CN102207595B - Optical fiber ribbon coating paste used in band shape optical cable and preparation method thereof - Google Patents

Optical fiber ribbon coating paste used in band shape optical cable and preparation method thereof Download PDF

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Publication number
CN102207595B
CN102207595B CN 201010136240 CN201010136240A CN102207595B CN 102207595 B CN102207595 B CN 102207595B CN 201010136240 CN201010136240 CN 201010136240 CN 201010136240 A CN201010136240 A CN 201010136240A CN 102207595 B CN102207595 B CN 102207595B
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optical fiber
fiber ribbon
add
band shape
coating paste
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CN102207595A (en
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沈江波
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Shanghai Honghui Optics Communication Tech Corp
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Shanghai Honghui Optics Communication Tech Corp
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Abstract

The invention relates to an optical fiber ribbon coating paste used in a band shape optical cable. The paste is mainly composed of a base oil, an oil separation inhibitor, a pour-point depressant, an anti-oxidant, a tackifying lubricant, an organic densifier and a thixotropic agent. The invention also provides a preparation method of the paste. The optical fiber ribbon coating paste is mainly characterized by good colloid stability, oxidation stability, hear resistance and weatherability, free oil separation system, low acid value, large penetration degree, strong clunging, good permeability and low viscosity. The paste can help the optical fiber ribbon of the band shape optical cable always stay at a most stress-free state in the loose cannula and the cable core of the cable.

Description

A kind of optical fiber ribbon coating paste used in band shape optical cable and preparation method thereof
Technical field
The present invention relates to a kind of fibre ribbon coating paste and preparation method thereof, relate in particular to a kind of optical fiber ribbon coating paste used in band shape optical cable and preparation method thereof.
Background technology
Along with the fast development of LAN (Local Area Network) and Optical Access Network, the epoch of high-density optical-fiber network arrive, and the optical cable of large core number---optical fiber ribbon cable progressively adopts in the construction of communication network.The construction of fiber optic network is gradually by national backbone network turn-around zone net and metropolitan area Access Network at present, and the high speed development of Metropolitan Area Network (MAN) and Access Network will increase the demand to optical fiber, and optical fiber ribbon cable is because its optical fiber integrated level is high and the laying expense is hanged down and will be used widely; Since the optical fiber ribbon cable structure singularity---loose casing diameter is more many greatly (about ordinary optical cable ferrule Φ 1.8mm than the diameter of ordinary optical cable, about optical fiber ribbon cable light sleeve pipe Φ 12mm), in order to ensure optical fiber ribbon cable drip not under 80 ℃ of high temperature, the cone penetration of the fine cream of the optical fiber ribbon cable generally cone penetration than the fine cream of ordinary optical cable is little, fine cream cone penetration is little just to mean that fine cream is thicker, and the optical fiber in the optical fiber ribbon cable normally is present in the optical fiber loose tube with flat assembly carrier state, because fine cream is thicker, the fibre ribbon surface will produce and fill discontented phenomenon in filling process, will cause the optical fiber surface discontinuity like this, thereby generation stress causes the Optical Fiber Transmission performance degradation.The method that addresses this is that can add fine cream coating unit one in the front of fibre ribbon pine cover, this fine cream must possess the performance of little viscosity and large cone penetration, and the flowability of fine cream must be good, strong adhesion, good penetrability and technical indicator will meet the requirement of common fine cream, can not analyse oil.The cone penetration index should be greater than 5001/10mm in the time of 25 ℃; Viscosity index in the time of 25 ℃ less than 3500mpa.s.
At present, optical fiber ribbon cable producer increases gradually for the demand of fibre ribbon coating paste on the home market, viscosity is little because this coating paste has, cone penetration large (fine cream is rarer), strong adhesion, the characteristics such as good penetrability, it can make coating paste infiltrate equably and be coated in the fibre ribbon surface, guarantee that ribbon fiber reaches cable core and can be in all the time the most freely unstress state in cable in loose sleeve pipe, reduce microbending loss and the stress corrosion of fibre ribbon under stress, moisture content and moisture effect of fibre ribbon.
But there is no in the market the real fibre ribbon coating paste that can reach above-mentioned requirements.
Summary of the invention
Purpose of the present invention provides a kind of optical fiber ribbon coating paste used in band shape optical cable for the problems referred to above exactly, and this fibre ribbon coating paste can thoroughly solve use and the protection question of optical fiber ribbon cable under various natural environment and climate conditions, to guarantee the transmission performance of optical fiber ribbon cable.
Another object of the present invention is to provide a kind of preparation method of above-mentioned fibre ribbon coating paste.
The present invention in order to reach the goal used technical scheme is:
A kind of optical fiber ribbon coating paste used in band shape optical cable comprises following feed composition and weight percent content thereof:
Base oil 70~85%;
Oil dividing inhibitor 5~15%;
Antioxidant 0.3~1%;
Organic viscosifying agent 2~10%;
Tackify lubricant 2~10%;
Thixotropic agent 1~8%;
Pour-point depressant 0.1~3%.
Above-mentioned optical fiber ribbon coating paste used in band shape optical cable, wherein, described base oil is selected from least a in 3 class hydrogenation white oils and the synthetic oil, described oil dividing inhibitor is selected from polyisobutylene or polybutylene, described antioxidant is high-temp liquid antioxidant, described organic viscosifying agent is selected from the high molecular polymer thermoplastic synthetic rubber, and described tackify lubricant is selected from the high molecular polymer synthetic rubber.
Above-mentioned raw materials is the commercially available prod.
The present invention also provides a kind of preparation method of above-mentioned optical fiber ribbon coating paste used in band shape optical cable, may further comprise the steps:
First pour-point depressant is added in the base oil, after the full and uniform stirring, add oil dividing inhibitor, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add organic viscosifying agent, continue to heat and stirred 2~5 hours, treat that temperature rises to 160 ℃, stop to heat, add the tackify lubricant, after the insulated and stirred 1~3 hour, add antioxidant and stir again 0.5-1 hour, and then cooling down to 50 ℃~80 ℃, add thixotropic agent, fully feed back stirred after 1~3 hour, grind through homogeneous, vacuum outgas obtains final products.
Among the preparation method of above-mentioned optical fiber ribbon coating paste used in band shape optical cable, described final products are water white transparency shape colloid.
Optical fiber ribbon coating paste used in band shape optical cable of the present invention, its principal character is not contain the fine cream product of making as main thickening agent take inorganics gas-phase silica (silicon dioxide) in traditional fine paste formulation, it take the organic polymer synthetic polymer as main thickening agent in addition the tackify lubricant make, its key property is to have good colloid stability and oxidation stability, thermotolerance, weatherability, system is little regardless of oil, acid number; Large cone penetration, strong adhesion, good penetrability, low viscosity, it can make fibre ribbon reach cable core in loose sleeve pipe can be in the most freely unstress state all the time in cable.
Optical fiber ribbon coating paste used in band shape optical cable product of the present invention need not heat when applying, apply behind the ribbon fiber and can play the effects such as good protection against the tide, waterproof, shockproof, buffering, anti-high and low-temp to optical fiber ribbon cable, to oversheath in the optical fiber ribbon cable and optical fiber with good compatibility.This product processing technique is simple, and production environment cleans, pollution-free, water resisting property is strong, and high temperature performance is good, is novel Green Product.
Embodiment
The invention will be further described below in conjunction with embodiment:
Embodiment 1
First 2 gram pour-point depressants are joined (300 gram synthetic oils and 473 grams, 3 class hydrogenation white oils) in the 773 gram miscellas, after the full and uniform stirring, add 100 gram polyisobutylene oil dividing inhibitors, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add the organic viscosifying agent of 70 grams, continue to heat and stirred 2~5 hours, when treating that temperature rises to 160 ℃, stop to heat, add 30 gram tackify lubricants, after the insulated and stirred 1~3 hour, add 5 gram antioxidant, continue again to stir 0.5~1 hour, and then cooling down to 50 ℃~80 ℃, add 20 gram thixotropic agent, fully feed back stirred after 1~3 hour, ground through homogeneous, vacuum outgas, the final products that obtain at last are the water white transparency colloid.
In the above-mentioned raw materials, it is the product of NACOFLOW195 that pour-point depressant is selected Daopu Chemical International Trade Co., Ltd., Shanghai, model, it is the product of G1702 that organic viscosifying agent is selected U.S. Kraton company, model, it is the product of SV150 that the tackify lubricant is selected Infineum company, model, it is the high-temp liquid antioxidant of L135 that antioxidant is selected Ciba (China) company limited, model, and it is the product of IrgafIO 1100V that thixotropic agent is selected Ciba (China) company limited, model.
These final products after testing leading indicator are: outward appearance (water white transparency); Thixotropic index value (8); Flash-point (230 ℃); Cone penetration (25 ℃, 1/10mm, 550); Colour stability (130 ℃, 120h, 0.1); Oxidation induction period (190 ℃,>60min); Liberation of hydrogen value (80 ℃, 24h, 0.003 μ l/g); Analyse oil (80 ℃, 24h, 0%); Evaporation capacity (80 ℃, 24h, 0.08%); Viscosity (25 ℃, D=50S -1, 3200mpa.s); Water resisting property (20 ℃, 7d, do not disintegrate, not emulsification), acid number (0.05mgKOH/g); Water cut (nothing); Good with all material compatibility.
Embodiment 2
First 3 gram pour-point depressants are joined (300 gram synthetic oils and 464 grams, 3 class hydrogenation white oils) in the 764 gram miscellas, after the full and uniform stirring, add 110 gram polybutylene oil dividing inhibitors, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add the organic viscosifying agent of 73 grams, continue to heat and stirred 2~5 hours, when treating that temperature rises to 160 ℃, stop to heat, add 25 gram tackify lubricants, after the insulated and stirred 1~3 hour, add 5 gram antioxidant, continue again to stir 0.5~1 hour, and then cooling down to 50 ℃~80 ℃, add 20 gram thixotropic agent, fully feed back stirred after 1~3 hour, ground through homogeneous, vacuum outgas, the final products that obtain at last are the water white transparency colloid.
In the above-mentioned raw materials, it is the product of NACOFLOW195 that pour-point depressant is selected Daopu Chemical International Trade Co., Ltd., Shanghai, model, it is the product of G1702 that organic viscosifying agent is selected U.S. Kraton company, model, it is the product of SV150 that the tackify lubricant is selected Infineum company, model, it is the high-temp liquid antioxidant of L135 that antioxidant is selected Ciba (China) company limited, model, and it is the product of IrgafIO 1100V that thixotropic agent is selected Ciba (China) company limited, model.
These final products after testing leading indicator are: outward appearance (water white transparency); Thixotropic index value (8); Flash-point (230 ℃); Cone penetration (25 ℃, 1/10mm, 560); Colour stability (130 ℃, 120h, 0.1); Oxidation induction period (190 ℃,>60min); Liberation of hydrogen value (80 ℃, 24h, 0.003 μ l/g); Analyse oil (80 ℃, 24h, 0%); Evaporation capacity (80 ℃, 24h, 0.08%); Viscosity (25 ℃, D=50S -1, 3300mpa.s); Water resisting property (20 ℃, 7d, do not disintegrate, not emulsification), acid number (0.05mgKOH/g); Water cut (nothing); Good with all material compatibility.
Embodiment 3
First 5 gram pour-point depressants are joined in 759 grams, the 3 class hydrogenation white oils, after the full and uniform stirring, add 100 gram polyisobutylene oil dividing inhibitors, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add the organic viscosifying agent of 75 grams, continue to heat and stirred 2~5 hours, when treating that temperature rises to 160 ℃, stop to heat, add 30 gram tackify lubricants, after the insulated and stirred 1~3 hour, add 6 gram antioxidant, continue again to stir 0.5~1 hour, and then cooling down to 50 ℃~80 ℃, add 25 gram thixotropic agent, fully feed back stirred after 1~3 hour, ground through homogeneous, vacuum outgas, the final products that obtain at last are the water white transparency colloid.
In the above-mentioned raw materials, it is the product of NACOFLOW195 that pour-point depressant is selected Daopu Chemical International Trade Co., Ltd., Shanghai, model, it is the product of G1702 that organic viscosifying agent is selected U.S. Kraton company, model, it is the product of SV150 that the tackify lubricant is selected Infineum company, model, it is the high-temp liquid antioxidant of L135 that antioxidant is selected Ciba (China) company limited, model, and it is the product of IrgafIO 1100V that thixotropic agent is selected Ciba (China) company limited, model.
These final products after testing leading indicator are: outward appearance (water white transparency); Thixotropic index value (8); Flash-point (230 ℃); Cone penetration (25 ℃, 1/10mm, 555); Colour stability (130 ℃, 120h, 0.1); Oxidation induction period (190 ℃,>60min); Liberation of hydrogen value (80 ℃, 24h, 0.003 μ l/g); Analyse oil (80 ℃, 24h, 0%); Evaporation capacity (80 ℃, 24h, 0.08%); Viscosity (25 ℃, D=50S -1, 3250mpa.s); Water resisting property (20 ℃, 7d, do not disintegrate, not emulsification), acid number (0.05mgKOH/g); Water cut (nothing); Good with all material compatibility.
Embodiment 4
First 5 gram pour-point depressants are joined in the 739 gram synthetic oils, after the full and uniform stirring, add 115 gram polybutylene oil dividing inhibitors, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add the organic viscosifying agent of 75 grams, continue to heat and stirred 2~5 hours, when treating that temperature rises to 160 ℃, stop to heat, add 35 gram tackify lubricants, after the insulated and stirred 1~3 hour, add 6 gram antioxidant, continue again to stir 0.5~1 hour, and then cooling down to 50 ℃~80 ℃, add 25 gram thixotropic agent, fully feed back stirred after 1~3 hour, ground through homogeneous, vacuum outgas, the final products that obtain at last are the water white transparency colloid.
In the above-mentioned raw materials, it is the product of NACOFLOW195 that pour-point depressant is selected Daopu Chemical International Trade Co., Ltd., Shanghai, model, it is the product of G1702 that organic viscosifying agent is selected U.S. Kraton company, model, it is the product of SV150 that the tackify lubricant is selected Infineum company, model, it is the high-temp liquid antioxidant of L135 that antioxidant is selected Ciba (China) company limited, model, and it is the product of IrgafIO 1100V that thixotropic agent is selected Ciba (China) company limited, model.
These final products after testing leading indicator are: outward appearance (water white transparency); Thixotropic index value (8); Flash-point (230 ℃); Cone penetration (25 ℃, 1/10mm, 545); Colour stability (130 ℃, 120h, 0.1); Oxidation induction period (190 ℃,>60min); Liberation of hydrogen value (80 ℃, 24h, 0.003 μ l/g); Analyse oil (80 ℃, 24h, 0%); Evaporation capacity (80 ℃, 24h, 0.05%); Viscosity (25 ℃, D=50S -1, 3100mpa.s); Water resisting property (20 ℃, 7d, do not disintegrate, not emulsification), acid number (0.05mgKOH/g); Water cut (nothing); Good with all material compatibility.
Above embodiment is only for explanation the present invention's, but not limitation of the present invention, person skilled in the relevant technique, in the situation that do not break away from the spirit and scope of the present invention, can also make various conversion or modification, therefore all technical schemes that are equal to also should belong to category of the present invention, should be limited by each claim.

Claims (2)

1. the preparation method of an optical fiber ribbon coating paste used in band shape optical cable is characterized in that, may further comprise the steps:
First pour-point depressant is added in the base oil, after the full and uniform stirring, add oil dividing inhibitor, heat and stirred 1~3 hour, when treating that temperature rises to 100 ℃, add organic viscosifying agent, continue to heat and stirred 2~5 hours, treat that temperature rises to 160 ℃, stops to heat, add the tackify lubricant, after the insulated and stirred 1~3 hour, add antioxidant and stir again 0.5-1 hour, and then cooling down to 50 ℃~80 ℃, add thixotropic agent, fully feed back stirred after 1~3 hour, ground vacuum outgas through homogeneous, obtain final products, wherein:
Described optical fiber ribbon coating paste used in band shape optical cable comprises following feed composition and weight percent content thereof:
Described base oil is selected from least a in 3 class hydrogenation white oils and the synthetic oil,
Described oil dividing inhibitor is selected from polyisobutylene or polybutylene,
Described antioxidant is high-temp liquid antioxidant,
Described organic viscosifying agent is selected from the high molecular polymer thermoplastic synthetic rubber,
Described tackify lubricant is selected from the high molecular polymer synthetic rubber.
2. the preparation method of optical fiber ribbon coating paste used in band shape optical cable as claimed in claim 1 is characterized in that, described final products are water white transparency shape colloid.
CN 201010136240 2010-03-30 2010-03-30 Optical fiber ribbon coating paste used in band shape optical cable and preparation method thereof Active CN102207595B (en)

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US6085009A (en) * 1998-05-12 2000-07-04 Alcatel Water blocking gels compatible with polyolefin optical fiber cable buffer tubes and cables made therewith
US20040109652A1 (en) * 2002-12-04 2004-06-10 Alcatel Fiber optic cables with a hydrogen absorbing material
CN1712504A (en) * 2004-06-22 2005-12-28 上海鸿辉光通材料有限公司 Filling oil-containing semi-solid composition for fibre-otpical composite overhead earth wire
CN101645329A (en) * 2008-08-06 2010-02-10 上海鸿辉光通材料有限公司 Water-blocking filling paste for optical cable

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Address after: 201818 No. 33 Lixin Road, Shanghai, Jiading District

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Address after: 201822 Shanghai city Jiading District Fengdeng Road No. 398

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