temperature fusion. Thus, the enamel decorative plate of the invention has durable corrosion resistance and weather ability, amazing abrasive resistance and impact resistance, excellent fireproof performance, elegant appearance, as well as environmental friendly and economical properties.
Description
Technical field
The present invention relates to a kind of enamel decorative board manufacturing method, specifically, the present invention relates to a kind of enamel decorative board manufacturing method of imitative wooden grain.
Background technology
Enamel is that metal applies one or more layers unorganic glass material on its surface, make its face coat melting through high temperature, thereby complicated physicochemical change occurs, make metal and its face coat strong bonded, thereby a kind of composite that forms, it has the mechanical strength of metal material and easy corrosion-resistant, wear-resisting, heat-resisting, the nontoxic and abundant decorative effect that has of processing characteristics and unorganic glass material simultaneously.The very wide model of the application of enamel, from daily daily necessities such as washbowl, cup to bathtub, cabinet, the chemical reaction tank of using in the industrial production, oil pipeline etc., and the different social sectors such as bionical baking-ceramic tooth, porcelain bone, just rising at present the excellent specific property of corrosion-resistant, the easy decoration that utilizes enamel in China, make building and ornament materials, namely decorate and use enamelled pressed steel.
China's decoration is relatively more dull with the designs and varieties of enamelled pressed steel at present, and is in the majority with plain color, has once in a while the enamel decoration board of some mural paintings and calligraphy font, but still abundant not on the whole.Have in the market and utilize screen printing technique or brush the flower technology in the technology of board with enamel panel layer surface pattern, but only limit to the board with enamel panel layer front, the pattern of making also only limits to personage's scenery with hills and waters and so on, how the board with enamel panel layer side also makes pattern is also had no idea to accomplish, because the colouring material that is used for enamel all must be high temperature resistant and be inanimate matter, have the colouring material of this specific character in the Nature and few and painted limitation arranged, thereby can not resemble and have four kinds of basic color (green grass or young crops of CMYK the paper printing technology, fuchsin, yellow, black) can print off the abundant color of nature by silk union, thereby the color and the pattern that are used for the enamel printing also have a lot of limitation, can not indiscriminately ad. as one wishes print the various patterns of wanting; Simultaneously domestic also have the glaze that utilizes various quality to mix to spray to the technology of burning till again the imitated wood grain of making on the metallic matrix, but complicated operation and imitated wood grain enamel are not true to nature.
Summary of the invention
Technical problem to be solved by this invention provides and a kind of traditional enamel manufacturing technology and screen printing technique, printing are turned the subsides technology and combine, and grain pattern is decomposed enamel decorative board manufacturing method with a kind of imitative wooden grain that transforms.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions;
The enamel decorative board manufacturing method of this imitative wooden grain may further comprise the steps:
(1) grain pattern is decomposed, as the enamel primary colours, all the other are as the silk-screen look with color that wherein a kind of component is maximum;
(2) by with operations such as sheet metal bending, welding, polishings, sheet metal is molded into is similar to box-likely, described bending edges height is 10mm to 80mm;
(3) enamel technology that use is general applies upper ground-coat enamel with the steel plate blank and burns till;
(4) make enamel primary colours material, pulverizing is mixed melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that enamel frit is for subsequent use again;
(5) frit for porcelain enamel that step (4) is obtained is the enamel technology ball milling routinely, be milled to fineness degree and reach 7-8 gram/100ML screen over-size, 300 eye mesh screens are used in the fineness degree test, use this glaze slip glazing to the baslled iron of carrying out ground-coat enamel, carry out being fired in 3-6 minute the enamel primary color panels with a kind of color through 780 ℃-820 ℃;
(6) make silk-screen enamel base-material, pulverizing is mixed melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that silk-screen enamel base-material frit is for subsequent use again;
(7) one or more silk-screen colored patterns that decomposite according to step (1) are decided, step (6) gained enamel base-material proportioning is made one or more silk-screen printing ink, and one or more silk-screen colored patterns that then silk-screen decomposited with printing ink and step (1) are imprinted on the transfer paper and sealer;
(8) etc. the transfer paper that will carry the silk-screen colored pattern after the transfer film drying is attached on the enamel primary color panels, and flanging around the parcel of flanging is arranged, and burns till under 750 ℃ of-850 ℃ of high temperature, namely obtains wooden grain very true to nature after the cooling and decorates board with enamel panel layer.
In order to decompose quality, described step (1) grain pattern resolves into two kinds of colors, and a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look.
In order to decompose quality, described step (1) grain pattern resolves into three kinds of colors, and a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look, and also having a kind of is the silk-screen look of dark brown.
In order to guarantee background color, the enamel silk-screen look in described step (5) and the step (8) is yellow.
In order to make suitable enamel primary colours material, enamel primary colours material is made by following industrial chemicals proportioning in the described step (4): silica flour 20-50, feldspar powder 2-10, sodium nitrate 2-15, prodan 2-15, borax 10-50, titanium dioxide 5-30, chromium oxide 0.05-10.
In order to make suitable silk-screen enamel base-material, silk-screen enamel base-material is made by following industrial chemicals proportioning in the described step (6): silica flour 20-30, feldspar powder 15-25, sodium nitrate 2-15, prodan 2-15, borax 25-50, sodium carbonate 2-10, calcirm-fluoride 3-10.
In order to make suitable silk-screen printing ink, the silk-screen that is imprinted on the transfer paper with coffee-like pattern silk in the described step (7) is as follows with printing oil proportion: first with enamel base-material 50-100 part, inorganic coffee pigment (brown pigment) 5-50 part is mixed, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then the enamel silk-screen varnish that adds 40-80 part, even with roller material machine roller.
In order to make suitable silk-screen printing ink, as follows with printing oil proportion with dark brown pattern silk-screen silk-screen on transfer paper in the described step (7): first with 50 to 100 parts of enamel base-materials, inorganic coffee pigment (brown pigment) 5-50 part is mixed, inorganic high-temperature resistant melanin 0.0001-1 part, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then add the enamel silk-screen varnish of 40-80 part, even with roller material machine roller.
Compared with prior art, usefulness of the present invention is: the enamel decoration board of this imitative wooden grain not only the grained enamel decoration board of tool namely the advantage such as lasting corrosion-resistant, but also have the simple and tasteful artistic effect that wood materials is decorated, colour painting and imitative material texture pigment all are all the unorganic glass material, trick paint and enamel layer are closely linked after high-temperature fusion, lasting anti-corrosion, weather resisteant energy are arranged, superpower wearability, impact resistance, good fire protecting performance, the characteristics such as elegant in appearance, environmental protection and economy.
The specific embodiment
The below describes the present invention, and specific embodiment of the present invention can be divided into two schemes:
Scheme one
(1) grain pattern is decomposed, it is comprised of two kinds of colors, a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look.
(2) by with operations such as sheet metal bending, welding, polishings, sheet metal is molded into is similar to box-likely, described bending edges height is 10mm to 80mm.
(3) enamel technology that use is general applies upper ground-coat enamel with the steel plate blank and burns till.
(4) make enamel primary colours material, described enamel primary colours material is made by following industrial chemicals proportioning: silica flour 20-50, feldspar powder 2-10, sodium nitrate 2-15, prodan 2-15, borax 10-50, titanium dioxide 5-30, chromium oxide 0.05-10; Pulverizing is mixed and melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that enamel frit is for subsequent use again.
(5) frit for porcelain enamel that step (4) is obtained is the enamel technology ball milling routinely, be milled to fineness degree and reach 7-8 gram/100ML screen over-size, 300 eye mesh screens are used in the fineness degree test, use this glaze slip glazing to the baslled iron of carrying out ground-coat enamel, carry out being fired in 3-6 minute yellow enamel primary color panels through 780 ℃-820 ℃.
(6) make silk-screen enamel base-material, described silk-screen enamel base-material is made by following industrial chemicals proportioning: silica flour 20-30, feldspar powder 15-25, sodium nitrate 2-15, prodan 2-15, borax 25-50, sodium carbonate 2-10, calcirm-fluoride 3-10; Pulverizing is mixed and melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that silk-screen enamel base-material frit is for subsequent use again.
(7) step (6) gained enamel base-material proportioning is made silk-screen printing ink, described silk-screen is made by following proportioning with printing ink: first with enamel base-material 50-100 part, inorganic coffee pigment (brown pigment) 5-50 part is mixed, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then the enamel silk-screen varnish that adds 40-80 part, even with roller material machine roller.Then the coffee-like pattern silk-screen that step (1) is decomposited is on transfer paper and sealer.
(8) etc. the transfer paper that will carry coffee-like pattern after the transfer film drying is attached on the yellow enamel primary color panels, and flanging around the parcel of flanging is arranged, and burns till under 750 ℃ of-850 ℃ of high temperature, namely obtains wooden grain very true to nature after the cooling and decorates board with enamel panel layer.
Scheme two
(1) grain pattern is decomposed, base is comprised of three kinds of colors, a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look, and also having a kind of is the silk-screen look of dark brown.
(2) by with operations such as sheet metal bending, welding, polishings, sheet metal is molded into is similar to box-likely, described bending edges height is 10mm to 80mm.
(3) enamel technology that use is general applies upper ground-coat enamel with the steel plate blank and burns till.
(4) make enamel primary colours material, described enamel primary colours material is made by following industrial chemicals proportioning: silica flour 20-50, feldspar powder 2-10, sodium nitrate 2-15, prodan 2-15, borax 10-50, titanium dioxide 5-30, chromium oxide 0.05-10; Pulverizing is mixed and melts under the high temperature about 1200 ℃ after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that enamel frit is for subsequent use again.
(5) frit for porcelain enamel that step (4) is obtained is the enamel technology ball milling routinely, be milled to fineness degree and reach 7-8 gram/100ML screen over-size, 300 eye mesh screens are used in the fineness degree test, use this glaze slip glazing to the baslled iron of carrying out ground-coat enamel, carry out being fired in 3-6 minute yellow enamel primary color panels through 780 ℃-820 ℃.
(6) make silk-screen enamel base-material, described silk-screen enamel base-material is made by following industrial chemicals proportioning: silica flour 20-30, feldspar powder 15-25, sodium nitrate 2-15, prodan 2-15, borax 25-50, sodium carbonate 2-10, calcirm-fluoride 3-10; Pulverizing is mixed and melts under the high temperature about 1200 ℃ after even, melts and drops into cold quenching in the cold water, and drop goes out moisture and dries to such an extent that silk-screen enamel base-material frit is for subsequent use again.
(7) step (6) gained enamel base-material proportioning is made silk-screen printing ink, described silk-screen is made by following proportioning with printing ink: first with 50 to 100 parts of enamel base-materials, inorganic coffee pigment (brown pigment) 5-50 part is mixed, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then the enamel silk-screen varnish that adds 40-80 part, even with roller material machine roller; Then the coffee-like pattern silk-screen that step (1) is decomposited is on transfer paper.
(8) step (6) gained enamel base-material proportioning is made silk-screen printing ink, described silk-screen is made by following proportioning with printing ink: first with 50 to 100 parts of enamel base-materials, inorganic coffee pigment (brown pigment) 5-50 part is mixed, inorganic high-temperature resistant melanin 0.0001-1 part, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then add the enamel silk-screen varnish of 40-80 part, even with roller material machine roller; Then the dark brown pattern silk-screen that step (1) is decomposited is on transfer paper and sealer.
(9) etc. the transfer paper that will carry coffee-like pattern after the transfer film drying is attached on the yellow enamel primary color panels, and flanging around the parcel of flanging is arranged, and burns till under 750-850 degree high temperature, namely obtains wooden grain very true to nature after the cooling and decorates board with enamel panel layer.
It is emphasized that: above only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does.
Claims (7)
1. the enamel decorative board manufacturing method of an imitative wooden grain is characterized in that: may further comprise the steps:
(1) grain pattern is decomposed, as the enamel primary colours, all the other are as the silk-screen look with color that wherein a kind of deal is maximum;
(2) by with sheet metal bending, welding, polishing, sheet metal is molded into is similar to box-likely, the bending edges height is 10mm to 80mm;
(3) enamel technology that use is general applies upper ground-coat enamel with the steel plate blank and burns till;
(4) make enamel primary colours material, pulverizing is mixed melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that enamel frit is for subsequent use again;
(5) enamel frit that step (4) is obtained is the enamel technology ball milling routinely, be milled to fineness degree and reach the 7-8g/100ML screen over-size, 300 eye mesh screens are used in the fineness degree test, use this glaze slip glazing to the steel plate blank of carrying out ground-coat enamel, carry out being fired in 3-6 minute the enamel primary color panels with a kind of color through 780 ℃-820 ℃;
(6) make silk-screen enamel base-material, pulverizing is mixed melts under 1200 ℃ of left and right sides high temperature after even, drops into cold quenching in the cold water after fusing is good, and drop goes out moisture and dries to such an extent that silk-screen enamel base-material frit is for subsequent use again;
(7) one or more silk-screen colored patterns that decomposite according to step (1) are decided, step (6) gained enamel base-material frit proportioning is made one or more silk-screen printing ink, and the silk-screen colored pattern that then silk-screen is decomposited with printing ink and step (1) is imprinted on the transfer paper and sealer;
(8) etc. the transfer paper that will carry the silk-screen colored pattern after the transfer film drying is attached on the enamel primary color panels, and flanging around the parcel of flanging is arranged, and burns till under 750 ℃ of-850 ℃ of high temperature, namely obtains wooden grain after the cooling and decorates board with enamel panel layer.
2. the enamel decorative board manufacturing method of imitative wooden grain according to claim 1, it is characterized in that: described step (1) grain pattern resolves into two kinds of colors, and a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look.
3. the enamel decorative board manufacturing method of imitative wooden grain according to claim 1, it is characterized in that: described step (1) grain pattern resolves into three kinds of colors, a kind of is the enamel primary colours of large tracts of land yellow, and another kind is coffee-like silk-screen look, and also having a kind of is the silk-screen look of dark brown.
4. the enamel decorative board manufacturing method of imitative wooden grain according to claim 1, it is characterized in that: enamel primary colours material is made by following industrial chemicals proportioning in the step (4): silica flour 20-50, feldspar powder 2-10, sodium nitrate 2-15, prodan 2-15, borax 10-50, titanium dioxide 5-30, chromium oxide 0.05-10.
5. the enamel decorative board manufacturing method of imitative wooden grain according to claim 1, it is characterized in that: silk-screen enamel base-material is made by following industrial chemicals proportioning in the step (6): silica flour 20-30, feldspar powder 15-25, sodium nitrate 2-15, prodan 2-15, borax 25-50, sodium carbonate 2-10, calcirm-fluoride 3-10.
6. the enamel decorative board manufacturing method of imitative wooden grain according to claim 3, it is characterized in that: the silk-screen that is imprinted on the transfer paper with coffee-like pattern in the step (7) is as follows with printing oil proportion: first with enamel base-material frit 50-100 part, inorganic coffee pigment 5-50 part is mixed, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then the enamel silk-screen varnish that adds 40-80 part, even with roller material machine roller.
7. the enamel decorative board manufacturing method of imitative wooden grain according to claim 3, it is characterized in that: the silk-screen that is imprinted on the transfer paper with the dark brown pattern in the step (7) is as follows with printing oil proportion: first with 50 to 100 parts of enamel base-material frits, inorganic coffee pigment 5-50 part is mixed, inorganic high-temperature resistant melanin 0.0001-1 part, utilize alcohol to make abrasive media, be ground to the fineness by 300 mesh sieves, then add the enamel silk-screen varnish of 40-80 part, even with roller material machine roller.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103643233B (en) * | 2013-11-16 | 2014-11-19 | 福建启胜电子科技有限公司 | Permanent gas cylinder collar applying enamel and its processing method |
| CN103646302B (en) * | 2013-11-16 | 2017-05-10 | 福建启胜电子科技有限公司 | Gas cylinder tracking system |
| CN103924240B (en) * | 2014-04-16 | 2016-05-25 | 范贵茂 | The processing technology of permanent gas cylinder mark neck ring |
| CN107188616B (en) * | 2017-05-23 | 2019-08-23 | 佛山欧神诺陶瓷有限公司 | A kind of crack brick and preparation method thereof |
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| EP0370683A1 (en) * | 1988-11-19 | 1990-05-30 | Johnson Matthey Public Limited Company | Glass composition for use in glazes of enamels |
| CN1064463A (en) * | 1992-03-09 | 1992-09-16 | 黄呈权 | The manufacture craft of electroluminescence layer of enamel |
| DE4329651A1 (en) * | 1993-09-03 | 1995-03-09 | Goldschmidt Ag Th | Process for the production of electrically conductive, infrared reflecting layers on glass, glass ceramic or enamel surfaces |
| CN1370760A (en) * | 2001-02-27 | 2002-09-25 | 浙江大学无机非金属材料研究所 | Method of preparing antiseptic sanitary, building, daily-use and industrial ceramic product, daily-use enamel product, etc. |
| CN1600721A (en) * | 2004-10-08 | 2005-03-30 | 中国科学院长春应用化学研究所 | Method for preparing steady persistence enamel with aluminum product as base plate |
| CN101565273A (en) * | 2009-05-08 | 2009-10-28 | 张立涛 | Vitreous enamel material, preparation method thereof and method for preparing vitreous enamel blue-white porcelain from vitreous enamel material |
-
2011
- 2011-04-26 CN CN 201110104679 patent/CN102225680B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0370683A1 (en) * | 1988-11-19 | 1990-05-30 | Johnson Matthey Public Limited Company | Glass composition for use in glazes of enamels |
| CN1064463A (en) * | 1992-03-09 | 1992-09-16 | 黄呈权 | The manufacture craft of electroluminescence layer of enamel |
| DE4329651A1 (en) * | 1993-09-03 | 1995-03-09 | Goldschmidt Ag Th | Process for the production of electrically conductive, infrared reflecting layers on glass, glass ceramic or enamel surfaces |
| CN1370760A (en) * | 2001-02-27 | 2002-09-25 | 浙江大学无机非金属材料研究所 | Method of preparing antiseptic sanitary, building, daily-use and industrial ceramic product, daily-use enamel product, etc. |
| CN1600721A (en) * | 2004-10-08 | 2005-03-30 | 中国科学院长春应用化学研究所 | Method for preparing steady persistence enamel with aluminum product as base plate |
| CN101565273A (en) * | 2009-05-08 | 2009-10-28 | 张立涛 | Vitreous enamel material, preparation method thereof and method for preparing vitreous enamel blue-white porcelain from vitreous enamel material |
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Effective date of registration: 20210915 Address after: 215513 building 4, No. 2, Jianye Road, high tech Industrial Park, Changshu Economic and Technological Development Zone, Suzhou City, Jiangsu Province Patentee after: Suzhou meiyubang Environmental Technology Co.,Ltd. Address before: 215300 No. 2599, Huanqing Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN MULTI BEAUTY ET Co.,Ltd. |