CN102218823B - Extrusion heat-seal processing equipment of sprinkler tubes - Google Patents
Extrusion heat-seal processing equipment of sprinkler tubes Download PDFInfo
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- CN102218823B CN102218823B CN 201110147220 CN201110147220A CN102218823B CN 102218823 B CN102218823 B CN 102218823B CN 201110147220 CN201110147220 CN 201110147220 CN 201110147220 A CN201110147220 A CN 201110147220A CN 102218823 B CN102218823 B CN 102218823B
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- back shaft
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- 238000001125 extrusion Methods 0.000 title claims abstract description 12
- 238000012545 processing Methods 0.000 title abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 230000011218 segmentation Effects 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 40
- 241001481760 Erethizon dorsatum Species 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 22
- 239000004033 plastic Substances 0.000 claims description 21
- 239000002985 plastic film Substances 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000013016 damping Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 abstract description 13
- 230000002262 irrigation Effects 0.000 abstract description 12
- 238000003973 irrigation Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000011324 bead Substances 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000013011 mating Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 12
- 238000000465 moulding Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 102000010637 Aquaporins Human genes 0.000 description 2
- 108010063290 Aquaporins Proteins 0.000 description 2
- 241000726425 Circe Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 244000037666 field crops Species 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention aims to provide extrusion heat-seal processing equipment of sprinkler tubes. The equipment comprises a screw extruder, a pressing mechanism arranged below an extrusion die head, a punching mechanism arranged in front of the pressing mechanism and a segmentation mechanism arranged behind the pressing mechanism in sequence, wherein the pressing mechanism comprises a flexible press roll and a water-cooled press roll; the segmentation mechanism comprises tension rolls arranged behind the pressing mechanism in sequence, a segmentation knife arranged between the tension rolls and a flattening wheel and a winding shaft which are arranged behind a segmentation station; the water-cooled press roll comprises a support shaft, an end cover and a shell provided with pressing ring-shaped beads; a cold water cavity is formed between the shell and the support shaft; and water inlet and outlet channels are arranged on the support shaft. The equipment has the following beneficial effects: 12-24 sprinkler tubes can be simultaneously formed on one production line by the same equipment, thus substantially improving the production efficiency and lowering the production cost of the sprinkler tubes; the equipment is ensured to develop towards specialization and mating standardization; and the quality is easier to control to meet the soaraway market requirement of water-saving irrigation in China.
Description
Technical field
The present invention relates to a kind of process equipment of extruded type heat-sealing spray water belt, belong to the agricultural water-saving irrigation equipment technical field.
Background technology
Drip irrigation is a kind of irrigation technique of water saving the most, and the drip irrigation zone is one of main drip irrigation parts, by the labyrinth flow-path on it, pressure flow can be become low discharge water droplet or thread and slowly oozes or flow out.But too high owing to use dropping into early stage at present, also because drip irrigation more lays particular emphasis on the root of irrigated crop, limited this technology and irrigated as wheatland in the land for growing field crops, the applying of lawn.People have proposed the more cheap applicable micropore spray water belt of manufacturing cost for this reason, and the water spray micropore is got at the interval on common irrigation plastic soft zone exactly, to adapt to the irrigation of field crop.The drilling forming equipment of spray water belt commonly used is mainly to extrude continuously a plastic thin wall cylinder by extruder at present, before cooled plastic thin wall cylinder is pressed into band shape, fill in advance a shuttle shape dividing plate in cylinder, shuttle shape dividing plate plays the effect of perforating by punching backing plate in cylinder, or prevents from penetrating plastic cylinder is two-sided when laser boring.For shuttle shape dividing plate is fixed in cylinder, a reducing must be installed outside plastic cylinder, so that plastic cylinder can pass through, stop shuttle shape dividing plate to pass through.The shortcoming of this processing method is: once process at most 1 spray water belt; Limited by reducing, as little in pulling force, draw speed must be low, and pulling force is slightly large or draw speed is high, and cylinder is very easily broken; In addition, punching is to carry out when the cylinder continuous feed, and perforating by punching moves back when rushing, and pulling-on piece material easy to hang makes forming hole stretcher strain, and during laser boring, the circular hole shape also is difficult to guarantee.The production efficiency of spray water belt is improved and the investment of reduction system, remain the restriction spray water belt bottleneck problem universal to the rural area.
Summary of the invention
The object of the present invention is to provide the extruded type heat-sealing process equipment of many spray water belts of a kind of while moulding, to significantly improving the production efficiency of spray water belt.
technical scheme of the present invention is achieved in that this equipment is by screw extruder, by screw extruder, be arranged at the laminating mechanism of extrusion die below, be arranged at the perforating mechanism in laminating mechanism the place ahead, form with the cutting mechanism that is set in turn in the laminating mechanism rear, laminating mechanism comprises flexible compression roller and water-cooled pressure roller, cutting mechanism comprises the idler roller that is set in turn in the laminating mechanism rear, be arranged at the segmentation knife between idler roller, be arranged at flattening wheel and the winding axle at cutting station rear, described water-cooled pressure roller is by back shaft, end cap forms with the shell that is provided with the pressing annular ridge, consist of cold water cavity in the middle of shell and back shaft, the Inlet and outlet water passage is set on axle.
Described laminating mechanism the place ahead also is provided with another set of plastic sheet extruder, the plastic sheet of extruding is wrapped on the back shaft of perforating mechanism, the follow-up setting of back shaft is porcupine roller and flexible die head roller in relative rotation, and plastic sheet is through getting hole for water spraying by vertical oblique line arrangement mode between porcupine roller and flexible die head roller.
The process equipment of described extruded type heat-sealing spray water belt is provided with the nest hole on described porcupine roller shell, in the nest hole, red needle is set, and the red needle top leans out the porcupine roller shell, and nest arranges the hollow rubber post around red needle in the hole, and the hollow rubber column top is concordant with the red needle top.
The process equipment of described extruded type heat-sealing spray water belt arranges damping brake on described back shaft, back shaft is produced resistance transfer to use.
The process equipment of described extruded type heat-sealing spray water belt, described cutting blade be 100～120 above plastic tab and spend angles.
The technical scheme of the continuous pressing of plastic sheet monolithic punching that the present invention extrudes due to employing, can directly support the use with large-scale plastic extruder, the 12-24 of moulding simultaneously bar spray water belt on the same production line, increase substantially production efficiency and reduce the spray water belt production cost, make the process equipment of spray water belt towards specialization, planning standard future development, drilling quality are more easily controlled, the market demand of advancing by leaps and bounds to satisfy China's water-saving irrigation.
Description of drawings
Fig. 1: spray water belt process equipment technical scheme 1 combination schematic diagram
Fig. 2: spray water belt process equipment technical scheme 2 combination schematic diagrames
Fig. 3: the top view that is Fig. 2
Fig. 4: water-cooled pressure roller master pseudosection
Fig. 5: porcupine roller master pseudosection
Fig. 6: the A-A section partial enlarged drawing that is Fig. 1
Fig. 7: the B-B cross section view that is Fig. 6
Fig. 8: sheet material has punched
The spray water belt of Fig. 9, bonding not cutting
Figure 10 is the E-E view of Fig. 9
The spray water belt of Figure 11, moulding
The illustration of Fig. 1, Fig. 2, Fig. 3:
1, extruder screw belt pulley 2, extruder elevating hopper 3, extruding machine barrel 4, extruder cabinet 5, extruding machine barrel heater 6, die head angle coupling 7, sheet material extrusion mould-outlet 8, the molten state sheet material 9 of extruding, sheet material 10 has punched, back shaft 10-2, damping brake 11, cutting knife 12, nip rolls 13, drive motors belt pulley 14, drive belt 15, cooling water tank 16, return pipe 17, water inlet pipe 18, water inlet control valve door 19, cylinder 20, flexible compression roller 21, the spray water belt 22 of bonding not cutting, idler roller A 23, idler roller B 25, idler roller C 26, idler roller D27, be wound around axle 28, the spray water belt 30 of cutting, sheet material does not punch
Fig. 4 illustration
24, water-cooled pressure roller
24-1, pressure roller locking nut 24-2, pressure roller end cap 24-3, sealing ring 24-4, roller bearing jump ring 24-5, roller bearing 24-6, water seal jump ring 24-7, water seal 24-8, intake tunnel 24-9, exhalant canal 24-10, pressure roller back shaft 24-11, pressure roller shell 24-12, pressure roller fin 24-13, cold water cavity
The illustration of Fig. 5, Fig. 6, Fig. 7
29, flexible die head roller 31, porcupine roller 31-1, porcupine roller locking nut 31-2, porcupine roller bearing snap spring 31-3, porcupine roller bearing 31-4, hollow rubber post 31-5, red needle 31-6, porcupine roller end cap 31-7, porcupine roller shell 31-8, porcupine roller back shaft 31, porcupine roller drive motors 32, water-cooled pressure roller drive motors
The illustration of Fig. 8, Fig. 9, Figure 10, Figure 11
21-1, spray water belt are crossed aquaporin 21-2, spray water belt stick portion 21-3, are bonded with the sheet material 21-4 of hole for water spraying, are bonding sheet material 21-5 without hole for water spraying, hole for water spraying 21-6, segmentation lines
The specific embodiment
The process equipment operation principle schematic diagram of the heat-sealing of extruded type shown in Fig. 1,2,3 spray water belt, operation principle of the present invention is to extrude simultaneously two plastic sheetings by two plastic extruders, the wherein cooling rear punching of a slice, and be pressed into the plastic sheet of another sheet semi-molten state, cutting online becomes many spray water belts.
The present invention also provides the special processing equipment of a kind of extruded type heat-sealing spray water belt, as Fig. 1～shown in Figure 3.This equipment is by screw extruder, be arranged at the laminating mechanism of extrusion die below, be arranged at the perforating mechanism in laminating mechanism the place ahead, with be set in turn in laminating mechanism rear cutting mechanism and form, laminating mechanism comprises flexible compression roller 20 and water-cooled pressure roller 24, cutting mechanism comprises idler roller A22, idler roller B23, idler roller C25, the idler roller D26 that is set in turn in the laminating mechanism rear, is arranged at the segmentation knife 11 between idler roller, is arranged at flattening wheel 12 and the winding axle 27 at cutting station rear.
Water-cooled pressure roller 24 shown in Figure 4 is by back shaft 24-10, and end cap 24-2 and the shell 24-11 that is provided with pressing annular ridge 24-12 form, and consists of cold water cavity 24-13 in the middle of shell and back shaft, Inlet and outlet water passage 24-8 is set, 24-9 on axle.
The present invention provides the embodiment of two kinds of punchings:
1, laminating mechanism the place ahead also is provided with another set of plastic sheet extruder, the plastic sheet of extruding is wrapped on the back shaft 10 of perforating mechanism, the follow-up setting of back shaft is porcupine roller 31 and flexible die head roller 29 in relative rotation, and plastic sheet is through getting hole for water spraying 21-5 by vertical oblique line arrangement mode between porcupine roller 31 and flexible die head roller 29.
Be provided with the nest hole on the porcupine roller shell 31-7 of the perforating mechanism shown in Fig. 5-7, in the nest hole, red needle 31-5 be set, the red needle top leans out the porcupine roller shell, and nest arranges hollow rubber post 31-4 around red needle in the hole, and the hollow rubber column top is concordant with the red needle top.Porcupine roller 31 is when rolling with 29 pairs, flexible die head roller, hollow rubber post 31-4 on porcupine roller first contacts with flexible die head roller 29, with plastic sheet compaction process gradually, red needle 31-5 is deep into flexible die head roller surface, and plastic sheet is gone out hole for water spraying at hollow rubber post and flexible die head roller; When punching place separated rolling, the plastic sheet that washes out was ejected in the resilience of flexible die head roller.
When adopting the 1st kind of hole knockout, also should adjust the rotating speed of porcupine roller drive motors 32, making its external circe speed and the ratio of water-cooled pressure roller external circe speed is 1: 1.05-1.08, form constant pulling force, and sheet material fully flattens to keep having punched.
The present invention gives another embodiment that splits punching:
2, utilize laser drilling device or other mechanical punching apparatus, get in advance hole for water spraying 21-5 with vertical oblique line arrangement mode on the finished product plastic sheet 9 of extruding, then rolling perforated plastic sheet 9 is enclosed within on back shaft 10, directly enter next step pressing working procedure.
On back shaft 10 shown in Figure 3, damping brake 10-2 is set, back shaft is produced resistance transfer to use, when the sheet material that punches is drawn under flexible press bonding roller 20 and 24 drives of water-cooled pressure roller, or when the sheet material that do not punch was drawn under porcupine roller 31 and flexible die head roller 29 drives, the sheet material that keeps having punched fully flattened.
When equipment was installed, on same level, the semi-molten state plastic sheet of extruding should be vertical with two central horizontal lines maintenances with water-cooled pressure roller cylindrical center for flexible compression roller.
When adopting the 2nd kind of mode to punch, the plastic sheet 9 after directly punching hangs down and gets final product into laminating mechanism.
Fig. 8-shown in Figure 11 is bonding at two layers of plastic thin slice strip, many cross the aquaporin moulding after, whole bonding plastic tab press Fig. 1 or shown in Figure 2, walk around idler roller A, B, C, D and nip rolls 12, then be wrapped on winding axle 27.Adjust and drive the constant moment of force motor speed that is wound around axle, make wrap wire speed greater than the linear velocity in the outer garden of water-cooled pressure roller, the pulling force of generation should make every spray water belt after cutting all fully flatten.Test is wound around pulling force should remain on wall scroll drip irrigation zone 7～8N/cm2.
Be wound around stable after, make cutting knife 11 swords and become 100～120 to spend angles above plastic tab, in the position of Fig. 9 center line G, whole bonding plastic tab is cut into moulding spray water belt as Figure 11 shape.
The operation principle of the process equipment of this extruded type heat-sealing drip irrigation tapes comprises:
A, batching: after in proportion raw material being mixed, insert the extruder elevating hopper;
B, extrude: use two extruders, extrude respectively two plastic tabs 8,9, get hole for water spraying on a cooling plastic sheet 9 therein.
C, spray water belt pressing: the plastic sheet 9 after the semi-molten state plastic tab 8 that another sheet is extruded and step B punching is by hang down space between flexible compression roller 20 and water-cooled pressure roller 24 of gravity, under flexible compression roller and water-cooled pressure roller pressing effect, one side stretching, traction, cooling semi-molten state plastic tab, one side needs the bonding rapid pressing in edge sealing position with two layers of plastic thin slice 8,9;
D, cutting: whole plastic tab of moulding is cut into the wall scroll spray water belt simultaneously through idler roller A22, idler roller B23, idler roller C25, idler roller D26, then pass through nip rolls 12, be wrapped in again and be wound around on axle 27, every spray water belt after cutting is all fully flattened.
As previously mentioned, main innovate point of the present invention is to adopt the working method of monolithic punching and the supporting pressing of plastic extruder, under the prerequisite that guarantees drilling precision, has increased substantially the production efficiency of spray water belt, can process simultaneously 12-24 bar spray water belt.
Foregoing description only proposes as processing method and the enforceable technical scheme of equipment of a kind of extruded type heat-sealing of the present invention spray water belt, not as the restrictive condition to its structure or technology.
Claims (5)
1. the process equipment of extrusion type vacuum heat-sealing spray water belt, it is characterized in that, this equipment is by screw extruder, be arranged at the laminating mechanism of extrusion die below, be arranged at the perforating mechanism in laminating mechanism the place ahead, form with the cutting mechanism that is set in turn in the laminating mechanism rear, laminating mechanism comprises flexible compression roller (20) and water-cooled pressure roller (24), cutting mechanism comprises the idler roller A that is set in turn in the laminating mechanism rear, B, C, D(22, 23, 25, 26), be arranged at idler roller C, segmentation knife between D (11), be arranged at flattening wheel (12) and the winding axle (27) at cutting station rear, described water-cooled pressure roller (24) is by back shaft (24-10), end cap (24-2) and the shell (24-11) that is provided with pressing annular ridge (24-12) form, consist of cold water cavity (24-13) in the middle of shell and back shaft, Inlet and outlet water passage (24-8 is set on back shaft, 24-9).
2. the process equipment of extrusion type vacuum heat-sealing spray water belt according to claim 1, it is characterized in that, described laminating mechanism the place ahead also is provided with another set of plastic sheet extruder, the plastic sheet of extruding is wrapped on the back shaft (10) of perforating mechanism, the follow-up setting of perforating mechanism back shaft is porcupine roller (31) and flexible die head roller (29) in relative rotation, and plastic sheet is through getting hole for water spraying (21-5) by vertical oblique line arrangement mode between porcupine roller and flexible die head roller.
3. the process equipment of extrusion type vacuum heat-sealing spray water belt according to claim 2, it is characterized in that, be provided with the nest hole on porcupine roller shell (31-7), in the nest hole, red needle (31-5) is set, the red needle top leans out the porcupine roller shell, around red needle, hollow rubber post (31-4) is set in the nest hole, the hollow rubber column top is concordant with the red needle top.
4. the process equipment of extrusion type vacuum heat-sealing spray water belt according to claim 2, is characterized in that, damping brake (10-2) is set on described perforating mechanism back shaft (10), the perforating mechanism back shaft produced resistance transfer to use.
5. the process equipment of extrusion type vacuum heat-sealing spray water belt according to claim 2, is characterized in that, described segmentation knife (11) sword and be above plastic tab 100～120 the degree angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110147220 CN102218823B (en) | 2011-06-02 | 2011-06-02 | Extrusion heat-seal processing equipment of sprinkler tubes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110147220 CN102218823B (en) | 2011-06-02 | 2011-06-02 | Extrusion heat-seal processing equipment of sprinkler tubes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102218823A CN102218823A (en) | 2011-10-19 |
| CN102218823B true CN102218823B (en) | 2013-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110147220 Expired - Fee Related CN102218823B (en) | 2011-06-02 | 2011-06-02 | Extrusion heat-seal processing equipment of sprinkler tubes |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102218824B (en) * | 2011-06-02 | 2013-06-05 | 中国科学院遗传与发育生物学研究所 | Extrusion heat-seal processing method and equipment of sprinkler tubes |
| CN102423884B (en) * | 2011-11-28 | 2014-07-16 | 刘士龙 | Inflatable punching method and punching equipment for micro-spraying belt |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2547499Y (en) * | 2001-12-29 | 2003-04-30 | 马镇鑫 | Agricultural drop irrigation mantle shaping apparatus |
| JP4233842B2 (en) * | 2002-10-30 | 2009-03-04 | 住化農業資材株式会社 | Irrigation method |
| CN101288999B (en) * | 2007-04-18 | 2011-05-11 | 中国农业大学 | Processing method of thin wall labyrinth drip irrigating belt and its forming apparatus |
| CN101143351B (en) * | 2007-04-18 | 2011-05-11 | 中国农业大学 | Thin wall irrigation belt, its processing method and forming device |
| CN101318164B (en) * | 2008-07-08 | 2010-08-11 | 吴涤非 | Process and equipment for manufacturing spray water belt |
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| CN102218823A (en) | 2011-10-19 |
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Granted publication date: 20130626 Termination date: 20140602 |