CN102206094B - Method for producing inorganic insulation fire-proof plate by using industrial by-product gypsum - Google Patents

Method for producing inorganic insulation fire-proof plate by using industrial by-product gypsum Download PDF

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Publication number
CN102206094B
CN102206094B CN2011100826658A CN201110082665A CN102206094B CN 102206094 B CN102206094 B CN 102206094B CN 2011100826658 A CN2011100826658 A CN 2011100826658A CN 201110082665 A CN201110082665 A CN 201110082665A CN 102206094 B CN102206094 B CN 102206094B
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CN
China
Prior art keywords
parts
product gypsum
industry
weight portions
heat preservation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011100826658A
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Chinese (zh)
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CN102206094A (en
Inventor
魏春玲
张同刚
魏雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Magi Home Building Technology Co., Ltd.
Original Assignee
ANHUI JINMA ENVIRONMENTAL PROTECTION ENERGY-SAVING TECHNOLOGY Co Ltd
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Priority to CN2011100826658A priority Critical patent/CN102206094B/en
Publication of CN102206094A publication Critical patent/CN102206094A/en
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Publication of CN102206094B publication Critical patent/CN102206094B/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a method for producing an inorganic insulation fire-proof plate by using industrial by-product gypsum, comprising the following steps that: 1-5 weight portions of blowing agent and 1-5 weight portions of foaming agent are added in 40-60 weight portions of warm water to foam; 650-750 weight portions of industrial by-product gypsum, 25-35 weight portions of metakaolin, 15-25weight portions of alum, 90-105 weight portions of cement, 30-70 weight portions of steel slag, 45-55 weight portions of flyash, 45-55 weight portions of calcium peroxide are mixed with 80-120 weight portions of water with stirring uniformly, added in the foamed liquid and put in an abrasive tool to maintain for 24h, then are subject to demolding. The inorganic insulation fire-proof plate produced by the method disclosed by the invention with adding more than 60wt% of industrial by-product gypsum belongs to a typical energy-saving novel material with the advantages of thermal insulation, A1 level fire prevention and the like, capable of meeting the national requirements of saving energy and digesting more industrial by-product gypsum.

Description

Produce the method for inorganic heat preservation PLASTIC LAMINATED with industry by-product gypsum
Technical field
The present invention relates to a kind of production method of inorganic heat preservation plate, be mainly used in the heat insulating of construction industry exterior wall or interior wall, specifically relate to a kind of method of producing the inorganic heat preservation PLASTIC LAMINATED with industry by-product gypsum.
Background technology
2009, about 1.18 hundred million tons of China's industry by-product gypsum generation, comprehensive utilization ratio only is 38%.Wherein, about 4,300 ten thousand tons of desulfurated plaster, comprehensive utilization ratio about 56%; About 5,000 ten thousand tons of phosphogypsum, comprehensive utilization ratio about 20%; About 2,500 ten thousand tons of other by-product gypsums, comprehensive utilization ratio about 40%.The volume of cargo in storage of industry by-product gypsum accumulation at present surpasses 300,000,000 tons, and wherein, desulfurated plaster is more than 5,000 ten thousand tons, and phosphogypsum is more than 200,000,000 tons.Industry by-product gypsum is stored up in a large number, and both land occupation was wasted resource again, and acid and other objectionable impuritiess that contain pollute surrounding enviroment easily, have become the important factor of restriction China's coal-firing units gas desulfurization and phosphatic fertilizer company Sustainable development.Therefore, how improving the utilization ratio of industry by-product gypsum, is the problem that people yearn for solution always.
In the existing lagging material, the overwhelming majority all is inflammable, on October 9th, 2008, " longitude and latitude 360 degree " Gemini mansion presence of fire in the Harbin of building.On November 15th, 2010, Jiangzhou, road, Yuyao, Shanghai road, 28 a floor residential building that carrying out the insulating layer of external wall construction are on fire, cause 58 people wrecked altogether.On February 3rd, 2011 was called as the prosperous mansion presence of fire of feudal dynasties ten thousand of Shenyang first high building, and big fire has continued 10 hours.In these accidents, combustion-supporting arch-criminal is exactly lagging material.
The applicant finds in long-term work sutdy, produce the inorganic heat preservation plate by industry by-product gypsum, can well solve the problem of the low and lagging material safety performance of industry by-product gypsum utilization ratio, this province of gypsum is exactly fire-retardant material, the inorganic heat preservation of producing by foaming technique, have A1 level security fire resistance, effect of heat insulation is good, and soundproof effect is also comparatively desirable.
Summary of the invention
In order to solve the problems of the technologies described above, the object of the present invention is to provide and a kind ofly both can consume a large amount of industry by-product gypsums, and industry by-product gypsum is processed into insulation, heat insulation, fp inorganic heat preservation PLASTIC LAMINATED, namely produces the method for inorganic heat preservation PLASTIC LAMINATED with industry by-product gypsum.
The technical solution used in the present invention is as follows:
Method with industry by-product gypsum production inorganic heat preservation PLASTIC LAMINATED may further comprise the steps:
1., 1-5 part foaming agent and 1-5 part foaming agent are added in 40-60 part warm water foam;
2., 650-750 part industry by-product gypsum, 25-35 part metakaolin, 15-25 part alum, 90-105 part cement, 30-70 part slag, 45-55 part flyash, 45-55 part calcium dioxide and 80-120 part water are evenly mixed, put into the good liquid of foaming, progressive die tool maintenance demoulding after 24 hours.
Preferred version may further comprise the steps:
1., 2 parts of foaming agent and 3 parts of foaming agents are added in 50 parts of warm water foam;
2., 700 parts of industry by-product gypsums, 30 parts of metakaolins, 20 parts of alum, 100 parts of cement, 50 parts of slags, 50 parts of flyash, 50 parts of calcium dioxides and 100 parts of water are evenly mixed, put into the good liquid of foaming, progressive die tool maintenance demoulding after 24 hours.
More perfect is,
Described industry by-product gypsum is 200-300 purpose modified industry by-product gypsum for the ball milling fineness.
Described foaming agent is one or both in aluminium powder, the hydrogen peroxide.
Described foaming agent is one or both in rosin, the sodium lauryl sulphate.
Described warm water is 40-45 degree centigrade water.
The inorganic heat preservation PLASTIC LAMINATED of the present invention preparation is added industry by-product gypsum and is reached more than 60%, belongs to the useless building material of typical energy-saving ring Poly, and product has effects such as insulation, heat insulation, A1 level fire prevention.Can reach
The energy-conservation requirement of country, digestion industry by-product gypsum that again can bigizationner.
Beneficial effect of the present invention shows:
1, reduced the production cost of building trade material, made the material of producing stand the competition in market, can allow enterprise obtain maximum interests; Do not have secondary pollution in the production process, construction can make things convenient for.
2, the inorganic heat preservation PLASTIC LAMINATED is main raw with the industry by-product gypsum, himself distinctive molecular structure of gypsum itself, contain 20% moisture content (crystal water and free-water), through national fixed fire extinguishing system and fire retarding component quality supervision and test center (Tianjin) test, product has A1 level security fire resistance, heat-insulating capability is higher 5 times than concrete, and good heat insulating and sound insulating characteristic is arranged again.
The heat-insulating property of the gypsum that 1cm is thick is equivalent to the thermal and insulating performance of the brick and tile layer of 3cm.
Its heat-insulating property of gypsum that 1cm is thick is equivalent to the thermal and insulating performance that the mortar of 4cm is wiped one's face.
The heat-insulating property of the gypsum that 1cm is thick is equivalent to the concrete thermal and insulating performance of 5cm.
Embodiment
The present invention is further illustrated below in conjunction with embodiment; it should be noted that; embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage that is familiar with this art can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that spirit is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Embodiment
2kg aluminium powder and 3kg sodium lauryl sulphate be added in the 50kg 40-45 degree centigrade warm water foam.
Again 700kg industry by-product gypsum (using the ball milling fineness to be 200-300 purpose modified industry by-product gypsum), 30kg metakaolin, 20kg alum, 100kg cement, 50kg slag, 50kg flyash, 50kg calcium dioxide and 100kg water are evenly mixed, put into the good liquid of foaming, progressive die tool maintenance demoulding after 24 hours can make the inorganic heat preservation PLASTIC LAMINATED.

Claims (5)

1. produce the method for inorganic heat preservation PLASTIC LAMINATED with industry by-product gypsum, it is characterized in that, may further comprise the steps:
1., 1-5 part foaming agent and 1-5 part foaming agent are added in 40-60 part warm water foam;
2., 650-750 part industry by-product gypsum, 25-35 part metakaolin, 15-25 part alum, 90-105 part cement, 30-70 part slag, 45-55 part flyash, 45-55 part calcium dioxide and 80-120 part water are evenly mixed, put into the good liquid of foaming, progressive die tool maintenance demoulding after 24 hours.
2. the method with industry by-product gypsum production inorganic heat preservation PLASTIC LAMINATED according to claim 1 is characterized in that, may further comprise the steps:
1., 2 parts of foaming agent and 3 parts of foaming agents are added in 50 parts of warm water foam;
2., 700 parts of industry by-product gypsums, 30 parts of metakaolins, 20 parts of alum, 100 parts of cement, 50 parts of slags, 50 parts of flyash, 50 parts of calcium dioxides and 100 parts of water are evenly mixed, put into the good liquid of foaming, progressive die tool maintenance demoulding after 24 hours.
3. the method with industry by-product gypsum production inorganic heat preservation PLASTIC LAMINATED according to claim 1 and 2 is characterized in that described industry by-product gypsum is 200-300 purpose modified industry by-product gypsum for the ball milling fineness.
4. the method with industry by-product gypsum production inorganic heat preservation PLASTIC LAMINATED according to claim 1 and 2 is characterized in that described foaming agent is one or both in aluminium powder, the hydrogen peroxide.
5. the method with industry by-product gypsum production inorganic heat preservation PLASTIC LAMINATED according to claim 1 and 2 is characterized in that described foaming agent is one or both in rosin, the sodium lauryl sulphate.
CN2011100826658A 2011-04-01 2011-04-01 Method for producing inorganic insulation fire-proof plate by using industrial by-product gypsum Expired - Fee Related CN102206094B (en)

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CN2011100826658A CN102206094B (en) 2011-04-01 2011-04-01 Method for producing inorganic insulation fire-proof plate by using industrial by-product gypsum

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Application Number Priority Date Filing Date Title
CN2011100826658A CN102206094B (en) 2011-04-01 2011-04-01 Method for producing inorganic insulation fire-proof plate by using industrial by-product gypsum

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103121824B (en) * 2013-03-15 2014-10-08 安徽晋马环保节能科技有限公司 Self-heat preservation building block produced by using industrial byproduct gypsum and preparation method thereof
CN105236781A (en) * 2015-10-16 2016-01-13 广西巨邦科技有限公司 Building cement
CN106082918B (en) * 2016-06-26 2018-02-23 深圳南利装饰集团股份公司 A kind of preparation method of high-strength light waterproof gypsum board
CN112900679A (en) * 2020-12-30 2021-06-04 天津中冶团泊湖置业有限公司 Construction method for using industrial by-product gypsum for light steel house wall

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1103830A (en) * 1993-12-17 1995-06-21 蔡敬梁 Process for synthesizing fireproof decoration board
CN1201768A (en) * 1997-06-05 1998-12-16 赵贵祥 Thermal insulating materials for aluminium silicate outer wall
CN1366019A (en) * 2001-11-23 2002-08-28 建盈(广州番禺)塑料五金实业有限公司 Refractory material

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6648962B2 (en) * 2001-09-06 2003-11-18 W. R. Grace & Co.-Conn. Micro-granulose particulates
JP2008105866A (en) * 2006-10-23 2008-05-08 Sumitomo Osaka Cement Co Ltd Method for producing cement

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1103830A (en) * 1993-12-17 1995-06-21 蔡敬梁 Process for synthesizing fireproof decoration board
CN1201768A (en) * 1997-06-05 1998-12-16 赵贵祥 Thermal insulating materials for aluminium silicate outer wall
CN1366019A (en) * 2001-11-23 2002-08-28 建盈(广州番禺)塑料五金实业有限公司 Refractory material

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开2008-105866A 2008.05.08

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Effective date of registration: 20180817

Address after: 200000 5, 310 Jin Gao Road, Pudong New Area, Shanghai.

Patentee after: Shanghai Magi Home Building Technology Co., Ltd.

Address before: 230001 Yao Haichong, seven Li Tang Village, seven Li Tang Town, Xin Zhan District, Hefei, Anhui

Patentee before: Anhui Jinma Environmental Protection Energy-Saving Technology Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130925

Termination date: 20210401